CN105672480A - Integrally formed house unit - Google Patents

Integrally formed house unit Download PDF

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Publication number
CN105672480A
CN105672480A CN201610021917.9A CN201610021917A CN105672480A CN 105672480 A CN105672480 A CN 105672480A CN 201610021917 A CN201610021917 A CN 201610021917A CN 105672480 A CN105672480 A CN 105672480A
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CN
China
Prior art keywords
unit
wall
house
house unit
mould
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610021917.9A
Other languages
Chinese (zh)
Inventor
杨卓舒
纪勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhuoda New Material Technology Group Co Ltd
Original Assignee
Zhuoda New Material Technology Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhuoda New Material Technology Group Co Ltd filed Critical Zhuoda New Material Technology Group Co Ltd
Priority to CN201610021917.9A priority Critical patent/CN105672480A/en
Publication of CN105672480A publication Critical patent/CN105672480A/en
Priority to PCT/CN2016/092772 priority patent/WO2017121103A1/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/001Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34815Elements not integrated in a skeleton
    • E04B1/34823Elements not integrated in a skeleton the supporting structure consisting of concrete
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34815Elements not integrated in a skeleton
    • E04B1/34861Elements not integrated in a skeleton particular arrangement of habitable rooms or their component parts; modular co-ordination
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34869Elements for special technical purposes, e.g. with a sanitary equipment
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/02Dwelling houses; Buildings for temporary habitation, e.g. summer houses

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Public Health (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Building Environments (AREA)
  • Finishing Walls (AREA)

Abstract

The invention relates to an integrally formed house unit which comprises a living unit body, a kitchen unit body, a toilet unit body, a hall unit and/or a balcony. The house unit built according to the technical scheme is built in a high pressure jet printing mode from the outer wall to the inner wall of the house unit through mortar and formworks, one unit is a living room allowing a household to live therein, an overall effect is achieved, and the overall requirement pursued by people is fully met; the house unit is sealed, wind and water are not leaked, the surfaces of the inner wall and the outer wall of the house unit can be machined into coarse surfaces according to requirements of users, brushing of coatings is avoided, and the fireproofing grade can reach the standard of level A. The house unit is specifically convenient and fast to construct, and the service life of the house unit is long.

Description

A kind of integrated house unit
Technical field
The present invention relates to a kind of house unit, be available for one family and play, in particular to a kind of preparation, the product that the integrated preparation method of house unit of inhabitation prepares.
Background technology
Traditional construction method is to utilize the craft of a large amount of tiler and semimechanized operating type on-site, and the construction materials such as earth, brick and tile, concrete, timber are successively accumulated construction; After developing into novel industrialization, assembled architecture mode, building be divide into multiple components such as body of wall component, floor component, roof component and be transported on building site after factory process assembly again and assemble.
All there is the problems such as construction process is many, supplies consumption is big in both operating types, construction cost remains high, and many owing to connecting node, and quality is uneven so that building globality is not high; And the building built up mostly is rough house, resident families all need to carry out secondary decoration again, add burden and supplies consumption.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of energy-conservation, save time, integrated house unit convenient, quick, the integrated house unit of one provided by the invention, described house unit is that the external mould being placed in described house unit outer wall is prepared from, and described unit includes daily life unit, galley unit, sanitary unit, lobby unit and/or balcony.
Preferred house unit provided by the invention includes forming the hexahedral top of described unit, bottom surface and wall.
Another preferred house unit provided by the invention includes described unit and is provided with window frame and doorframe; The horizontal plane as body of wall perpendicular or parallel to horizontal direction in described unit be provided with conducting wire, socket, ventilation through hole or/and groove; And/or the through hole of pipeline or the vertical level being parallel to horizontal plane or socket it is provided with as the one side on ground.
Another preferably house unit provided by the invention includes described unit inwall and is provided with the groove for cutting off into entrance hall, kitchen and/or toilet and/or boss.
Another preferred house unit provided by the invention includes described wall and includes inwall, outer wall and intermediate layer.
Another preferred version provided by the invention, described external mould is provided with the mould roller-way (4) that outer mold cylinder (3), hydraulic stem (2) and mould roll stand assembling (1) support; Mould rack 5 by being vertically arranged at described outer mold cylinder (3) two ends, with described outer mold cylinder (3) concentric, be provided with install described central shaft assembling (7) through hole two columns composition;Described central shaft assembling (7) suit concentric prints assembly head (9).
A kind of house unit provided by the invention adopts following method to prepare:
The preparation method of a kind of house unit integrated molding provided by the invention, described unit includes daily life unit, galley unit, sanitary unit and/or lobby unit; Described method includes preparation mortar and prepares described unit mould, and it thes improvement is that, described mould is the external mould being placed in described house unit outer wall, and described molding is by the spray printing order molding of the outer wall of described house unit to inwall.
The preferred preparation method of the first of house unit integrated molding provided by the invention is in that, described unit includes the hexahedral top and bottom face forming described unit, and described mould is the mould along described room body unit laterally or longitudinally axis rotation.
The preferred preparation method of the second of house unit integrated molding provided by the invention is in that, described mould is longitudinally and/or laterally the adjustable mould of yardstick.
3rd preferred preparation method of house unit integrated molding provided by the invention is in that, the first pseudotime of the face body mortar that described molding is once sprayed before being at least by the interval between the two adjacent surfaces body the order of the described house unit spray printing molding from outer wall to inwall.
4th preferred preparation method of house unit integrated molding provided by the invention is in that, is provided with intermediate layer between the described inner and outer wall of described room body unit, and described intermediate layer arranges reinforcing mat every the mortar that, described inner wall layer is white cement preparation.
5th preferred preparation method of house unit integrated molding provided by the invention is in that, described rotating speed is 0.1~15 rev/min.
6th preferred preparation method of house unit integrated molding provided by the invention is in that, the described room body unit steam curing of injection molding.
7th preferred preparation method of house unit integrated molding provided by the invention is in that, with the mixed proportion of automatic controlling system water, cement and additive, rotating speed, the pressure of spray furnace and time.
8th preferred preparation method of house unit integrated molding provided by the invention is in that, described unit is provided with window frame and doorframe; The horizontal plane as body of wall perpendicular or parallel to horizontal direction in described unit be provided with conducting wire, socket, ventilation through hole or/and groove; And/or the through hole of pipeline or the vertical level being parallel to horizontal plane or socket it is provided with as the one side on ground.
9th preferred preparation method of house unit integrated molding provided by the invention is in that, described unit inwall is provided with the groove and/or boss that are respectively used to cut off into entrance hall, kitchen and/or toilet.
With immediate prior art ratio, technical scheme provided by the invention has following excellent effect:
The house unit that technical scheme provided by the invention prepares, make via the order high-pressure injection of house unit outer wall to inwall with mortar and mould, one unit is exactly for a room lived, there is group effect, fully meet the overall requirement that people pursue: seal, do not leak out and leak, the inner and outer wall of product can need to be processed into make a mao surface by user, exempts from swabbing, and fire-protection rating is up to A grade standard.
Fast, meet people to build modular system and construct the hope in house, because the product that technical scheme provided by the invention prepares is exactly the building block of described building blocks, the simple procedure being positioned on framework with individual unit instead of existing tediously long precast wall body, floor, punchinges, burrows, decorates this long operation altered.
House unit long service life prepared by technical scheme provided by the invention, inwall, outer wall do not fade all the life, inorganic natural material high-pressure injection synthesis.
Figure of description
Fig. 1 is the mould schematic diagram of house unit of molding of being made into one.
Fig. 2 is rough surface forming cell schematics;
Fig. 3 is the house unit schematic diagram with window frame and doorframe;
Wherein: 1, mould roll stand assembling; 2, hydraulic stem; 3, outer mold cylinder; 4, mould roller-way; 5, mould rack, 6, conveying pipeline; 7, central shaft assembles; 8, forming unit cylinder; 9, printhead assembles; 1-1, mould roll stand post; 1-2, mould roll stand axle; 1-3, mould roll stand roller.
Detailed description of the invention
With specific embodiment, technical scheme is elaborated below, but should not be construed as these embodiments is the method to the present invention and the restriction of product protection scope.
Mould schematic diagram as shown in Figure 1, described mould is provided with the mould roller-way 4 of outer mold cylinder 3, hydraulic stem 2 and mould roll stand assembling 1 support.
Mould rack 5 by that be vertically arranged at described outer mold cylinder 3 two ends and described outer mold cylinder 3 concentric, be provided with and described central shaft is installed assembles two columns of 7 through holes and form.
Described central shaft assembling 7 suit concentric prints assembly head 9.
Shown in Fig. 1, print in described axle center outside assembly head 9, concentric installation mold roller-way 4. Described mould roller-way 4 is located between described mould roll stand assembling 1 and described hydraulic stem 2, the annular that length is corresponding with the diagonal of the bar shaped structure of described outer mold cylinder 3 correspondent equal and diameter and described outer mold cylinder 3 cross section tetragon build and form; The outside that described bar shaped builds builds with described annular and is connected, and inner side is connected with described hydraulic stem 2; The number of described annular construction member is 3, is respectively arranged on two ends and middle part that described bar shaped builds.
Installation mold roll stand assembling 1: described mould roll stand assembling 1 is made up of the two mold roll stand be arrangeding in parallel; Often overlap mould roll stand post 1-1 and the described mould roll stand axle 1-2 that is that be horizontally placed on described mould roll stand post 1-1 and that be arranged with mould roll stand roller 1-3 and length and described outer mold cylinder 3 correspondent equal on it including being vertically arranged.
A kind of by from outer wall to the house unit of inwall order spray printing integrated molding, described unit includes daily life unit, galley unit, sanitary unit, lobby unit and/or balcony.
Described unit includes forming the hexahedral top of described unit, bottom surface and wall.
Described unit is provided with window frame and doorframe; The horizontal plane as body of wall perpendicular or parallel to horizontal direction in described unit be provided with conducting wire, socket, ventilation through hole or/and groove; And/or the through hole of pipeline or the vertical level being parallel to horizontal plane or socket it is provided with as the one side on ground.
Described unit inwall is provided with the groove for cutting off into entrance hall, kitchen and/or toilet and/or boss.
Described wall includes inwall, outer wall and intermediate layer.
The house unit prepared is as shown in Figure 2.
Embodiment 1
House unit is prepared in preparation one-shot forming
Step 1, prepare by longitudinally and/or laterally can rotating along mould of driving of driving device and framework mould that longitudinally and/or laterally size can regulate;
Step 2, prepares cartridge type keel shoe;
Step 3, prepares outer wall layer mortar:
Cement, quartz sand or river sand, waterproof sealing compound, reinforcing agent, soft agent and/or surface colourant are raw material, prepare face body layer mortar with known method;
Step 4, preparation intermediate layer mortar; Prepare with following raw material by known method:
Water, using Portland cement or fast hard sulpho-aluminous cement as bonding agent, quartz sand or river sand as aggregate, roll up yarn, alkali proof fiber felt and/or nylon anti-crack fiber using alkali proof fiber as fibrous material in case water curing agent, reinforcing agent, soft agent and/or antifreeze are for additive.
Step 5, prepares inner wall layer mortar:
With water, white cement, quartz sand or river sand, waterproof sealing compound, reinforcing agent, soft agent and/or surface colourant for raw material, prepare inner wall layer mortar with known method;
Step 6, prepares outer wall layer:
To the outer wall layer mortar that the outer mold wall of 0.1 rev/min of rotational speed is prepared with known high pressure spray India side normal direction mould mesohigh injection.
Step 7, prepares intermediate layer:
After inner wall layer mortar initial set before final set, to the outer layer high-pressure injection intermediate layer mortar of the mould or intermediate layer that are covered with intermediate layer mortar, and give maintenance.
Step 8, prepares inner wall layer:
After the mortar initial set of intermediate layer before final set, last high pressure spray printing inner face body layer mortar, and give maintenance.
Step 9, the demoulding:
After maintenance, mould is longitudinally and/or laterally adjusted die size along it so as to expand to take off mould, obtain integrated house unit.
Embodiment 2
Outer wall is prepared in one-shot forming the house unit making mao surface effect.
Except having interior exterior integrated spray printing and having, with preparation, the mortar making mao surface effect, additive method is same with embodiment 1.
Embodiment 3
One-body molded preparation have window frame house unit
Embodiment 4
One-body molded preparation have doorframe and window frame house unit, as it is shown on figure 3,
Except mould be have the mould of window frame and doorframe except, all the other with embodiment 1 with.
Embodiment 5
One-body molded preparation is the house unit arranging kitchen, toilet and/or entrance hall groove and/or boss
Except being, except mould, the mould arranging and cutting off into kitchen, toilet and/or entrance hall groove and/or boss, all the other are same with embodiment 1.
Embodiment 6
One-body molded preparation be conducting wire, socket, ventilation through hole or/and groove, and/or be provided with the through hole of pipeline or the vertical level being parallel to horizontal plane or the house unit of socket as the one side on ground
Except mould be conducting wire, socket, ventilation through hole or/and groove, and/or the one side as ground is provided with outside the mould of through hole of pipeline or the vertical level being parallel to horizontal plane, all the other with embodiment 1 with.
Embodiment 7
Except inner wall layer, outer wall layer and intermediate layer mix respectively by the magnetic powder 30 parts of mass parts, rare earth 25 parts, sodium carbonate 30 parts, potassium silicate 40 parts, 30 parts of tourmaline and QICAISHI 70 parts composition anionic additive 8 parts, 10 parts and 15 especially, all the other steps are same with above-described embodiment, made house unit adopts " JCT2040-2010 anion function indoor decoration material " standard, continuing negative aeroion induces measurement examination for 2 years, the house unit anion releasing of the present invention is 500~1200/s.cm3
Finally should be noted that: above example is only in order to illustrate that technical scheme is not intended to limit; the specific embodiment of the present invention still can be modified or equivalent replacement by those of ordinary skill in the field with reference to above-described embodiment; these are without departing from any amendment of spirit and scope of the invention or equivalent replace, within the claims of the present invention all awaited the reply in application.

Claims (6)

1. an integrated house unit, it is characterised in that described house unit is prepared from by the external mould being placed in described house unit outer wall, and described unit includes daily life unit, galley unit, sanitary unit, lobby unit and/or balcony.
2. house unit according to claim 1, it is characterised in that described unit includes forming the hexahedral top of described unit, bottom surface and wall.
3. house unit according to claim 1, it is characterised in that described unit is provided with window frame and doorframe; The horizontal plane as body of wall perpendicular or parallel to horizontal direction in described unit be provided with conducting wire, socket, ventilation through hole or/and groove; And/or the through hole of pipeline or the vertical level being parallel to horizontal plane or socket it is provided with as the one side on ground.
4. the house unit according to any one of claims 1 to 3, it is characterised in that described unit inwall is provided with the groove for cutting off into entrance hall, kitchen and/or toilet and/or boss.
5. house unit according to claim 2, it is characterised in that described wall includes inwall, outer wall and intermediate layer.
6. house unit according to claim 1, it is characterised in that described external mould is provided with the mould roller-way (4) that outer mold cylinder (3), hydraulic stem (2) and mould roll stand assembling (1) support; Mould rack 5 by being vertically arranged at described outer mold cylinder (3) two ends, with described outer mold cylinder (3) concentric, be provided with install described central shaft assembling (7) through hole two columns composition; Described central shaft assembling (7) suit concentric prints assembly head (9).
CN201610021917.9A 2016-01-13 2016-01-13 Integrally formed house unit Pending CN105672480A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201610021917.9A CN105672480A (en) 2016-01-13 2016-01-13 Integrally formed house unit
PCT/CN2016/092772 WO2017121103A1 (en) 2016-01-13 2016-08-01 Integrated housing unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610021917.9A CN105672480A (en) 2016-01-13 2016-01-13 Integrally formed house unit

Publications (1)

Publication Number Publication Date
CN105672480A true CN105672480A (en) 2016-06-15

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610021917.9A Pending CN105672480A (en) 2016-01-13 2016-01-13 Integrally formed house unit

Country Status (2)

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WO (1) WO2017121103A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017121102A1 (en) * 2016-01-13 2017-07-20 卓达新材料科技集团有限公司 Method of performing exterior-to-interior manufacturing to manufacture integrated housing unit and manufactured housing unit
WO2017121103A1 (en) * 2016-01-13 2017-07-20 卓达新材料科技集团有限公司 Integrated housing unit
WO2017121100A1 (en) * 2016-01-13 2017-07-20 卓达新材料科技集团有限公司 Method of performing interior-to-exterior manufacturing to manufacture integrated housing unit and manufactured housing unit

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5090884A (en) * 1990-04-02 1992-02-25 Beaman Samuel W Apparatus for manufacturing hollow concrete structures
CN203805328U (en) * 2014-05-09 2014-09-03 温州腾腾机电科技有限公司 Large three-dimensional (3D) printer
CN104234426A (en) * 2014-09-05 2014-12-24 苏运升 3D (Three-Dimensional) printing-based house manufacturing system and method
GB2525400A (en) * 2014-04-22 2015-10-28 Senake Atureliya Products and the apparatus for their manufacture and transportation

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105672480A (en) * 2016-01-13 2016-06-15 卓达新材料科技集团有限公司 Integrally formed house unit

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5090884A (en) * 1990-04-02 1992-02-25 Beaman Samuel W Apparatus for manufacturing hollow concrete structures
GB2525400A (en) * 2014-04-22 2015-10-28 Senake Atureliya Products and the apparatus for their manufacture and transportation
CN203805328U (en) * 2014-05-09 2014-09-03 温州腾腾机电科技有限公司 Large three-dimensional (3D) printer
CN104234426A (en) * 2014-09-05 2014-12-24 苏运升 3D (Three-Dimensional) printing-based house manufacturing system and method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017121102A1 (en) * 2016-01-13 2017-07-20 卓达新材料科技集团有限公司 Method of performing exterior-to-interior manufacturing to manufacture integrated housing unit and manufactured housing unit
WO2017121103A1 (en) * 2016-01-13 2017-07-20 卓达新材料科技集团有限公司 Integrated housing unit
WO2017121100A1 (en) * 2016-01-13 2017-07-20 卓达新材料科技集团有限公司 Method of performing interior-to-exterior manufacturing to manufacture integrated housing unit and manufactured housing unit

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