CN105729613A - Preparation method of integrally forming house unit from outside to inside and prepared house unit - Google Patents
Preparation method of integrally forming house unit from outside to inside and prepared house unit Download PDFInfo
- Publication number
- CN105729613A CN105729613A CN201610022060.2A CN201610022060A CN105729613A CN 105729613 A CN105729613 A CN 105729613A CN 201610022060 A CN201610022060 A CN 201610022060A CN 105729613 A CN105729613 A CN 105729613A
- Authority
- CN
- China
- Prior art keywords
- unit
- preparation
- house unit
- mould
- house
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/001—Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y80/00—Products made by additive manufacturing
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
- E04H1/02—Dwelling houses; Buildings for temporary habitation, e.g. summer houses
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Electromagnetism (AREA)
- Physics & Mathematics (AREA)
- Materials Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Building Environments (AREA)
Abstract
The invention provides a preparation method of integrally forming a house unit from outside to inside and the prepared house unit. The house unit comprises a living unit, a kitchen unit, a toilet unit or a hall unit. The preparation method comprises the following steps: preparing mortar and preparing a unit mold, wherein the mold is an external mold placed on the outer wall of the house unit; and formation is to prepare the house unit according to a spray printing sequence from the outer wall to the inner wall. According to the technical scheme, according to the prepared house unit, one unit is a living room supplied for a household to live, has the whole effect and fully meets the whole requirements for sealing and no air and water leakage pursued by people; the inner and outer walls of a product can be processed into rough surfaces according to the needs of users without brushing coatings, the fireproofing grade can reach an A-grade standard, manufacturing is convenient and rapid, the service life is long, and the inner and outer walls do not fade in colors for a lifetime and are synthesized by high-pressure jetting of an organic pure natural material.
Description
Technical field
The present invention relates to a kind of integrated preparation method of house unit and products thereof, be available for one family play the integrated preparation method of house unit of inhabitation and prepared product thereof in particular to a kind of preparation.
Background technology
Traditional construction method is to utilize the craft of a large amount of tiler and semimechanized operating type on-site, and the construction materials such as earth, brick and tile, concrete, timber are successively accumulated construction；After developing into novel industrialization, assembled architecture mode, building be divide into multiple components such as body of wall component, floor component, roof component and be transported on building site after factory process assembly again and assemble.
All there is the problems such as construction process is many, supplies consumption is big in both operating types, construction cost remains high, and many owing to connecting node, and quality is uneven so that building globality is not high；And the building built up mostly is rough house, resident families all need to carry out secondary decoration again, add burden and supplies consumption.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of energy-conservation, save time, the preparation method of integrated house unit convenient, quick and prepared house unit thereof.It is an object of the invention to adopt following method to realize.
The preparation method of a kind of house unit integrated molding provided by the invention, described unit includes daily life unit, galley unit, sanitary unit and/or lobby unit；Described method includes preparation mortar and prepares described unit mould, and it thes improvement is that, described mould is the external mould being placed in described house unit outer wall, and described molding is by the spray printing sequence-injection molding of the outer wall of described house unit to inwall.
The preferred preparation method of the first of house unit integrated molding provided by the invention is in that, described unit includes the hexahedral top and bottom face forming described unit, and described mould is the mould along described house unit laterally or longitudinally axis rotation.
The preferred preparation method of the second of house unit integrated molding provided by the invention is in that, described mould is longitudinally and/or laterally the adjustable mould of yardstick.
3rd preferred preparation method of house unit integrated molding provided by the invention is in that, the first pseudotime of the face body mortar that described molding is once sprayed before being at least by the interval between the two adjacent surfaces body the order of the described house unit spray printing molding from outer wall to inwall.
4th preferred preparation method of house unit integrated molding provided by the invention is in that, is provided with intermediate layer between the described inner and outer wall of described house unit, and described intermediate layer arranges reinforcing mat every the mortar that, described inner wall layer is white cement preparation.
5th preferred preparation method of house unit integrated molding provided by the invention is in that, described mould is 0.1～15 rev/min along the rotating speed of house unit laterally or longitudinally axis rotation.
6th preferred preparation method of house unit integrated molding provided by the invention is in that, the described house unit steam curing of spray printing molding.
7th preferred preparation method of house unit integrated molding provided by the invention is in that, with the mixed proportion of automatic controlling system water, cement and additive, rotating speed, the pressure of spray furnace and time.
8th preferred preparation method of house unit integrated molding provided by the invention is in that, described unit is provided with window frame and doorframe；The horizontal plane as body of wall perpendicular or parallel to horizontal direction in described unit be provided with conducting wire, socket, ventilation through hole or/and groove；And/or the through hole of pipeline or the vertical level being parallel to horizontal plane or socket it is provided with as the one side on ground.
9th preferred preparation method of house unit integrated molding provided by the invention is in that, described unit inwall is provided with the groove and/or boss that are respectively used to cut off into entrance hall, kitchen and/or toilet.
With immediate prior art ratio, technical scheme provided by the invention has following excellent effect:
The house unit that technical scheme provided by the invention prepares, make via the order high-pressure injection of house unit outer wall to inwall with mortar and mould, one unit is exactly for a room lived, there is group effect, fully meet the overall requirement that people pursue: seal, do not leak out and leak, the inner and outer wall of product can need to be processed into make a mao surface by user, exempts from swabbing, and fire-protection rating is up to A grade standard.
Fast, meet people to build modular system and construct the hope in house, because the product that technical scheme provided by the invention prepares is exactly the building block of described building blocks, the simple procedure being positioned on framework with individual unit instead of existing tediously long precast wall body, floor, punchinges, burrows, decorates this long operation altered.
House unit long service life prepared by technical scheme provided by the invention, inwall, outer wall do not fade all the life, inorganic natural material high-pressure injection synthesis.
Figure of description
Fig. 1 is the schematic diagram of external mould；
Fig. 2 is the house unit of external Mold Making molding；
Wherein: 1, mould roll stand assembling；2, hydraulic stem；3, outer mold cylinder；4, mould roller-way；5, mould rack, 6, conveying pipeline；7, central shaft assembles；8, forming unit cylinder；9, printhead assembles；1-1, mould roll stand post；1-2, mould roll stand axle；1-3, mould roll stand roller.
Detailed description of the invention
With specific embodiment, technical scheme is elaborated below, but should not be construed as these embodiments is the method to the present invention and the restriction of product protection scope.
Mould schematic diagram as shown in Figure 1, described mould is provided with the mould roller-way 4 of outer mold cylinder 3, hydraulic stem 2 and mould roll stand assembling 1 support.
Mould rack 5 by that be vertically arranged at described outer mold cylinder 3 two ends and described outer mold cylinder 3 concentric, be provided with and described central shaft is installed assembles two columns of 7 through holes and form.
Described central shaft assembling 7 suit concentric prints assembly head 9.
Shown in Fig. 1, print in described axle center outside assembly head 9, concentric installation mold roller-way 4.Described mould roller-way 4 is located between described mould roll stand assembling 1 and described hydraulic stem 2, the annular that length is corresponding with the diagonal of the bar shaped structure of described outer mold cylinder 3 correspondent equal and diameter and described outer mold cylinder 3 cross section tetragon build and form；The outside that described bar shaped builds builds with described annular and is connected, and inner side is connected with described hydraulic stem 2；The number of described annular construction member is 3, is respectively arranged on two ends and middle part that described bar shaped builds
Installation mold roll stand assembling 1: described mould roll stand assembling 1 is made up of the two mold roll stand be arrangeding in parallel；Often overlap mould roll stand post 1-1 and the described mould roll stand axle 1-2 that is that be horizontally placed on described mould roll stand post 1-1 and that be arranged with mould roll stand roller 1-3 and length and described outer mold cylinder 3 correspondent equal on it including being vertically arranged.
The house unit of the integration prepared by external mould cylinder, described unit is provided with window frame and doorframe；The horizontal plane as body of wall perpendicular or parallel to horizontal direction in described unit be provided with conducting wire, socket, ventilation through hole or/and groove；And/or the through hole of pipeline or the vertical level being parallel to horizontal plane or socket it is provided with as the one side on ground.
Described unit inwall is provided with the groove for cutting off into entrance hall, kitchen and/or toilet and/or boss.
Concrete forming method is described in detail below in conjunction with specific embodiment.
Embodiment 1
House unit is prepared in preparation one-shot forming, as shown in Figure 1.
Step 1, prepare by longitudinally and/or laterally can rotating along mould of driving of driving device and framework mould that longitudinally and/or laterally size can regulate；
Step 2, prepares cartridge type keel shoe；
Step 3, prepares outer wall layer mortar:
Cement, quartz sand or river sand, waterproof sealing compound, reinforcing agent, soft agent and/or surface colourant are raw material, prepare face body layer mortar with known method；
Step 4, preparation intermediate layer mortar；Prepare with following raw material by known method:
Water, using Portland cement or fast hard sulpho-aluminous cement as bonding agent, quartz sand or river sand as aggregate, roll up yarn, alkali proof fiber felt and/or nylon anti-crack fiber using alkali proof fiber as fibrous material in case water curing agent, reinforcing agent, soft agent and/or antifreeze are for additive.
Step 5, prepares inner wall layer mortar:
With water, white cement, quartz sand or river sand, waterproof sealing compound, reinforcing agent, soft agent and/or surface colourant for raw material, prepare inner wall layer mortar with known method.
Step 6, prepares outer wall layer:
To the inner wall layer mortar that the outer mold wall of 0.1 rev/min of rotational speed is prepared with known high pressure spray India side normal direction mould mesohigh injection.
Step 7, prepares intermediate layer:
After inner face body layer mortar initial set before final set, to the outer layer high-pressure injection intermediate layer mortar of the mould or intermediate layer that are covered with intermediate layer mortar, and give maintenance.
Step 8, prepares inner wall layer:
After the mortar initial set of intermediate layer before final set, body layer mortar outside last high-pressure injection, and give maintenance.
Step 9, the demoulding:
After maintenance, mould is adjusted die size so as to reduce to take off mould along its vertical and horizontal, obtains integrated house unit.
Embodiment 2
Outer wall is prepared in one-shot forming the house unit making mao surface effect.
Except having interior exterior integrated spray printing and having, with preparation, the mortar making mao surface effect, additive method is same with embodiment 1.
Embodiment 3
One-body molded preparation have window frame house unit
Embodiment 4
One-body molded preparation have doorframe and window frame house unit
Except mould be have the mould of window frame and doorframe except, all the other with embodiment 1 with.
Embodiment 5
One-body molded preparation is the house unit arranging kitchen, toilet and/or entrance hall groove and/or boss
Except being, except mould, the mould arranging and cutting off into kitchen, toilet and/or entrance hall groove and/or boss, all the other are same with embodiment 1.
Embodiment 6
One-body molded preparation be conducting wire, socket, ventilation through hole or/and groove, and/or be provided with the through hole of pipeline or the vertical level being parallel to horizontal plane or the house unit of socket as the one side on ground
Except mould be conducting wire, socket, ventilation through hole or/and groove, and/or the one side as ground is provided with outside the mould of through hole of pipeline or the vertical level being parallel to horizontal plane, all the other with embodiment 1 with.
Embodiment 7
Except inside and outside parietal layer and intermediate layer mix respectively by the magnetic powder 30 parts of mass parts, rare earth 25 parts, sodium carbonate 30 parts, potassium silicate 40 parts, 30 parts of tourmaline and QICAISHI 70 parts composition anionic additive 8 parts, 10 parts and 15 especially, all the other steps are same with above-described embodiment, made house unit adopts " JCT2040-2010 anion function indoor decoration material " standard, continuing negative aeroion induces measurement examination for 2 years, the house unit anion releasing of the present invention is 500～1200/s.cm3。
Finally should be noted that: above example is only in order to illustrate that technical scheme is not intended to limit; the specific embodiment of the present invention still can be modified or equivalent replacement by those of ordinary skill in the field with reference to above-described embodiment; these are without departing from any amendment of spirit and scope of the invention or equivalent replace, within the claims of the present invention all awaited the reply in application.
Claims (10)
1. a house unit integrated preparation method from outside to inside, described unit includes daily life unit, galley unit, sanitary unit or lobby unit；Described method includes preparation mortar and prepare described unit mould, it is characterised in that described mould is the external mould being placed in described house unit outer wall, described molding by the spray printing sequential system of the outer wall of described house unit to inwall for molding.
2. preparation method according to claim 1, it is characterised in that described unit includes forming the hexahedral top of described unit, bottom surface and side, and described mould is the mould along described house unit laterally or longitudinally axis rotation.
3. preparation method according to claim 1, it is characterised in that described mould is longitudinally and/or laterally the adjustable mould of yardstick.
4. preparation method according to claim 1, it is characterised in that described molding is at least the presetting period of the face body mortar of a front spray printing by the interval between the two adjacent surfaces body the order of the described house unit spray printing molding from outer wall to inwall.
5. preparation method according to claim 1, the preparation method of molding, it is characterised in that be provided with intermediate layer between the described inner and outer wall of described house unit, described intermediate layer arranges reinforcing mat every the mortar that, described inner wall layer is white cement preparation.
6. preparation method according to claim 2, it is characterised in that described mould is > 0 rev/min to 10 revs/min along the rotating speed of house unit laterally or longitudinally axis rotation.
7. preparation method according to claim 2, it is characterised in that the described house unit natural curing of spray printing molding or smear sealing compound maintenance.
8. preparation method according to claim 1, the preparation method of molding, it is characterised in that with automatic controlling system water, cement and the mixed proportion of additive, rotating speed, the pressure of spray furnace and time.
9. the house unit that prepared by the method according to any one of claim 1～8, it is characterised in that described unit is provided with window frame and doorframe；The horizontal plane as body of wall perpendicular or parallel to horizontal direction in described unit be provided with conducting wire, socket, ventilation through hole or/and groove；And/or the through hole of pipeline or the vertical level being parallel to horizontal plane or socket it is provided with as the one side on ground.
10. house unit according to claim 9, it is characterised in that described unit inwall is provided with the groove for cutting off into entrance hall, kitchen and/or toilet and/or boss.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610022060.2A CN105729613B (en) | 2016-01-13 | 2016-01-13 | House unit integrally formed preparation method and house unit obtained from outside to inside |
| PCT/CN2016/092771 WO2017121102A1 (en) | 2016-01-13 | 2016-08-01 | Method of performing exterior-to-interior manufacturing to manufacture integrated housing unit and manufactured housing unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610022060.2A CN105729613B (en) | 2016-01-13 | 2016-01-13 | House unit integrally formed preparation method and house unit obtained from outside to inside |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105729613A true CN105729613A (en) | 2016-07-06 |
| CN105729613B CN105729613B (en) | 2019-03-15 |
Family
ID=56246188
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610022060.2A Active CN105729613B (en) | 2016-01-13 | 2016-01-13 | House unit integrally formed preparation method and house unit obtained from outside to inside |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN105729613B (en) |
| WO (1) | WO2017121102A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017121100A1 (en) * | 2016-01-13 | 2017-07-20 | 卓达新材料科技集团有限公司 | Method of performing interior-to-exterior manufacturing to manufacture integrated housing unit and manufactured housing unit |
| WO2017121102A1 (en) * | 2016-01-13 | 2017-07-20 | 卓达新材料科技集团有限公司 | Method of performing exterior-to-interior manufacturing to manufacture integrated housing unit and manufactured housing unit |
| CN110370633A (en) * | 2019-08-14 | 2019-10-25 | 周小鹏 | A kind of annular 3D printing equipment |
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| US5090884A (en) * | 1990-04-02 | 1992-02-25 | Beaman Samuel W | Apparatus for manufacturing hollow concrete structures |
| CN203805328U (en) * | 2014-05-09 | 2014-09-03 | 温州腾腾机电科技有限公司 | Large three-dimensional (3D) printer |
| CN104234426A (en) * | 2014-09-05 | 2014-12-24 | 苏运升 | 3D (Three-Dimensional) printing-based house manufacturing system and method |
| GB2525400A (en) * | 2014-04-22 | 2015-10-28 | Senake Atureliya | Products and the apparatus for their manufacture and transportation |
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| CN105643774B (en) * | 2016-01-13 | 2018-05-18 | 卓达新材料科技集团有限公司 | One kind is used for house unit integrally formed mold from outside to inside |
| CN105729613B (en) * | 2016-01-13 | 2019-03-15 | 卓达新材料科技集团有限公司 | House unit integrally formed preparation method and house unit obtained from outside to inside |
| CN105604346B (en) * | 2016-01-13 | 2019-02-19 | 卓达新材料科技集团有限公司 | Integrated molding from the inside to the outside prepare house unit method and house unit obtained |
| CN105625725B (en) * | 2016-01-13 | 2018-04-24 | 卓达新材料科技集团有限公司 | It is a kind of to be integrally formed the mould for preparing house unit from the inside to the outside |
| CN105604191B (en) * | 2016-01-13 | 2018-10-02 | 卓达新材料科技集团有限公司 | It is a kind of to be integrally formed the house unit prepared |
| CN105672480A (en) * | 2016-01-13 | 2016-06-15 | 卓达新材料科技集团有限公司 | Integrally formed house unit |
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2016
- 2016-01-13 CN CN201610022060.2A patent/CN105729613B/en active Active
- 2016-08-01 WO PCT/CN2016/092771 patent/WO2017121102A1/en active Application Filing
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US5090884A (en) * | 1990-04-02 | 1992-02-25 | Beaman Samuel W | Apparatus for manufacturing hollow concrete structures |
| GB2525400A (en) * | 2014-04-22 | 2015-10-28 | Senake Atureliya | Products and the apparatus for their manufacture and transportation |
| CN203805328U (en) * | 2014-05-09 | 2014-09-03 | 温州腾腾机电科技有限公司 | Large three-dimensional (3D) printer |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2017121100A1 (en) * | 2016-01-13 | 2017-07-20 | 卓达新材料科技集团有限公司 | Method of performing interior-to-exterior manufacturing to manufacture integrated housing unit and manufactured housing unit |
| WO2017121102A1 (en) * | 2016-01-13 | 2017-07-20 | 卓达新材料科技集团有限公司 | Method of performing exterior-to-interior manufacturing to manufacture integrated housing unit and manufactured housing unit |
| CN110370633A (en) * | 2019-08-14 | 2019-10-25 | 周小鹏 | A kind of annular 3D printing equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105729613B (en) | 2019-03-15 |
| WO2017121102A1 (en) | 2017-07-20 |
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