CN105729613B - House unit integrally formed preparation method and house unit obtained from outside to inside - Google Patents
House unit integrally formed preparation method and house unit obtained from outside to inside Download PDFInfo
- Publication number
- CN105729613B CN105729613B CN201610022060.2A CN201610022060A CN105729613B CN 105729613 B CN105729613 B CN 105729613B CN 201610022060 A CN201610022060 A CN 201610022060A CN 105729613 B CN105729613 B CN 105729613B
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- Prior art keywords
- mold
- unit
- wall
- house unit
- roller frame
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Building Environments (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The present invention provides a kind of house unit, integrally formed preparation method and its house unit obtained, the unit include daily life unit, galley unit, sanitary unit or lobby unit from outside to inside；The method includes preparing mortar and preparing the unit mold, the mold is the external mold for being placed in the house unit outer wall, and the molding is prepared by the spray printing sequence of outer wall to the inner wall of the room body unit and formed.House unit made from technical solution provided by the invention, one unit is exactly for a room lived, with group effect, the sealing for sufficiently meeting people's pursuit, the whole of leak of not leaking out require, and the inner and outer wall of product can be needed to be processed into make a mao surface by user, exempt from swabbing, fire-protection rating is up to A grade standard, it is easily manufactured quick, and long service life, inner wall, outer wall do not fade all the life, inorganic natural material high-pressure injection synthesizes.
Description
Technical field
The present invention relates to integrally formed preparation methods of a kind of house unit and products thereof, and in particular to a kind of prepare can
The integrally formed preparation method of house unit lived and its product obtained are acted for one family.
Background technique
Traditional construction method is the craft and semimechanized operation mode for utilizing a large amount of tilers on-site, by mud
The construction materials such as soil, brick and tile, concrete, timber successively accumulate construction；Develop to novel industrialization, assembled architecture mode
Afterwards, building is divided into multiple components such as wall component, floor component, roof component after factory process is assembled to transport again
It is assembled on to building site.
There is the problems such as construction process is more, supplies consumption is big in both operation modes, construction cost is high, and by
More in connecting node, quality is irregular, so that building globality is not high；And the building built up is mostly rough house, resident
Be required to carry out secondary decoration again, increase burden and supplies consumption.
Summary of the invention
For overcome the deficiencies in the prior art, the present invention provides a kind of energy saving, time saving, convenient, quick integrated moldings
House unit preparation method and its house unit obtained.The purpose of the present invention is what is realized using following methods.
A kind of preparation method of house unit integrated molding provided by the invention, the unit include daily life unit, kitchen
Room unit, sanitary unit and/or lobby unit；The method includes preparing mortar and preparing the unit mold, improve
Place is that the mold is the external mold for being placed in the house unit outer wall, and the molding is by the house unit
The spray printing sequence-injection of outer wall to inner wall forms.
First preferred preparation method of house unit integrated molding provided by the invention is that the unit includes composition
The hexahedral top and bottom face of the unit, the mold are the mold along the house unit laterally or longitudinally axis rotation.
Second preferred preparation method of house unit integrated molding provided by the invention is, the longitudinal direction of the mold
It and/or is laterally the adjustable mold of scale.
The preferred preparation method of third of house unit integrated molding provided by the invention is that the molding is by the room
The primary injection before being at least of the time interval between two adjacent surfaces body in the molding sequence of spray printing of the room unit from outer wall to inner wall
Face body mortar presetting period.
4th preferred preparation method of house unit integrated molding provided by the invention is, in the house unit
Middle layer is equipped between the inner and outer wall, the middle layer setting reinforcing mat is every the inner wall layer is the sand that white cement is prepared
Slurry.
5th preferred preparation method of house unit integrated molding provided by the invention is that the mold is along house list
The revolving speed of first laterally or longitudinally axis rotation is 0.1~15 rev/min.
6th preferred preparation method of house unit integrated molding provided by the invention is, the molding room of spray printing
Room unit steam curing.
7th preferred preparation method of house unit integrated molding provided by the invention is, with automatic control system control
Mixed proportion, revolving speed, the pressure of spray furnace and the time of water processed, cement and additive.
8th preferred preparation method of house unit integrated molding provided by the invention is that the unit is equipped with window frame
And doorframe；The horizontal plane as wall perpendicular or parallel to horizontal direction in the unit is provided with conducting wire, inserts
Seat, ventilation through-hole or/and groove；And/or the one side as ground is equipped with the pipeline or vertical-horizontal for being parallel to horizontal plane
The through-hole or socket in face.
9th preferred preparation method of house unit integrated molding provided by the invention is that the unit inner wall is equipped with
It is respectively used to separate into the groove and/or boss of entrance hall, kitchen and/or toilet.
Compared with the nearest prior art, technical solution provided by the invention has following excellent effect:
House unit made from technical solution provided by the invention, with mortar and mold via house unit outer wall to inner wall
Sequence high-pressure injection be made, a unit is exactly to have group effect, sufficiently meet people for a room lived
The whole of pursuit requires: sealing, leak of not leaking out, and the inner and outer wall of product can be needed to be processed into make a mao surface by user,
Exempt from swabbing, fire-protection rating is up to A grade standard.
Fast, people are met and build the hope that modular system constructs house, because technical solution provided by the invention is made
Product be exactly the building blocks building block, be placed in the simple procedure on framework instead of existing interminable with individual unit
Precast wall body floor, punchinges, burrows, decorating the process that this length is altered.
The house unit long service life of technical solution preparation provided by the invention, inner wall, outer wall do not fade all the life, are inorganic
Natural material high-pressure injection synthesis.
Figure of description
Fig. 1 is the schematic diagram of external mold；
Fig. 2 is the molding house unit of external Mold Making；
Wherein: 1, the assembly of mold roller frame；2, hydraulic stem；3, outer mold cylinder；4, mold roller-way；5, mould rack, 6, conveying
Pipe；7, central axis assembly；8, forming unit cylinder；9, print head cartridge is matched；1-1, mold roller frame column；1-2, mold roller frame axis；1-3,
Mold roller frame roller.
Specific embodiment
It is elaborated below with specific embodiment to technical solution of the present invention, but should not be construed as these embodiments to be
Limitation to method of the invention and product protection range.
Mold schematic diagram as shown in Figure 1, the mold are equipped with outer mold cylinder 3, hydraulic stem 2 and mold roller frame and assemble 1
The mold roller-way 4 of support.
Mould rack 5 by be vertically arranged at 3 both ends of outer mold cylinder, with the outer mold cylinder 3 it is concentric, be equipped with
The two columns composition that the central axis assembles 7 through-holes is installed.
The 7 concentric printing assembly head 9 of suit of central axis assembly.
Shown in Fig. 1, the axle center Yu Suoshu prints 9 outside of assembly head, concentric installation mold roller-way 4.The mold roller-way 4 is set
Between mold roller frame assembly 1 and the hydraulic stem 2, the bar shaped building that be equal to each other by length and the outer mold cylinder 3 and
Diameter annular building composition corresponding with the diagonal line of the 3 cross section quadrangle of outer mold cylinder；Outside the bar shaped building
Side and the annular building connect, and inside is connect with the hydraulic stem 2；The number of the annular construction member is 3, is respectively arranged on described
The both ends and middle part of bar shaped building
Installation mold roller frame assembly 1: the mold roller frame assembly 1 is made of two molds roller frame disposed in parallel；Every set
Including the mold roller frame column 1-1 that is vertically arranged and be horizontally placed on the mold roller frame column 1-1 and be arranged with mold thereon
The mold roller frame axis 1-2 that roller frame roller 1-3 and length and the outer mold cylinder 3 are equal to each other.
The integrated house unit prepared by external mold cylinder, the unit are equipped with window frame and doorframe；The unit
In the horizontal plane as wall perpendicular or parallel to horizontal direction be provided with conducting wire, socket, ventilation through-hole
Or/and groove；And/or the one side as ground is equipped with and is parallel to the pipeline of horizontal plane or the through-hole or socket of vertical level.
The unit inner wall is equipped with for separating groove and/or boss at entrance hall, kitchen and/or toilet.
Specific forming method is described in detail below in conjunction with specific embodiment.
Embodiment 1
Preparation one-pass molding prepares house unit, as shown in Figure 1.
Step 1, to prepare by can longitudinally and/or laterally rotating of driving of driving device and longitudinally and/or laterally along mold
The adjustable framework mold of size；
Step 2, cartridge type keel shoe is prepared；
Step 3, outer wall layer mortar is prepared:
Cement, quartz sand or river sand, waterproof curing agent, reinforcing agent, soft agent and/or surface colourant are raw material, with
Perception method prepares face body layer mortar；
Step 4, middle layer mortar is prepared；It is prepared by the following raw materials of known method:
Water, using ordinary portland cement or fast hard sulpho-aluminous cement as bonding agent, quartz sand or river sand as aggregate, with
Alkali proof fiber roll up yarn, alkali proof fiber felt and/or nylon anti-crack fiber as fibrous material, to prevent water curing agent, reinforcing agent, flexibility
Agent and/or antifreeze are additive.
Step 5, inner wall layer mortar is prepared:
It is original with water, white cement, quartz sand or river sand, waterproof curing agent, reinforcing agent, soft agent and/or surface colourant
Material prepares inner wall layer mortar with known method.
Step 6, outer wall layer is prepared:
It is sprayed and is prepared to mold mesohigh with known high pressure jet printing method to the outer mold wall of 0.1 rev/min of rotational speed
Inner wall layer mortar.
Step 7, middle layer is prepared:
After the mortar initial set of inner face body layer before final set, to the outer layer high pressure spray for the mold or middle layer for being covered with middle layer mortar
Interbed mortar is hit, and gives maintenance.
Step 8, inner wall layer is prepared:
After middle layer mortar initial set before final set, body layer mortar outside last high-pressure injection, and give maintenance.
Step 9, it demoulds:
After maintenance, mold is allowed to reduce to obtain integrated to take off mold along its vertical and horizontal adjustment die size
House unit.
Embodiment 2
One-pass molding, which prepares outer wall, the house unit for making mao surface effect.
In addition to having with the integrally formed spray printing of interior exterior and preparation and making the mortar of mao surface effect, other methods and reality
It is same to apply example 1.
Embodiment 3
It is integrally formed the house unit for being prepared with window frame
Embodiment 4
It is integrally formed the house unit for being prepared with doorframe and window frame
In addition to mold is to have the mold of window frame and doorframe, remaining is same with embodiment 1.
Embodiment 5
It is integrally formed the house unit for being prepared as setting kitchen, toilet and/or entrance hall groove and/or boss
Except mold be setting partition at the mold of kitchen, toilet and/or entrance hall groove and/or boss in addition to, remaining with
Embodiment 1 is same.
Embodiment 6
Be integrally formed be prepared as conducting wire, socket, ventilation through-hole or/and groove, and/or the one side as ground
The house unit of through-hole or socket equipped with the pipeline or vertical level for being parallel to horizontal plane
Except mold be conducting wire, socket, ventilation through-hole or/and groove, and/or one side as ground be equipped with it is flat
For row in outside the mold of the through-hole of the pipeline or vertical level of horizontal plane, remaining is same with embodiment 1.
Embodiment 7
Except inside and outside parietal layer and middle layer mix 30 parts of magnetic powder in parts by mass, 25 parts of rare earth, sodium carbonate 30 respectively
Part, 40 parts of potassium silicate, 30 parts of tourmaline and 70 parts of rare talent's stone composition 8 parts of anionic additive, 10 parts and 15 especially, remaining step
Suddenly same with above-described embodiment, made house unit uses " JCT 2040-2010 anion function indoor decoration material "
Standard, continues to induce measurement examination to negative aeroion in 2 years, and house unit release anion of the invention is 500~1200/
s.cm3。
Finally it should be noted that: the above embodiments are merely illustrative of the technical scheme of the present invention and are not intended to be limiting thereof, institute
The those of ordinary skill in category field can still modify to a specific embodiment of the invention referring to above-described embodiment or
Equivalent replacement, these are applying for this pending hair without departing from any modification of spirit and scope of the invention or equivalent replacement
Within bright claims.
Claims (6)
1. integrally formed preparation method, the unit include daily life unit, galley unit, defend a kind of house unit from outside to inside
Unit or lobby unit between life；The method includes preparing mortar and prepare the unit mold, which is characterized in that the mold
For the external mold for being placed in the house unit outer wall, the house unit is prepared by the spray printing sequence of outer wall to inner wall
Type；
The house unit includes hexahedral top, bottom surface and the side for forming the unit, and the mold is along the house
Unit transverse or the mold of longitudinal axis center rotation；
The mold is longitudinally and/or laterally the adjustable mold of scale；
The mold is equipped with the mold roller-way (4) of outer mold cylinder (3), hydraulic stem (2) and mold roller frame assembly (1) support；
Mould rack (5) is installed by being vertically arranged at outer mold cylinder (3) both ends and concentric be equipped with of the outer mold cylinder (3)
Central axis assembles the two columns composition of (7) through-hole；
The central axis assembly (7) is set with concentric printing assembly head (9)；
On the outside of axle center printing assembly head (9), concentric installation mold roller-way (4)；
The mold roller-way (4) is set between mold roller frame assembly (1) and the hydraulic stem (2), by length and the external mold
The strip member and diameter that tool cylinder (3) is equal to each other are corresponding with the diagonal line of outer mold cylinder (3) cross section quadrangle
Annular construction member composition；The outside of the strip member is connect with the annular construction member, the inside of the strip member and the liquid
Compression bar (2) connection；The number of the annular construction member is 3, is respectively arranged on the both ends and middle part of the strip member, installation mold roller
Rack-mounted to match (1): the mold roller frame assembly (1) is made of two molds roller frame disposed in parallel；Every mold roller frame includes mould
Have roller frame column (1-1), the mold roller frame axis (1-2) and mold roller frame roller (1-3)；
The mold roller frame roller (1-3) and the mold roller frame axis (1-2) are horizontally disposed on the mold roller frame column (1-1)；
The mold roller frame axis (1-2) is corresponding with outer mold cylinder (3) and length is also equal；
The mold roller frame column (1-1) is vertically arranged；
Before the time interval between two adjacent surfaces body in spray printing forming process of the house unit from outer wall to inner wall is at least
The presetting period of the face body mortar of spray printing；
Middle layer is equipped with described in the house unit between inner wall, outer wall, the middle layer setting reinforcing mat is every the inner wall layer
The mortar prepared for white cement；
Prepare outer wall layer mortar:
Cement, quartz sand or river sand, waterproof curing agent, reinforcing agent, soft agent and/or surface colourant are raw material, use known formula
Method prepares outer wall layer mortar；
Middle layer mortar is prepared, is prepared by the following raw materials of known method:
Water, using ordinary portland cement or fast hard sulpho-aluminous cement as bonding agent, quartz sand or river sand as aggregate, with alkaline-resisting
Fiber roll yarn, alkali proof fiber felt and/or nylon anti-crack fiber as fibrous material, to prevent water curing agent, reinforcing agent, soft agent
And/or antifreeze is additive；
Prepare inner wall layer mortar:
Using water, white cement, quartz sand or river sand, waterproof curing agent, reinforcing agent, soft agent and/or surface colourant as raw material, use
Known method prepares inner wall layer mortar.
2. the method according to claim 1, wherein the mold along house unit laterally or longitudinally axis rotation
Revolving speed is 0 rev/min to 10 revs/min.
3. the method according to claim 1, wherein the molding house unit natural curing of spray printing or smearing
Curing agent maintenance.
4. the method according to claim 1, wherein mixing with automatic control system water, cement and additive
Composition and division in a proportion example, revolving speed, the pressure of spray printing mortar and time.
5. according to the house unit of the described in any item method preparations in claim l~4, which is characterized in that the house unit
Equipped with window frame and doorframe；The horizontal plane as wall perpendicular or parallel to horizontal direction in the house unit is provided with
Conducting wire, socket, ventilation through-hole or/and groove；And/or the one side as ground is equipped with the pipeline for being parallel to horizontal plane
Or the through-hole or socket of vertical level.
6. house unit according to claim 5, which is characterized in that the house unit inner wall be equipped with for separate at
The groove and/or boss in the Room, kitchen and/or toilet.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610022060.2A CN105729613B (en) | 2016-01-13 | 2016-01-13 | House unit integrally formed preparation method and house unit obtained from outside to inside |
| PCT/CN2016/092771 WO2017121102A1 (en) | 2016-01-13 | 2016-08-01 | Method of performing exterior-to-interior manufacturing to manufacture integrated housing unit and manufactured housing unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610022060.2A CN105729613B (en) | 2016-01-13 | 2016-01-13 | House unit integrally formed preparation method and house unit obtained from outside to inside |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105729613A CN105729613A (en) | 2016-07-06 |
| CN105729613B true CN105729613B (en) | 2019-03-15 |
Family
ID=56246188
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610022060.2A Active CN105729613B (en) | 2016-01-13 | 2016-01-13 | House unit integrally formed preparation method and house unit obtained from outside to inside |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN105729613B (en) |
| WO (1) | WO2017121102A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105604346B (en) * | 2016-01-13 | 2019-02-19 | 卓达新材料科技集团有限公司 | Integrated molding from the inside to the outside prepare house unit method and house unit obtained |
| CN105729613B (en) * | 2016-01-13 | 2019-03-15 | 卓达新材料科技集团有限公司 | House unit integrally formed preparation method and house unit obtained from outside to inside |
| CN110370633A (en) * | 2019-08-14 | 2019-10-25 | 周小鹏 | A kind of annular 3D printing equipment |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5090884A (en) * | 1990-04-02 | 1992-02-25 | Beaman Samuel W | Apparatus for manufacturing hollow concrete structures |
| CN203805328U (en) * | 2014-05-09 | 2014-09-03 | 温州腾腾机电科技有限公司 | Large three-dimensional (3D) printer |
| CN104234426A (en) * | 2014-09-05 | 2014-12-24 | 苏运升 | 3D (Three-Dimensional) printing-based house manufacturing system and method |
| GB2525400A (en) * | 2014-04-22 | 2015-10-28 | Senake Atureliya | Products and the apparatus for their manufacture and transportation |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101745969A (en) * | 2003-10-21 | 2010-06-23 | 邱则有 | Manufacturing method of cavity component |
| ES2284306B1 (en) * | 2005-03-03 | 2008-09-16 | Compact-Habit, S.L. | MODULAR CONSTRUCTION SYSTEM. |
| MXPA05013858A (en) * | 2005-12-16 | 2006-06-13 | Corporacion Geo S A De C V | Integral system for an industrialized modular housing. |
| CN104179291B (en) * | 2013-05-23 | 2017-02-08 | 付连成 | Building wall production process and building wall |
| CN105672480A (en) * | 2016-01-13 | 2016-06-15 | 卓达新材料科技集团有限公司 | Integrally formed house unit |
| CN105643774B (en) * | 2016-01-13 | 2018-05-18 | 卓达新材料科技集团有限公司 | One kind is used for house unit integrally formed mold from outside to inside |
| CN105604191B (en) * | 2016-01-13 | 2018-10-02 | 卓达新材料科技集团有限公司 | It is a kind of to be integrally formed the house unit prepared |
| CN105604346B (en) * | 2016-01-13 | 2019-02-19 | 卓达新材料科技集团有限公司 | Integrated molding from the inside to the outside prepare house unit method and house unit obtained |
| CN105729613B (en) * | 2016-01-13 | 2019-03-15 | 卓达新材料科技集团有限公司 | House unit integrally formed preparation method and house unit obtained from outside to inside |
| CN105625725B (en) * | 2016-01-13 | 2018-04-24 | 卓达新材料科技集团有限公司 | It is a kind of to be integrally formed the mould for preparing house unit from the inside to the outside |
-
2016
- 2016-01-13 CN CN201610022060.2A patent/CN105729613B/en active Active
- 2016-08-01 WO PCT/CN2016/092771 patent/WO2017121102A1/en active Application Filing
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5090884A (en) * | 1990-04-02 | 1992-02-25 | Beaman Samuel W | Apparatus for manufacturing hollow concrete structures |
| GB2525400A (en) * | 2014-04-22 | 2015-10-28 | Senake Atureliya | Products and the apparatus for their manufacture and transportation |
| CN203805328U (en) * | 2014-05-09 | 2014-09-03 | 温州腾腾机电科技有限公司 | Large three-dimensional (3D) printer |
| CN104234426A (en) * | 2014-09-05 | 2014-12-24 | 苏运升 | 3D (Three-Dimensional) printing-based house manufacturing system and method |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2017121102A1 (en) | 2017-07-20 |
| CN105729613A (en) | 2016-07-06 |
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