CN105563730A - Automatic capture and installation system and working method thereof - Google Patents
Automatic capture and installation system and working method thereof Download PDFInfo
- Publication number
- CN105563730A CN105563730A CN201610115954.6A CN201610115954A CN105563730A CN 105563730 A CN105563730 A CN 105563730A CN 201610115954 A CN201610115954 A CN 201610115954A CN 105563730 A CN105563730 A CN 105563730A
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- China
- Prior art keywords
- screen cloth
- plate
- screw
- location
- installation system
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
- B29C45/4225—Take-off members or carriers for the moulded articles, e.g. grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
- B29C2045/425—Single device for unloading moulded articles and loading inserts into the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76003—Measured parameter
- B29C2945/7613—Weight
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76344—Phase or stage of measurement
- B29C2945/76351—Feeding
- B29C2945/76357—Feeding inserts
Abstract
The invention relates to an automatic capture and installation system. The automatic capture and installation system is matched with a corresponding injection molding machine, and comprises a robot, a feeding mechanism, a taking mechanism, an assembly line and a guard bar; the position of the robot is converted on at least two stations; the feeding mechanism is matched with the robot and automatically weighs products to be installed; the taking mechanism is fixedly connected with the robot and used for capturing the products from or installing the products on the at least two stations; the assembly line is arranged between the feeding mechanism and the taking mechanism, and used for conveying the acceptable products to a next station; and the guard bar provides a safety work environment for the robot, the feeding mechanism and the taking mechanism. By means of the automatic capture and installation system, the labor force is effectively saved, the production cost is reduced, and the production safety factor is improved.
Description
Technical field
The present invention relates to a kind of automatic machine, particularly relate to a kind of automatic capturing installation system and method for work thereof.
Background technology
At present, the technological process of existing production safety air bag is: be embedded in injection mold by screw by hand, then artificial being put on electronic scale by screen cloth is weighed, again screen cloth is embedded in mould after weight is qualified, start injection machine simultaneously and carry out injection moulding production, after injection formed, personnel are manual takes out finished product, and put on electronic scale and carry out confirmation of weighing, weight is considered as qualified products in claimed range.Whole production process needs 3 people and operates simultaneously and carry out, and especially installs, captures link and just need a whole manpower.Present human cost raises gradually, increasing company has to because human cost reduces enterprise profit, and in the manpower production process coordinated with injection machine, safety for manpower can not effectively control, especially the temperature of injection machine inner mold is very high, is easy to be burned when artificial mounting screw and screen cloth.
Because above-mentioned defect, the design people, actively in addition research and innovation, to founding a kind of feed mechanism of new structure, make it have more value in industry.
Summary of the invention
For solving the problems of the technologies described above, the object of this invention is to provide a kind of automatic capturing, the system of installation and method thereof.
Automatic capturing installation system of the present invention, it coordinates with corresponding injection machine, and described automatic capturing installation system comprises:
Robot, for dislocation at least two stations;
Feed mechanism, coordinates with described robot, automatic Weighing product to be installed;
Material fetching mechanism, is fixedly connected with described robot, for capturing from least two stations or installing product;
Streamline, is arranged between described feed mechanism and material fetching mechanism, for qualified products are transported to next station; And
Guardrail, for described robot, feed mechanism and material fetching mechanism provide safe working environment;
Further, described material fetching mechanism comprises the flange connecting plate be fixedly connected with robot, be fixed on quick-change fixing plate on described flange connecting plate, the quick change movable plate be connected with described quick-change fixing plate and the manipulator be fixedly connected with described quick change movable plate, described manipulator comprises fixed head and clamp device, screw crawl erecting device and the screen cloth be disposed in parallel in successively on described fixed head captures erecting device;
Further, described clamp device comprises a pair intermediate plate and the corresponding armful tool cylinder connecting described intermediate plate that are arranged on described fixed head both sides, described in described armful of tool air cylinder driven, intermediate plate moves along the both sides of fixed head, and described intermediate plate is the rectangular tab of the anti-scratch product that excellent power glue material is made;
Further, described screw crawl erecting device comprises several jaws, the jaw cylinder be fixedly connected with described jaw, the charging ram being arranged on the pusher cylinder below described jaw and being fixedly connected on described pusher cylinder;
Further, screen cloth captures erecting device and comprises the screen cloth bearing plate being arranged on fixed head rectangle, be evenly distributed on the screen cloth folder of described screen cloth bearing plate both sides, be arranged on the positioning compression cover on described screen cloth bearing plate corner and be arranged under described screen cloth bearing plate in order to promote the compression cylinder of described screen cloth bearing plate movement;
Further, described feed mechanism comprises workbench, to be arranged on described workbench and to be positioned at the first slide rail, second slide rail of workbench both sides, and being arranged on the screen cloth location-plate on described first slide rail, the screw location-plate be arranged on described second slide rail, described screen cloth location-plate is fixedly connected with screw location-plate; Described feed mechanism also comprises and to be arranged on below described screen cloth location-plate and screw location-plate and slide unit cylinder between the first slide rail, the second slide rail, and screen cloth location-plate described in described slide unit air cylinder driven and screw location-plate slide on the first slide rail, the second slide rail;
Further, described screw location-plate is provided with several screw positioning bearing and is convenient to the screw positioning guide column of manipulator location;
Further, described screen cloth location-plate comprises rectangular blade, be arranged on the support cylinder be fixedly connected with below described push pedal and with described push pedal, be arranged on the push rod in described push pedal, be positioned at the rectangular web cloth bearing plate above described push rod, and being arranged on the guide pin bushing coordinated on described screen cloth bearing plate and with described push rod, described support cylinder acts on described push pedal, push rod, guide pin bushing and screen cloth bearing plate successively;
Further, described feed mechanism be also provided be positioned on workbench and with the electronic weigher of described screen cloth location-plate homonymy;
A kind of method of work for automatic capturing installation system:
Manually by screen cloth and screw placement on feed mechanism, feed mechanism automatic Weighing screen cloth;
Robot moves on feed mechanism station, and material fetching mechanism captures described screen cloth and screw;
Robot moves on injection machine station, and described material fetching mechanism captures the complete product of injection moulding, and screen cloth and screw is mounted on the mould in injection machine, injection machine injection moulding;
Robot moves on feed mechanism station, the feed mechanism automatic Weighing product that injection moulding is complete, and is placed on streamline by qualified products, and material fetching mechanism captures described screen cloth and screw simultaneously, and circulate above step.
By such scheme, the present invention at least has the following advantages:
Automatic capturing installation system of the present invention, realizes automatic weighing function by feed mechanism, realizes mechanical erection function, effectively saves manpower, reduce production cost by material fetching mechanism, improves production safety coefficient.
Above-mentioned explanation is only the general introduction of technical solution of the present invention, in order to better understand technological means of the present invention, and can be implemented according to the content of description, coordinates accompanying drawing to be described in detail as follows below with preferred embodiment of the present invention.
Accompanying drawing explanation
Fig. 1 is the overall diagram of automatic capturing installation system of the present invention;
Fig. 2 is the overall diagram of the feed mechanism of Fig. 1;
Fig. 3 is the enlarged drawing of the screen cloth location-plate of Fig. 2;
Fig. 4 is the enlarged drawing of the screw location-plate of Fig. 2;
Fig. 5 is the overall diagram of the material fetching mechanism of Fig. 1;
The enlarged drawing of the jaw of Fig. 5 during Fig. 6.
Detailed description of the invention
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples for illustration of the present invention, but are not used for limiting the scope of the invention.
Shown in Fig. 1-6, automatic capturing installation system (non-label) described in a preferred embodiment of the present invention, it coordinates with corresponding injection machine 10, described automatic capturing installation system comprises: for the robot 20 of dislocation at least two stations, coordinate with described robot 20 and the feed mechanism 30 of automatic Weighing product to be installed, be fixedly connected with described robot 20 and capture or install the material fetching mechanism 40 of product from least two stations, to be arranged between described feed mechanism 30 and material fetching mechanism 40 and qualified products to be transported to the streamline 50 of next station, and be described robot 20, feed mechanism 30 and material fetching mechanism 40 provide the guardrail 60 of safe working environment.
Described feed mechanism 30 coordinates with corresponding material fetching mechanism 40 and operates, comprise: workbench 31, to be arranged on described workbench 31 and to be positioned at the first slide rail 32, second slide rail 33 of workbench 31 both sides, and being arranged on the screen cloth location-plate 34 on described first slide rail 32, the screw location-plate 35 be arranged on described second slide rail 33, described screen cloth location-plate 34 is fixedly connected with screw location-plate 35.Described feed mechanism 30 also comprises and to be arranged on below described screen cloth location-plate 34 and screw location-plate 35 and slide unit cylinder 36 between the first slide rail 32, second slide rail 33, and described slide unit cylinder 36 drives described screen cloth location-plate 34 and screw location-plate 35 to slide on the first slide rail 32, second slide rail 33.Described slide unit cylinder 36 is positioned at the below of described screen cloth location-plate 34 and screw location-plate 35 junction, and is fixedly connected with described screw location-plate 35 to support screen cloth location-plate 34 and screw location-plate 35.
The width of described workbench 31 is slightly larger than the width sum of described screen cloth location-plate 34 and screw location-plate 35, and the length of described workbench 31 is slightly larger than the length of described first slide rail 32, second slide rail 33.In the present embodiment, product corresponding on workbench 31 is the corresponding part (not shown) of air bag, so the size of described screen cloth location-plate 34 and screw location-plate 35 is also size according to corresponding part and designs, certainly in other embodiments, the size of described screen cloth location-plate 34 and screw location-plate 35 can be determined according to different products, and then determine the size of described workbench 31.Described workbench 31 is also provided with pair of control device button 37, all cylinders on this controller buttons 37 console run, as: after pressing controller buttons 37, described slide unit cylinder 36 operates, and drives described screen cloth location-plate 34 and screw location-plate 35 to slide on the first slide rail 32, second slide rail 33.
Described workbench 31 is also provided with and the electronic weigher (non-label) of described screen cloth location-plate 34 homonymy and the limiting buffer device 38 of two ends in order to accurate moving-limiting distance being positioned at described workbench 31.Described limiting buffer device 38 is evenly distributed in the corner of workbench 31 and is positioned at the periphery of described screen cloth location-plate 34 and screw location-plate 35, for accurately limiting the range ability of described screen cloth location-plate 34 and screw location-plate 35.In the present embodiment, the product of weighing due to correspondence is screen cloth location-plate 34 and screen cloth (non-label), so in order to ensure precision, the precision of described electronic weigher is 5g.Final in the present embodiment what need to obtain is the weight of screen cloth, so the display data of electronic weigher to be deducted the weight of screen cloth location-plate 34 (weight immobilizes), is the weight of screen cloth.
Described first slide rail 32, second slide rail 33 position is corresponding, measure-alike, arrange respectively near pair of control device button 37, the maximum using space utilization rate of workbench 31.
Described screen cloth location-plate 34 matches with described first slide rail 32, it comprises rectangular blade 341, be arranged on the support cylinder 342 be fixedly connected with below described push pedal 341 and with described push pedal 341, be arranged on the push rod 343 in described push pedal 341, be positioned at the rectangular web cloth bearing plate 344 above described push rod 343, and being arranged on the guide pin bushing 345 coordinated on described screen cloth bearing plate 344 and with described push rod 343, described support cylinder 342 acts on described push pedal 341, push rod 343, guide pin bushing 345 and screen cloth bearing plate 344 successively.In the present embodiment, described screen cloth location-plate 34 also comprises a pair chute 346 slided that to match with described first slide rail 32, and described chute 346 is all arranged on the side of described screen cloth location-plate 34, and position is corresponding with described first slide rail 32.Described chute 346, in inverted U, is fastened on described first slide rail 32, makes described screen cloth location-plate 34 stable in sliding process, accurate.
In the present embodiment, described push rod 343 is evenly distributed in four corners of described push pedal 341, described guide pin bushing 345 is evenly distributed in four corners of described screen cloth bearing plate 344, the weight can disperseing described push pedal 341 and screen cloth bearing plate 344 self uniformly is so set, avoid occurring in upper and lower running the phenomenon that screen cloth bearing plate 344 tilts, and then avoid occurring the situation that described push rod 343 is staggeredly located with guide pin bushing 345.Described push rod 343 is slidably matched with guide pin bushing 345.
Described screen cloth bearing plate 344 is provided with the screen cloth inductor (not shown) whether induction screen cloth exists and the screen cloth positioning guide column 347 of locating described screen cloth.Described screen cloth is provided with the screen cloth locating hole (non-label) adapted with described screen cloth positioning guide column 347, screen cloth locating hole quantity is corresponding with described screen cloth positioning guide column 347, during artificial placement screen cloth, only need corresponding for screen cloth locating hole described screen cloth positioning guide column 347 to place.In the present embodiment, the quantity of the corresponding described screen cloth positioning guide column 347 of screen cloth locating hole is 4, i.e. even number, so be convenient to place screen cloth and position, certainly in other embodiments, also the quantity of corresponding for screen cloth locating hole described screen cloth positioning guide column 347 can be set to 3 or 5, i.e. odd number, so can carry out fool proof setting, namely distinguish the front, the reverse side that are placed product (the present embodiment middle finger screen cloth).
Described screw location-plate 35 comprises several screw positioning bearing 351, is convenient to the screw positioning guide column 352 of manipulator location and is positioned at a pair chute (non-label) corresponding with described second slide rail 33 below described screw location-plate 35.This is identical with the chute of aforementioned screen cloth location-plate 34 to chute, so do not repeat them here.Described screw positioning bearing 351 is provided with the receiving hole 353 adapted with screw (non-label), in order to place described screw; Position and the quantity of described screw positioning bearing 351 can be arranged according to corresponding product, in the present embodiment, production safety air bag (not shown) needs 8 screws, so the quantity of described screw positioning bearing 351 is also 8, its position is corresponding with the screw hole (not shown) on air bag.Described screw positioning bearing 351 is also connected with the screw inductor 354 whether induction screw exists.Described screw positioning guide column 352 matches with manipulator, for the crawl position of precision positioning machine tool hand, with the screw in Obtaining Accurate screw positioning bearing 351.
The operation principle of described feed mechanism 30 is as follows: first, and corresponding screw positioning bearing 351 and screen cloth positioning guide column 347 manually place described screw and screen cloth respectively; Further, manually press controller buttons 37 and operate to drive slide unit cylinder 36, thus promotion screen cloth location-plate 34 and screw location-plate 35 slide into desired location on the first slide rail 32, second slide rail 33; Further, support cylinder 342 to operate, drive push pedal 341, push rod 343 descending, now push rod 343 slowly slides and departs from guide pin bushing 345, screen cloth bearing plate 344 is slowly placed on electronic weigher, and simultaneously electronic weigher starts to weigh (weight of screen cloth bearing plate 344 and screen cloth and); Further, after having weighed, support cylinder 342 and operate, drive push pedal 341, push rod 343 up, now push rod 343 slowly slips into guide pin bushing 345, props up screen cloth bearing plate 344; Finally, manipulator enters, and crawl screw and screen cloth put down the product completed simultaneously.
Described material fetching mechanism 40 its be fixedly connected with corresponding robot 20, described material fetching mechanism 40 comprises the flange connecting plate 41 be fixedly connected with robot 20, be fixed on the quick-change fixing plate 42 on described flange connecting plate 41, the quick change movable plate 43 be connected with described quick-change fixing plate 42 and the manipulator 44 be fixedly connected with described quick change movable plate 43, described manipulator 44 comprises fixed head 441 and clamp device 442, screw crawl erecting device 443 and the screen cloth be disposed in parallel in successively on described fixed head 441 captures erecting device 444.
In the present embodiment, robot 20 can shift position automatically, be provided with the connecting portion (not shown) corresponding with flange connecting plate 41, because quick-change fixing plate 42 is fixedly connected with described flange connecting plate 41, described quick-change fixing plate 42 is connected with quick change movable plate 43, and described quick change movable plate 43 is fixedly connected with manipulator 44, thus when robot 20 drives connecting portion, drive flange connecting plate 41, quick-change fixing plate 42, quick change movable plate 43 and manipulator 44 successively, and then realize the function of Auto-mounting.
Described fixed head 441 is a main body; accept described clamp device 442, screw captures erecting device 443 and screen cloth captures erecting device 444; its one end is connected with quick change movable plate 43; when guaranteeing that robot 20 operates, the clamp device 442 of driving mechanical hand 44, screw can capture erecting device 443 and screen cloth and capture erecting device 444 and indirectly operate.
Described clamp device 442 comprises a pair intermediate plate 4421 and the corresponding armful tool cylinder 4422 connecting described intermediate plate 4421 that are arranged on described fixed head 441 both sides, and described armful of tool cylinder 4422 drives described intermediate plate 4421 to move along the both sides of fixed head 441.Described intermediate plate 4421 is the rectangular tab of the anti-scratch product that excellent power glue material is made.
Described screw captures erecting device 443 and comprises several jaws 4431, the jaw cylinder 4432 be fixedly connected with described jaw 4431, the charging ram (not shown) being arranged on the pusher cylinder (not shown) below described jaw 4431 and being fixedly connected on described pusher cylinder.In the present embodiment, production safety air bag (not shown) needs 8 screws, so the quantity of described jaw 4431, jaw cylinder 4432, pusher cylinder and charging ram is also 8, its position is corresponding with the screw hole (not shown) on air bag.Described jaw cylinder 4432 and pusher cylinder are provided with inductor (not shown), in order to respond to the distance of movement, avoid jaw 4431 and charging ram displacement too short or long.
A plate 4433 is provided with between described jaw cylinder 4432 and described jaw 4431, described connecting plate 4433 comprises the first linking arm 44331 and second linking arm 44332 symmetrically arranged with described first linking arm 44331, and described jaw cylinder 4432 controls the first linking arm 44331, second linking arm 44332 relative movement.Described jaw 4431 is between the first linking arm 44331 and the second linking arm 44332, it comprises the first jaw 44311 and second jaw 44312 symmetrically arranged with described first jaw 44311, described first jaw 44311 is fixedly connected with the first linking arm 44331, described second jaw 44312 is fixedly connected with the second linking arm 44332, thus make can indirectly drive described first jaw 44311 and the second jaw 44312 to move when jaw cylinder 4432 drives described first linking arm 44331 and the second linking arm 44332 to move, and then the screw (non-label) on automatic clamping feed mechanism 30 (not shown).
Described first jaw 44311 comprises the first noumenon (non-label) and is arranged on first groove (non-label) of described the first noumenon one end, described second jaw 44312 comprises the second body (non-label) and is arranged on second groove (non-label) of described second body one end, described first groove and the second groove specular are arranged, and are combined to form a receiving space 44313 to accommodate screw (non-label).
Described screw captures the location guide pin bushing 4434 that erecting device 443 also comprises accurate dog screw installation site.On described location guide pin bushing 44341 and injection machine 10 li of moulds, positioning guide column (not shown) matches, thus when guaranteeing that manipulator 44 advances, screw accurately enters in the semi-finished product of injection mo(u)lding in mould under the effect of charging ram.
Described screen cloth captures the screen cloth flat board 4441 that erecting device 444 comprises the rectangle be arranged on fixed head 441, be evenly distributed on screen cloth folder (not shown) of dull and stereotyped 4441 both sides of described screen cloth, be arranged on the positioning compression cover 4442 on dull and stereotyped 4441 corners of described screen cloth and be arranged on described screen cloth dull and stereotyped 4441 times in order to promote the compression cylinder (not shown) of described screen cloth flat board 4441 movement.Described compression cylinder is arranged on geometric center (being also the simultaneously center of gravity) place of described screen cloth flat board 4441, make described screen cloth flat board 4441 be pushed in process can uniform stressed, there is the phenomenon of inclination because of unbalance stress in unlikely screen cloth flat board 4441, and then avoids occurring the situation that screen cloth (mark) and injection moulding semi-finished product (not shown) are staggeredly located.Described compression cylinder is also provided with inductor (not shown), in order to respond to the distance of movement, avoids dull and stereotyped 4441 displacements of screen cloth too short or long.
In the present embodiment, the quantity of described screen cloth folder is 4, outside the corner being evenly distributed in described screen cloth flat board 4441, so arranging can screen cloth (not shown) accurately on gripping feed mechanism 30, avoid occurring the phenomenon that screen cloth is crooked in manipulator 44 running, and then avoid occurring in injection moulding process, the situation that screen cloth and injection moulding semi-finished product are staggeredly located, avoid producing defective products.
The quantity of described positioning compression cover 4442 is 4, also be evenly distributed on the corner of described screen cloth flat board 4441, its position is corresponding with the locating hole (not shown) on screen cloth, simultaneously corresponding with the positioning guide column (non-label) on injection mold again, guarantee that screen cloth is being imbedded in process, position there will not be deviation.Certainly in other embodiments, also the quantity of screen cloth locating hole, positioning compression cover 4442, positioning guide column can be set to 3 or 5, i.e. odd number, so can carry out fool proof setting, namely distinguishes the front, the reverse side that are placed product (the present embodiment middle finger screen cloth).
Whether described screen cloth captures erecting device 444 and also comprises the screen cloth inductor 4443 be arranged on described screen cloth flat board 4441, exist in order to respond to screen cloth, if exist, then manipulator 44 runs as usual, if do not exist, then machine reports an error, manipulator 44 break-off.
For a method of work for automatic capturing installation system of the present invention, comprise the following steps:
Manually by screen cloth and screw placement on feed mechanism 30, feed mechanism 30 automatic Weighing screen cloth;
Robot 20 moves on feed mechanism 30 station, and material fetching mechanism 40 captures described screen cloth and screw;
Robot 20 moves on injection machine 10 station, and described material fetching mechanism 40 captures the complete product of injection moulding, and is mounted on the mould in injection machine 10 by screen cloth and screw, injection machine 10 injection moulding;
Robot 20 moves on feed mechanism 30 station, the feed mechanism 30 automatic Weighing product that injection moulding is complete, and is placed on by qualified products on streamline 50, and material fetching mechanism 40 captures described screen cloth and screw simultaneously, and circulate above step.
Particularly, workflow of the present invention is divided into gripping, installation process, and each process all has 3 stations, and 3 stations are a complete circulation:
Automatic clamping process: first station, screw and screen cloth pick up by robot 20 from feed mechanism 30, concrete, jaw cylinder 4432 drives the first linking arm 44331 and the second linking arm 44332 slide outside both sides thus drive the first jaw 44311 to be separated with the second jaw 44312, now manipulator 44 and feed mechanism 30 position, the receiving space 44313 of jaw 4431 accurately accommodates screw, jaw cylinder 4432 drives the first linking arm 44331 and the second linking arm 44332 slide in both sides thus drive the first jaw 44311 and the second jaw 44312 to merge simultaneously, pinching screw, second station, while pinching screw, described positioning compression cover 4442 positions with feed mechanism 30, after having located, screen cloth folder running gripping screen cloth, 3rd station, embrace a tool cylinder 4422 and drive two intermediate plates 4421 to slip off to the both sides of fixed head 441, if now manipulator 44 exists finished product (not shown), then finished product falls into the streamline 50 of specifying.
Auto-mounting function: first station, embraces tool cylinder 4422 and positions with the mould in injection machine 10, drives two intermediate plates 4421 sliding in the both sides of fixed head 441, the product that gripping is shaping simultaneously; Second station, location guide pin bushing 44341 positions with mould, after having located, jaw cylinder 4432 drives the first linking arm 44331 and the second linking arm 44332 slide outside both sides thus drive the first jaw 44311 to be separated with the second jaw 44312, simultaneously, described pusher air cylinder driven charging ram promotes screw, is imbedded by screw in mould; 3rd station, while mould imbedded by screw, described positioning compression cover 4442 positions with mould, and after having located, compression cylinder drives screen cloth bearing plate 344 to move, thus is imbedded in mould by screen cloth.
Automatic capturing installation system of the present invention and method of work thereof, described screen cloth location-plate 34 and screw location-plate 35 is driven to slide on the first slide rail 32, second slide rail 33 by the slide unit cylinder 36 of feed mechanism 30, support cylinder 342 and drive described push pedal 341, push rod 343, guide pin bushing 345 and screen cloth bearing plate 344 uplink and downlink, make this feed mechanism 30 to realize automatic weighing function; The finished product completed by clamp device 442 gripping previous step, screw capture erecting device 443 capture screw and be arranged on semi-finished product and screen cloth capture erecting device 444 capture screen cloth and be arranged on semi-finished product, these three stations carry out successively, make this material fetching mechanism 40 can realize mechanical erection function, effectively save manpower, reduce production cost, improve production safety coefficient.
The above is only the preferred embodiment of the present invention; be not limited to the present invention; should be understood that; for those skilled in the art; under the prerequisite not departing from the technology of the present invention principle; can also make some improvement and modification, these improve and modification also should be considered as protection scope of the present invention.
Claims (10)
1. an automatic capturing installation system, it coordinates with corresponding injection machine, it is characterized in that: described automatic capturing installation system comprises:
Robot, for dislocation at least two stations;
Feed mechanism, coordinates with described robot, automatic Weighing product to be installed;
Material fetching mechanism, is fixedly connected with described robot, for capturing from least two stations or installing product;
Streamline, is arranged between described feed mechanism and material fetching mechanism, for qualified products are transported to next station; And
Guardrail, for described robot, feed mechanism and material fetching mechanism provide safe working environment.
2. the automatic capturing installation system according to claim, it is characterized in that: described material fetching mechanism comprises the flange connecting plate be fixedly connected with robot, be fixed on quick-change fixing plate on described flange connecting plate, the quick change movable plate be connected with described quick-change fixing plate and the manipulator be fixedly connected with described quick change movable plate, described manipulator comprises fixed head and clamp device, screw crawl erecting device and the screen cloth be disposed in parallel in successively on described fixed head captures erecting device.
3. the automatic capturing installation system according to claim, it is characterized in that: described clamp device comprises a pair intermediate plate and the corresponding armful tool cylinder connecting described intermediate plate that are arranged on described fixed head both sides, described in described armful of tool air cylinder driven, intermediate plate moves along the both sides of fixed head, and described intermediate plate is the rectangular tab of the anti-scratch product that excellent power glue material is made.
4. the automatic capturing installation system according to claim, it is characterized in that: described screw captures erecting device and comprises several jaws, the jaw cylinder be fixedly connected with described jaw, the charging ram being arranged on the pusher cylinder below described jaw and being fixedly connected on described pusher cylinder.
5. the automatic capturing installation system according to claim, it is characterized in that: screen cloth captures erecting device and comprises the screen cloth bearing plate being arranged on fixed head rectangle, be evenly distributed on the screen cloth folder of described screen cloth bearing plate both sides, be arranged on the positioning compression cover on described screen cloth bearing plate corner and be arranged under described screen cloth bearing plate in order to promote the compression cylinder of described screen cloth bearing plate movement.
6. the automatic capturing installation system according to claim, it is characterized in that: described feed mechanism comprises workbench, to be arranged on described workbench and to be positioned at the first slide rail, second slide rail of workbench both sides, and being arranged on the screen cloth location-plate on described first slide rail, the screw location-plate be arranged on described second slide rail, described screen cloth location-plate is fixedly connected with screw location-plate; Described feed mechanism also comprises and to be arranged on below described screen cloth location-plate and screw location-plate and slide unit cylinder between the first slide rail, the second slide rail, and screen cloth location-plate described in described slide unit air cylinder driven and screw location-plate slide on the first slide rail, the second slide rail.
7. automatic capturing installation system according to claim 6, is characterized in that: described screw location-plate is provided with several screw positioning bearing and is convenient to the screw positioning guide column of manipulator location.
8. automatic capturing installation system according to claim 7, it is characterized in that: described screen cloth location-plate comprises rectangular blade, be arranged on the support cylinder be fixedly connected with below described push pedal and with described push pedal, be arranged on the push rod in described push pedal, be positioned at the rectangular web cloth bearing plate above described push rod, and being arranged on the guide pin bushing coordinated on described screen cloth bearing plate and with described push rod, described support cylinder acts on described push pedal, push rod, guide pin bushing and screen cloth bearing plate successively.
9. the automatic capturing installation system according to claim, is characterized in that: described feed mechanism be also provided be positioned on workbench and with the electronic weigher of described screen cloth location-plate homonymy.
10. for a method of work for the automatic capturing installation system described in claim 1-9, it is characterized in that: described method of work comprises the following steps:
Manually by screen cloth and screw placement on feed mechanism, feed mechanism automatic Weighing screen cloth;
Robot moves on feed mechanism station, and material fetching mechanism captures described screen cloth and screw;
Robot moves on injection machine station, and described material fetching mechanism captures the complete product of injection moulding, and screen cloth and screw is mounted on the mould in injection machine, injection machine injection moulding;
Robot moves on feed mechanism station, the feed mechanism automatic Weighing product that injection moulding is complete, and is placed on streamline by qualified products, and material fetching mechanism captures described screen cloth and screw simultaneously, and circulate above step.
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| CN201610115954.6A CN105563730B (en) | 2016-03-02 | 2016-03-02 | Automatic crawl installation system and its working method |
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| CN201610115954.6A CN105563730B (en) | 2016-03-02 | 2016-03-02 | Automatic crawl installation system and its working method |
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| CN105563730A true CN105563730A (en) | 2016-05-11 |
| CN105563730B CN105563730B (en) | 2018-07-24 |
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| CN105773908A (en) * | 2016-05-19 | 2016-07-20 | 长春富维—江森自控汽车饰件系统有限公司 | PET soft fabric inlaying automatic system |
| CN106273382A (en) * | 2016-08-22 | 2017-01-04 | 歌尔股份有限公司 | Screen cloth correcting tool |
| CN106881819A (en) * | 2017-01-19 | 2017-06-23 | 昆山斯比得自动化设备有限公司 | The bumper Shooting Technique system integration |
| CN108162304A (en) * | 2018-02-09 | 2018-06-15 | 北京延锋北汽汽车内饰件有限公司 | A kind of fascia air bag screen cloth identification and automatic clamping and placing jig |
| CN110103393A (en) * | 2019-05-28 | 2019-08-09 | 苏州双荣橡塑有限公司 | A kind of pre-buried injection molding metal mesh feeding system of injection molding machine |
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| WO2021087797A1 (en) * | 2019-11-06 | 2021-05-14 | 苏州得奥自动化科技有限公司 | Horizontal machine inlaying equipment |
| CN113211714A (en) * | 2021-03-25 | 2021-08-06 | 宁波海迈克自动化科技有限公司 | Screen cloth feedway |
| CN114474618A (en) * | 2022-02-07 | 2022-05-13 | 成都宝利根创科电子有限公司 | Flexible glue product shedder |
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| CN113211714A (en) * | 2021-03-25 | 2021-08-06 | 宁波海迈克自动化科技有限公司 | Screen cloth feedway |
| CN114474618A (en) * | 2022-02-07 | 2022-05-13 | 成都宝利根创科电子有限公司 | Flexible glue product shedder |
| CN114474618B (en) * | 2022-02-07 | 2024-03-19 | 成都宝利根创科电子有限公司 | Soft rubber product demoulding device |
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