CN105604346B - Integrated molding from the inside to the outside prepare house unit method and house unit obtained - Google Patents
Integrated molding from the inside to the outside prepare house unit method and house unit obtained Download PDFInfo
- Publication number
- CN105604346B CN105604346B CN201610022235.XA CN201610022235A CN105604346B CN 105604346 B CN105604346 B CN 105604346B CN 201610022235 A CN201610022235 A CN 201610022235A CN 105604346 B CN105604346 B CN 105604346B
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- China
- Prior art keywords
- house unit
- wall
- unit
- mold
- house
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
- E04H1/005—Modulation co-ordination
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Finishing Walls (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
- Revetment (AREA)
Abstract
The method provided by the invention for preparing house unit includes that via the sequence of house unit inner wall to outer wall, high pressure spray is printed to from level to level with mortar and mold, one unit not only can be used as single inhabitation function space room, but also several unit splicings can be become to the whole suite for possessing the functional spaces such as multiple rooms, kitchen, toilet.Inner wall, the outer wall of product can be needed to be processed into various texture surfaces by user, exempt from secondary decoration, fire-protection rating is up to A grade standard, while realizing quick construction, also it can guarantee the long service life of house unit, the metope moulding rich texture of inner and outer wall can form hundreds and thousands of kinds of house type solutions by combination, meet the various functional requirements of client.
Description
Technical field
The present invention relates to integrally formed preparation methods of a kind of house unit and products thereof, and in particular to a kind of prepare can
The integrally formed preparation method of house unit lived and its product obtained are acted for one family.
Background technique
Traditional construction method is the craft and semimechanized operation mode for utilizing a large amount of tilers on-site, by mud
The construction materials such as soil, brick and tile, concrete, timber successively accumulate construction；Develop to novel industrialization, assembled architecture mode
Afterwards, building is divided into multiple components such as wall component, floor component, roof component after factory process is assembled to transport again
It is assembled on to building site.
There is the problems such as construction process is more, supplies consumption is big in both operation modes, construction cost is high, and by
More in connecting node, quality is irregular, so that building globality is not high；And the building built up is mostly rough house, resident
Be required to carry out secondary decoration again, increase burden and supplies consumption.
Summary of the invention
For overcome the deficiencies in the prior art, the present invention provides a kind of energy saving, time saving, convenient, quick integrated moldings
House unit preparation method and its house unit obtained.The purpose of the present invention is what is realized using following methods.
A kind of preparation method of house unit integrated molding provided by the invention, the unit include daily life unit, kitchen
Room unit, sanitary unit, lobby unit and/or balcony；The method includes preparing mortar and preparing the unit mold,
It is characterized in that, the mold is the built-in mold for being placed in the house unit inner wall, and the molding is by the house unit
The spray printing sequence spray printing of inner wall to outer wall forms.
First preferred preparation method of house unit integrated molding provided by the invention is that the unit includes composition
The hexahedral top and bottom face of the unit, the mold are the mold along the house unit laterally or longitudinally axis rotation.
Second preferred preparation method of house unit integrated molding provided by the invention is, the longitudinal direction of the mold
It and/or is laterally the adjustable mold of scale.
The preferred preparation method of third of house unit integrated molding provided by the invention is that the molding is by the room
The time interval between two adjacent surfaces body in the molding sequence of spray printing of the room unit from inner wall to outer wall is at least a preceding spray printing
Face body mortar presetting period.
4th preferred preparation method of house unit integrated molding provided by the invention is, in the house unit
Middle layer is equipped between the inner wall, outer wall, the middle layer setting reinforcing mat is every the inner wall layer is the sand that white cement is prepared
Slurry.
5th preferred preparation method of house unit integrated molding provided by the invention is, the revolving speed is 0.1~
15 revs/min.
6th preferred preparation method of house unit integrated molding provided by the invention is, the molding room of spray printing
Room unit steam curing.
7th preferred preparation method of house unit integrated molding provided by the invention is, with automatic control system control
Mixed proportion, revolving speed, the pressure of spray printing mortar and the time of water processed, cement and additive.
8th preferred preparation method of house unit integrated molding provided by the invention is that the unit is equipped with window frame
And doorframe；The horizontal plane as wall perpendicular or parallel to horizontal direction in the unit is provided with conducting wire, inserts
Seat, ventilation through-hole or/and groove；And/or the one side as ground is equipped with the pipeline or vertical-horizontal for being parallel to horizontal plane
The through-hole or socket in face.
9th preferred preparation method of house unit integrated molding provided by the invention is that the unit inner wall is equipped with
It is respectively used to separate into the groove and/or boss of entrance hall, kitchen and/or toilet.
Compared with the nearest prior art, technical solution provided by the invention has following excellent effect:
House unit made from technical solution provided by the invention, with mortar and mold via house unit inner wall to outer wall
Sequence high pressure spray is printed to from level to level, a unit not only can be used as single inhabitation function space room, but also can will be several
Unit splicing becomes the whole suite for possessing the functional spaces such as multiple rooms, kitchen, toilet.The inner and outer wall of product can be with
It needs to be processed into various texture surfaces by user, exempts from secondary decoration, fire-protection rating is up to A grade standard.
Quick construction realizes the demand of the quick building block assembling construction method of people, because of technology provided by the invention
Product made from scheme is exactly the standard module room cylinder of the building block assembling technology, is put with orderly add up of single mould cylinder unit
Set and connect etc. basic operations instead of Prefabrication, pour, lift, punch, connect, the serial process such as secondary decoration, greatly
Improve production efficiency.
The house unit long service life of technical solution preparation provided by the invention, the metope moulding texture of inner and outer wall
It enriches, hundreds and thousands of kinds of house type solutions can be formed by combination, meet the various functional requirements of client.
Figure of description
Fig. 1 is the built-in mould schematic diagram for being equipped with print head；
Fig. 2 is built-in mould cylinder schematic diagram；
Fig. 3 is rough skin product unit；
Fig. 4 is family's enabled production unit；
Wherein: mould rack 1, hydraulic stem 3, interior mold cylinder 4, print platform guide rail 5, forming unit cylinder 6, is beaten central axis 2
Print platform support 7, print platform 8, printing tack 9, conveying pipeline 10.
Specific embodiment
It is elaborated below with specific embodiment to technical solution of the present invention, but should not be construed as these embodiments to be
Limitation to method of the invention and product protection range.
The mold that the present invention uses is as shown in Figure 1, by bracket 1, central axis 2, hydraulic stem 3, interior mold cylinder 4, print platform
Guide rail 5, forming unit cylinder 6, print platform bracket 7, print platform 8, printing tack 9 and conveying pipeline 10 form.
Interior mold cylinder as shown in Fig. 2, bracket 1 by one end be equipped with through-hole perpendicular to the axis two columns constitute, central axis 2
Both ends penetrate through that through-hole described in bracket 1, interior mold cylinder 4 are concentric to be sheathed on outside the central axis 2 respectively, and print platform 8 is set to institute
State the outer side of interior mold cylinder 4；The hydraulic stem 3 with the axis perpendicular is equipped between the central axis 2 and the interior mold cylinder 4.
The integrated house unit of preparation, the unit are equipped with window frame and doorframe；In the unit perpendicular to or it is flat
Row in horizontal direction the horizontal plane as wall be provided with conducting wire, socket, ventilation through-hole or/and groove；And/or
One side as ground, which is equipped with, is parallel to the pipeline of horizontal plane or the through-hole or socket of vertical level.
The unit inner wall is equipped with for separating groove and/or boss at entrance hall, kitchen and/or toilet.
Embodiment 1
Preparation one-pass molding prepares house unit
Step 1, to prepare by can longitudinally and/or laterally rotating of driving of driving device and longitudinally and/or laterally along mold
The adjustable framework mold of size；
Step 2, cartridge type keel shoe is prepared；
Step 3, inner wall layer mortar is prepared:
It is original with water, white cement, quartz sand or river sand, waterproof curing agent, reinforcing agent, soft agent and/or surface colourant
Material prepares inner wall layer mortar with known method；
Step 4, middle layer mortar is prepared；It is prepared by the following raw materials of known method:
Water, using ordinary portland cement or fast hard sulpho-aluminous cement as bonding agent, quartz sand or river sand as aggregate, with
Alkali proof fiber roll up yarn, alkali proof fiber felt and/or nylon anti-crack fiber as fibrous material, to prevent water curing agent, reinforcing agent, flexibility
Agent and/or antifreeze are additive.
Step 5, outer wall layer mortar is prepared:
Cement, quartz sand or river sand, waterproof curing agent, reinforcing agent, soft agent and/or surface colourant are raw material, with
Perception method prepares face body layer mortar.
Step 6, inner wall layer is prepared:
It is prepared to the outer mold wall of 0.1 rev/min of rotational speed with known high pressure jet printing method to mold mesohigh spray printing
Outer wall layer mortar.
Step 7, middle layer is prepared:
After inner wall layer mortar initial set before final set, to the outer layer high pressure spray printing for the mold or middle layer for being covered with middle layer mortar
Middle layer mortar, and give maintenance.
Step 8 prepares outer wall layer:
After middle layer mortar initial set before final set, last high pressure spray printing inner wall layer mortar, and give maintenance.
Step 9, demoulding:
After maintenance, mold is allowed to reduce to obtain integrated to take off mold along its vertical and horizontal adjustment die size
House unit.
Embodiment 2
There is the house unit of rough hair surface effect in one-pass molding preparation outer surface, as shown in figure 3,
In addition to there is the mortar of rough hair surface effect with the integrally formed spray printing of interior exterior and preparation, other methods and reality
It is same to apply example 1.
Embodiment 3
It is integrally formed the house unit for being prepared with window frame
Embodiment 4
It is integrally formed the house unit for being prepared with doorframe and window frame, as shown in figure 4,
In addition to mold is to have the mold of window frame and doorframe, remaining is same with embodiment 1.
Embodiment 5
It is integrally formed the house unit for being prepared as setting kitchen, toilet and/or entrance hall groove and/or boss.
Except mold be setting partition at the mold of kitchen, toilet and/or entrance hall groove and/or boss in addition to, remaining with
Embodiment 1 is same.
Embodiment 6
Be integrally formed be prepared as conducting wire, socket, ventilation through-hole or/and groove, and/or the one side as ground
The house unit of through-hole or socket equipped with the pipeline or vertical level for being parallel to horizontal plane.
Except mold be conducting wire, socket, ventilation through-hole or/and groove, and/or one side as ground be equipped with it is flat
For row in outside the mold of the through-hole of the pipeline or vertical level of horizontal plane, remaining is same with embodiment 1.
Embodiment 7
Except inner wall layer, outer wall layer and middle layer mix 30 parts of magnetic powder in parts by mass, 25 parts of rare earth, sodium carbonate respectively
30 parts, 40 parts of potassium silicate, 30 parts of tourmaline and 70 parts of rare talent's stone composition 8 parts of anionic additive, 10 parts and 15 especially, remaining
Step is same with above-described embodiment, and made house unit uses " JCT 2040-2010 anion function indoor decoration material
Material " standard, continue to induce measurement examination to negative aeroion in 2 years, house unit release anion of the invention is 500~1200
A/s.cm3。
Finally it should be noted that: the above embodiments are merely illustrative of the technical scheme of the present invention and are not intended to be limiting thereof, institute
The those of ordinary skill in category field can still modify to a specific embodiment of the invention referring to above-described embodiment or
Equivalent replacement, these are applying for this pending hair without departing from any modification of spirit and scope of the invention or equivalent replacement
Within bright claims.
Claims (7)
1. a kind of method that integrated molding from the inside to the outside prepares house unit, the house unit includes daily life unit, kitchen list
Member, sanitary unit, lobby unit and/or balcony；The method includes preparing mortar and preparing the mold of the house unit,
It is characterized in that, the mold is the built-in mold for being placed in the house unit inner wall, the house unit is by the house
Spray printing or volume print sequence preparation molding of the inner wall of unit to outer wall；
The house unit includes hexahedral top, bottom surface and the side for forming the house unit, and the mold is along described
The mold of house unit laterally or longitudinally axis rotation；
The mold is longitudinally and/or laterally the adjustable mold of scale；
The time interval between two adjacent surfaces body in the molding sequence of spray printing of the house unit from inner wall to outer wall is at least
The presetting period of the face body mortar of a preceding spray printing；
The mold is by bracket, central axis, hydraulic stem, interior mold cylinder, print platform guide rail, forming unit cylinder, print platform branch
Frame, print platform, printing tack and conveying pipeline composition；
The bracket is made of two columns that one end perpendicular to the axis is equipped with through-hole, central axis both ends penetrate through lead to described in bracket respectively
Hole, interior mold cylinder is concentric is sheathed on outside the central axis, and print platform is set to the outer side of the interior mold cylinder；The central axis
The hydraulic stem with the axis perpendicular is equipped between the interior mold cylinder.
2. the method according to claim 1, wherein being equipped between the inner wall, outer wall of the house unit
Middle layer, the middle layer setting reinforcing mat is every inner wall layer is the mortar that white cement is prepared.
3. the method according to claim 1, wherein the mold is along house unit laterally or longitudinally axis rotation
Revolving speed be 0 rev/min to 10 revs/min.
4. the method according to claim 1, wherein the molding house unit natural curing of spray printing or smearing
Curing agent maintenance.
5. the method according to claim 1, wherein with automatic control system control water, cement and additive
Mixed proportion, revolving speed, the pressure of spray printing mortar and time.
6. according to the house unit of the described in any item method preparations in claim l~5, which is characterized in that the house unit
Equipped with window frame and doorframe；The horizontal plane as wall perpendicular or parallel to horizontal direction in the house unit is provided with
Conducting wire, socket, ventilation through-hole or/and groove；And/or the one side as ground is equipped with the pipeline for being parallel to horizontal plane
Or the through-hole or socket of vertical level.
7. house unit according to claim 6, which is characterized in that the house unit inner wall is equipped with for separating into door
The groove and/or boss in the Room, kitchen and/or toilet.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610022235.XA CN105604346B (en) | 2016-01-13 | 2016-01-13 | Integrated molding from the inside to the outside prepare house unit method and house unit obtained |
| PCT/CN2016/092768 WO2017121100A1 (en) | 2016-01-13 | 2016-08-01 | Method of performing interior-to-exterior manufacturing to manufacture integrated housing unit and manufactured housing unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610022235.XA CN105604346B (en) | 2016-01-13 | 2016-01-13 | Integrated molding from the inside to the outside prepare house unit method and house unit obtained |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105604346A CN105604346A (en) | 2016-05-25 |
| CN105604346B true CN105604346B (en) | 2019-02-19 |
Family
ID=55984644
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610022235.XA Active CN105604346B (en) | 2016-01-13 | 2016-01-13 | Integrated molding from the inside to the outside prepare house unit method and house unit obtained |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN105604346B (en) |
| WO (1) | WO2017121100A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105625725B (en) * | 2016-01-13 | 2018-04-24 | 卓达新材料科技集团有限公司 | It is a kind of to be integrally formed the mould for preparing house unit from the inside to the outside |
| CN105604346B (en) * | 2016-01-13 | 2019-02-19 | 卓达新材料科技集团有限公司 | Integrated molding from the inside to the outside prepare house unit method and house unit obtained |
| CN105729613B (en) * | 2016-01-13 | 2019-03-15 | 卓达新材料科技集团有限公司 | House unit integrally formed preparation method and house unit obtained from outside to inside |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5090884A (en) * | 1990-04-02 | 1992-02-25 | Beaman Samuel W | Apparatus for manufacturing hollow concrete structures |
| CN203805328U (en) * | 2014-05-09 | 2014-09-03 | 温州腾腾机电科技有限公司 | Large three-dimensional (3D) printer |
| CN104234426A (en) * | 2014-09-05 | 2014-12-24 | 苏运升 | 3D (Three-Dimensional) printing-based house manufacturing system and method |
| GB2525400A (en) * | 2014-04-22 | 2015-10-28 | Senake Atureliya | Products and the apparatus for their manufacture and transportation |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101745969A (en) * | 2003-10-21 | 2010-06-23 | 邱则有 | Manufacturing method of cavity component |
| ES2284306B1 (en) * | 2005-03-03 | 2008-09-16 | Compact-Habit, S.L. | MODULAR CONSTRUCTION SYSTEM. |
| MXPA05013858A (en) * | 2005-12-16 | 2006-06-13 | Corporacion Geo S A De C V | Integral system for an industrialized modular housing. |
| CN102535846B (en) * | 2012-02-22 | 2014-08-13 | 王志成 | One-step forming construction process for integrally pouring housing construction |
| CN102926460A (en) * | 2012-11-20 | 2013-02-13 | 殷正伟 | Box-type apartment room, box-type combination room and building and assembling method of box-type apartment room and box-type combination room |
| CN203452224U (en) * | 2013-05-23 | 2014-02-26 | 付连成 | Building wall |
| CN105604346B (en) * | 2016-01-13 | 2019-02-19 | 卓达新材料科技集团有限公司 | Integrated molding from the inside to the outside prepare house unit method and house unit obtained |
| CN105643774B (en) * | 2016-01-13 | 2018-05-18 | 卓达新材料科技集团有限公司 | One kind is used for house unit integrally formed mold from outside to inside |
| CN105604191B (en) * | 2016-01-13 | 2018-10-02 | 卓达新材料科技集团有限公司 | It is a kind of to be integrally formed the house unit prepared |
| CN105672480A (en) * | 2016-01-13 | 2016-06-15 | 卓达新材料科技集团有限公司 | Integrally formed house unit |
| CN105729613B (en) * | 2016-01-13 | 2019-03-15 | 卓达新材料科技集团有限公司 | House unit integrally formed preparation method and house unit obtained from outside to inside |
| CN105625725B (en) * | 2016-01-13 | 2018-04-24 | 卓达新材料科技集团有限公司 | It is a kind of to be integrally formed the mould for preparing house unit from the inside to the outside |
-
2016
- 2016-01-13 CN CN201610022235.XA patent/CN105604346B/en active Active
- 2016-08-01 WO PCT/CN2016/092768 patent/WO2017121100A1/en active Application Filing
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5090884A (en) * | 1990-04-02 | 1992-02-25 | Beaman Samuel W | Apparatus for manufacturing hollow concrete structures |
| GB2525400A (en) * | 2014-04-22 | 2015-10-28 | Senake Atureliya | Products and the apparatus for their manufacture and transportation |
| CN203805328U (en) * | 2014-05-09 | 2014-09-03 | 温州腾腾机电科技有限公司 | Large three-dimensional (3D) printer |
| CN104234426A (en) * | 2014-09-05 | 2014-12-24 | 苏运升 | 3D (Three-Dimensional) printing-based house manufacturing system and method |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2017121100A1 (en) | 2017-07-20 |
| CN105604346A (en) | 2016-05-25 |
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