CN105563730B - Automatic crawl installation system and its working method - Google Patents
Automatic crawl installation system and its working method Download PDFInfo
- Publication number
- CN105563730B CN105563730B CN201610115954.6A CN201610115954A CN105563730B CN 105563730 B CN105563730 B CN 105563730B CN 201610115954 A CN201610115954 A CN 201610115954A CN 105563730 B CN105563730 B CN 105563730B
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- China
- Prior art keywords
- screen cloth
- plate
- screw
- feed mechanism
- robot
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
- B29C45/4225—Take-off members or carriers for the moulded articles, e.g. grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
- B29C2045/425—Single device for unloading moulded articles and loading inserts into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76003—Measured parameter
- B29C2945/7613—Weight
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76344—Phase or stage of measurement
- B29C2945/76351—Feeding
- B29C2945/76357—Feeding inserts
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Manipulator (AREA)
Abstract
The present invention relates to a kind of automatic crawl installation systems, coordinate with corresponding injection molding machine, the automatic crawl installation system includes：Robot, for converting position at least two stations；Feed mechanism coordinates, product to be installed of weighing automatically with the robot；Material fetching mechanism is fixedly connected with the robot, for product to be captured or installed from least two stations；Assembly line is arranged between the feed mechanism and material fetching mechanism, for qualified products to be transported to next station；And guardrail, safe working environment is provided for the robot, feed mechanism and material fetching mechanism.The automatic crawl installation system of the present invention, effectively saves manpower, reduces production cost, improve production safety coefficient.
Description
Technical field
The present invention relates to a kind of automatic machines, more particularly to a kind of automatic crawl installation system and its working method.
Background technology
Currently, the technological process of existing production safety air bag is：Screw is embedded in injection mold by hand, then people
Screen cloth is put and is weighed on electronic scale by work, screen cloth is embedded in mold again after weight qualification, while starting injection molding machine
Injection molding production is carried out, personnel by hand take out finished product after injection formed, put and carry out confirmation of weighing on electronic scale, weight is requiring
It is considered as qualified products in range.Entire production process needs 3 people while operating progress, especially installs, crawl link just needs
One entire manpower.Present human cost gradually rises, and more and more companies have to because human cost reduces enterprise's profit
Profit, and in the manpower production process coordinated with injection molding machine, it cannot effective control, especially injection molding machine for the safety of manpower
The temperature of interior mold is very high, and when manually installed screw and screen cloth is easy to be burned.
In view of the above shortcomings, the designer, is actively subject to research and innovation, to found a kind of new structural feeding
Mechanism makes it with more the utility value in industry.
Invention content
In order to solve the above technical problems, the object of the present invention is to provide the system and method for a kind of automatic crawl, installation.
The automatic crawl installation system of the present invention coordinates, the automatic crawl installation system packet with corresponding injection molding machine
It includes：
Robot, for converting position at least two stations；
Feed mechanism coordinates, product to be installed of weighing automatically with the robot；
Material fetching mechanism is fixedly connected with the robot, for product to be captured or installed from least two stations；
Assembly line is arranged between the feed mechanism and material fetching mechanism, for qualified products to be transported to next station；
And
Guardrail provides safe working environment for the robot, feed mechanism and material fetching mechanism；
Further, the material fetching mechanism includes the flange connecting plate being fixedly connected with robot, is fixed on the flange
Quick-change fixing plate on connecting plate, the quick change movable plate being connect with the quick-change fixing plate and with the quick change movable plate fix connect
The manipulator connect, clamp device, the screw that the manipulator includes fixed plate and is disposed in parallel in successively in the fixed plate
It captures mounting device and screen cloth captures mounting device；
Further, the clamp device include be arranged the fixed plate both sides a pair of of intermediate plate and be correspondingly connected with institute
That states intermediate plate embraces tool cylinder, and described armful of tool cylinder drives the intermediate plate to be moved along the both sides of fixed plate, and the intermediate plate is excellent power glue
The rectangular tab of anti-scratch product made of material；
Further, the screw crawl mounting device includes several clamping jaws, the clamping jaw being fixedly connected with the clamping jaw
Cylinder, the charging ram that the pusher cylinder below the clamping jaw is set and is fixedly connected in the pusher cylinder；
Further, screen cloth crawl mounting device includes the screen cloth bearing plate being arranged in fixed plate rectangle, is evenly distributed on
The screen cloth of screen cloth bearing plate both sides presss from both sides, and the positioning compression set being arranged on screen cloth bearing plate corner and setting are in institute
State the compression cylinder to push the screen cloth bearing plate to move under screen cloth bearing plate；
Further, the feed mechanism includes workbench, is arranged on the workbench and positioned at workbench both sides
First sliding rail, the second sliding rail, and be arranged on first sliding rail screen cloth positioning plate, be arranged on second sliding rail
Screw positioning plate, the screen cloth positioning plate are fixedly connected with screw positioning plate；The feed mechanism further includes being arranged in the net
Below cloth positioning plate and screw positioning plate and the slider cylinder between the first sliding rail, the second sliding rail, the slider cylinder are driven
It moves the screen cloth positioning plate and screw positioning plate slides on the first sliding rail, the second sliding rail；
Further, it is provided with several screw positioning bearings on the screw positioning plate and is positioned convenient for manipulator
Screw positioning guide column；
Further, the screen cloth positioning plate includes rectangular blade, is arranged below the push plate and solid with the push plate
Surely the push rod in the push plate is arranged in the support cylinder connected, the rectangular web cloth bearing plate being located above the push rod, and
The guide sleeve for being arranged on the screen cloth bearing plate and coordinating with the push rod, the support cylinder act on successively the push plate,
Push rod, guide sleeve and screen cloth bearing plate；
Further, the feed mechanism be additionally provided on workbench and with the electronics of the screen cloth positioning plate homonymy
Weighing apparatus；
A kind of working method for capturing installation system automatically：
Manually by screen cloth and screw placement on feed mechanism, feed mechanism is weighed screen cloth automatically；
Robot is moved on feed mechanism station, and material fetching mechanism captures the screen cloth and screw；
Robot is moved on injection molding machine station, and the material fetching mechanism captures the product being molded, and by screen cloth and spiral shell
In nail installation to the mold in injection molding machine, injection molding machine injection molding；
Robot is moved on feed mechanism station, and feed mechanism is weighed the product being molded automatically, and qualification is produced
Product are placed on assembly line, while material fetching mechanism captures the screen cloth and screw, and the above steps are repeated.
According to the above aspect of the present invention, the present invention has at least the following advantages：
The automatic crawl installation system of the present invention realizes automatic weighing function by feed mechanism, passes through material fetching mechanism reality
Existing mechanical erection function, effectively saves manpower, reduces production cost, improve production safety coefficient.
Above description is only the general introduction of technical solution of the present invention, in order to better understand the technical means of the present invention,
And can be implemented in accordance with the contents of the specification, below with presently preferred embodiments of the present invention and after coordinating attached drawing to be described in detail such as.
Description of the drawings
Fig. 1 is the overall diagram of automatic crawl installation system of the invention；
Fig. 2 is the overall diagram of the feed mechanism of Fig. 1；
Fig. 3 is the enlarged drawing of the screen cloth positioning plate of Fig. 2；
Fig. 4 is the enlarged drawing of the screw positioning plate of Fig. 2；
Fig. 5 is the overall diagram of the material fetching mechanism of Fig. 1；
Fig. 6 is the enlarged drawing of the clamping jaw of Fig. 5.
Specific implementation mode
With reference to the accompanying drawings and examples, the specific implementation mode of the present invention is described in further detail.Implement below
Example is not limited to the scope of the present invention for illustrating the present invention.
Referring to shown in Fig. 1-6, the automatic crawl installation system (not labeled) described in a preferred embodiment of the present invention is and right
The injection molding machine 10 answered coordinates, and the automatic crawl installation system includes：Machine for converting position at least two stations
People 20, and the feed mechanism 30 for merging product to be installed of weighing automatically is matched with the robot 20, fix and connect with the robot 20
The material fetching mechanism 40 for connecing and capture or install from least two stations product, is arranged in the feed mechanism 30 and material fetching mechanism 40
Between and qualified products are transported to the assembly line 50 of next station, and be the robot 20, feed mechanism 30 and feeding
Mechanism 40 provides the guardrail 60 of safe working environment.
The feed mechanism 30 coordinates with corresponding material fetching mechanism 40 to be operated, including：Workbench 31 is arranged in the work
The first sliding rail 32, the second sliding rail 33 on platform 31 and positioned at 31 both sides of workbench, and be arranged on first sliding rail 32
Screen cloth positioning plate 34, the screw positioning plate 35 being arranged on second sliding rail 33, the screen cloth positioning plate 34 are positioned with screw
Plate 35 is fixedly connected.The feed mechanism 30 further includes that simultaneously position is arranged below the screen cloth positioning plate 34 and screw positioning plate 35
Slider cylinder 36 between the first sliding rail 32, the second sliding rail 33, the slider cylinder 36 drive 34 He of screen cloth positioning plate
Screw positioning plate 35 slides on the first sliding rail 32, the second sliding rail 33.The slider cylinder 36 is located at the screen cloth positioning plate 34
With the lower section of 35 junction of screw positioning plate, and be fixedly connected with the screw positioning plate 35 to support screen cloth positioning plate 34 with
Screw positioning plate 35.
The width of the workbench 31 is slightly larger than the sum of the width of the screen cloth positioning plate 34 and screw positioning plate 35, described
Length of the length of workbench 31 slightly larger than first sliding rail 32, the second sliding rail 33.In the present embodiment, right on workbench 31
The product answered is the corresponding part (not shown) of air bag, so the size of the screen cloth positioning plate 34 and screw positioning plate 35
And designed according to the size of corresponding part, certainly in other embodiments, it can determine the screen cloth according to different products
The size of positioning plate 34 and screw positioning plate 35, and then determine the size of the workbench 31.It is also set up on the workbench 31
There is a pair of control device button 37, all cylinders operation on 37 console of controller buttons, such as：Press controller buttons 37
Afterwards, the slider cylinder 36 operates, and drives the screen cloth positioning plate 34 and screw positioning plate 35 in the first sliding rail 32, the second sliding rail
It is slided on 33.
Be additionally provided on the workbench 31 with the electronic weigher (not labeled) of 34 homonymy of screen cloth positioning plate and
Positioned at the both ends of the workbench 31 precisely limiting the limiting buffer device 38 of displacement distance.The limiting buffer device 38 is uniform
The corner for being distributed in workbench 31 and positioned at the screen cloth positioning plate 34 and screw positioning plate 35 periphery, for accurately limit
The range ability of the screen cloth positioning plate 34 and screw positioning plate 35.In the present embodiment, since the corresponding product weighed is net
Cloth positioning plate 34 and screen cloth (not labeled), so in order to ensure precision, the precision of the electronic weigher is 5g.In the present embodiment
What final needs obtained is the weight of screen cloth, so the display data of electronic weigher is subtracted screen cloth positioning plate 34, (weight is solid
It is fixed constant) weight, the as weight of screen cloth.
First sliding rail 32,33 position of the second sliding rail are corresponding, and size is identical, respectively close to a pair of control device button 37
Setting, has maximally utilized the space utilization rate of workbench 31.
The screen cloth positioning plate 34 is matched with first sliding rail 32 comprising rectangular blade 341, setting are pushed away described
The support cylinder 342 plate 341 lower section and be fixedly connected with the push plate 341, the push rod 343 being arranged in the push plate 341, position
Rectangular web cloth bearing plate 344 above the push rod 343, and be arranged on the screen cloth bearing plate 344 and pushed away with described
The guide sleeve 345 that bar 343 coordinates, the support cylinder 342 act on the push plate 341, push rod 343, guide sleeve 345 and screen cloth successively
Bearing plate 344.In the present embodiment, the screen cloth positioning plate 34 further includes a pair that sliding is matched with first sliding rail 32
Sliding slot 346, the sliding slot 346 are arranged at the side of the screen cloth positioning plate 34, and position is corresponding with first sliding rail 32.
The sliding slot 346 is inverted u-shaped, is fastened on first sliding rail 32 so that the screen cloth positioning plate 34 is steady in sliding process
It is fixed, accurate.
In the present embodiment, the push rod 343 is evenly distributed in four corners of the push plate 341, the guide sleeve 345
Four corners of the screen cloth bearing plate 344 are evenly distributed in, such setting can uniformly disperse the push plate 341 and net
The weight of itself of cloth bearing plate 344 avoids occurring the phenomenon that inclination of screen cloth bearing plate 344 in upper and lower operational process, and then keeps away
Exempt from the case where push rod 343 is staggeredly located with guide sleeve 345 occur.The push rod 343 is slidably matched with guide sleeve 345.
The screen cloth inductor (not shown) and positioning that induction screen cloth whether there is are provided on the screen cloth bearing plate 344
The screen cloth positioning guide column 347 of the screen cloth.It is fixed that the screen cloth being adapted with the screen cloth positioning guide column 347 is provided on the screen cloth
Position hole (not labeled), screen cloth positioning hole number is corresponding with the screen cloth positioning guide column 347, when manually placing screen cloth, it is only necessary to will
Screen cloth location hole corresponds to the screen cloth positioning guide column 347 and places.In the present embodiment, screen cloth location hole corresponds to the screen cloth
The quantity of positioning guide column 347 is 4, i.e. even number, so convenient for placing screen cloth and being positioned, certainly in other embodiment
In, the quantity that screen cloth location hole can also be corresponded to the screen cloth positioning guide column 347 is set as 3 or 5, i.e. odd number, so may be used
To carry out fool proof setting, that is, distinguish front, the reverse side for being placed product (the present embodiment middle finger screen cloth).
The screw positioning plate 35 includes several screw positioning bearings 351, is led convenient for the screw positioning of manipulator positioning
Column 352 and a pair of of sliding slot (not labeled) corresponding with second sliding rail 33 below the screw positioning plate 35.It should
It is identical as the sliding slot of aforementioned screen cloth positioning plate 34 to sliding slot, so details are not described herein.It is arranged in the screw positioning bearing 351
There is the receiving hole 353 being adapted with screw (not labeled), to place the screw；The position of the screw positioning bearing 351
It can be arranged according to corresponding product with quantity, in the present embodiment, production safety air bag 8 screws of needs (not shown), so
The quantity of the screw positioning bearing 351 is also 8, and position is corresponding with screw hole (not shown) on air bag.Institute
It states and is also associated with the screw inductor 354 that induction screw whether there is in screw positioning bearing 351.The screw positioning guide column
352 match with manipulator, the crawl position for being accurately positioned mechanical hand, accurately to obtain in screw positioning bearing 351
Screw.
The operation principle of the feed mechanism 30 is as follows：First, corresponding screw positioning bearing 351 and screen cloth positioning guide column
347 manually place the screw and screen cloth respectively；Further, controller buttons 37 are manually pressed to drive slider cylinder 36 to transport
Make, to push screen cloth positioning plate 34 and screw positioning plate 35 to slide into setting position on the first sliding rail 32, the second sliding rail 33；
Further, support cylinder 342 operates, driving push plate 341,343 downlink of push rod, and push rod 343, which slowly slides, at this time is detached from guide sleeve
345 so that screen cloth bearing plate 344 is slowly placed on electronic weigher, while electronic weigher starts (screen cloth bearing plate of weighing
344 and screen cloth weight and)；Further, after the completion of weighing, support cylinder 342 operates, in driving push plate 341, push rod 343
Row, push rod 343 slowly slips into guide sleeve 345 at this time, props up screen cloth bearing plate 344；Finally, manipulator enters, and captures screw
Put down finished product simultaneously with screen cloth.
It is fixedly connected the material fetching mechanism 40 with corresponding robot 20, and the material fetching mechanism 40 includes and robot 20
The flange connecting plate 41 being fixedly connected, the quick-change fixing plate 42 being fixed on the flange connecting plate 41, is fixed with the quick change
The quick change movable plate 43 that plate 42 connects and the manipulator 44 being fixedly connected with the quick change movable plate 43, the manipulator 44 wrap
Clamp device 442, the screw crawl mounting device 443 for including fixed plate 441 and being disposed in parallel in successively in the fixed plate 441
Mounting device 444 is captured with screen cloth.
In the present embodiment, robot 20 can automatically move position, be provided with company corresponding with flange connecting plate 41
Socket part (not shown), since quick-change fixing plate 42 is fixedly connected with the flange connecting plate 41, the quick-change fixing plate 42 with it is fast
The connection of movable plate 43 is changed, and the quick change movable plate 43 is fixedly connected with manipulator 44, to be drivingly connected when robot 20
When portion, flange connecting plate 41, quick-change fixing plate 42, quick change movable plate 43 and manipulator 44 are driven successively, and then realize automatic peace
The function of dress.
The fixed plate 441 is a main body, accepts the clamp device 442, screw crawl mounting device 443 and screen cloth and grabs
Mounting device 444, one end is taken to be connected with quick change movable plate 43, it is ensured that when robot 20 operates, the folder of manipulator 44 can be driven
Device 442, screw crawl mounting device 443 and screen cloth crawl mounting device 444 is taken to operate indirectly.
The clamp device 442 include be arranged 441 both sides of the fixed plate a pair of of intermediate plate 4421 and be correspondingly connected with
The intermediate plate 4421 embraces tool cylinder 4422, and described armful of tool cylinder 4422 drives the intermediate plate 4421 along the both sides of fixed plate 441
It is mobile.The intermediate plate 4421 is the rectangular tab of anti-scratch product made of excellent power glue material matter.
The screw crawl mounting device 443 includes several clamping jaws 4431, the folder being fixedly connected with the clamping jaw 4431
Pawl cylinder 4432, the pusher cylinder (not shown) being arranged below the clamping jaw 4431 and is fixedly connected on the pusher cylinder
On charging ram (not shown).In the present embodiment, 8 screws of production safety air bag needs (not shown), so the clamping jaw
4431, the quantity of clamping jaw cylinder 4432, pusher cylinder and charging ram is also 8, and the screw hole on position and air bag is (not
Diagram) it is corresponding.The clamping jaw cylinder 4432 and pusher cylinder are both provided with inductor (not shown), to incude it is mobile away from
From avoiding clamping jaw 4431 and charging ram displacement distance too short or long.
A connecting plate 4433 is provided between the clamping jaw cylinder 4432 and the clamping jaw 4431, the connecting plate 4433 wraps
Include the first linking arm 44331 and with first linking arm, 44331 symmetrically arranged second linking arm 44332, the clamping jaw gas
Cylinder 4432 controls the first linking arm 44331, the relative movement of the second linking arm 44332.The clamping jaw 4431 is located at the first linking arm
44331 and second between linking arm 44332 comprising the first clamping jaw 44311 and is symmetrical arranged with first clamping jaw 44311
The second clamping jaw 44312, first clamping jaw 44311 is fixedly connected with the first linking arm 44331, and second clamping jaw 44312 is solid
Surely the second linking arm 44332 is connected, so that when clamping jaw cylinder 4432 drives first linking arm 44331 to be connect with second
Arm 44332 can drive first clamping jaw, 44311 and second clamping jaw 44312 to move indirectly when moving, and then automatic clamping feeding
Screw (not labeled) in mechanism 30 (not shown).
First clamping jaw 44311 includes the first noumenon (not labeled) and is arranged the first of described the first noumenon one end
Groove (not labeled), second clamping jaw 44312 include the second ontology (not labeled) and are arranged in second ontology one end
The second groove (not labeled), first groove and the second groove mirror symmetry setting, combination formed a receiving space 44313
To accommodate screw (not labeled).
The screw crawl mounting device 443 further includes the positioning guide sleeve 4434 for being accurately positioned screw installation site.It is described
Positioning guide sleeve 44341 is matched with positioning guide column (not shown) on 10 inner mold of injection molding machine, so that it is guaranteed that when manipulator 44 advances,
Screw accurately enters in mold under the action of charging ram in the semi-finished product of injection molding.
The screen cloth crawl mounting device 444 includes the screen cloth tablet 4441 for the rectangle being arranged in fixed plate 441, uniformly
It is distributed in the screen cloth folder (not shown) of 4441 both sides of screen cloth tablet, the positioning on 4441 corner of screen cloth tablet is set
Clamping sleeve 4442 and compression cylinder to push the screen cloth tablet 4441 to move is set under the screen cloth tablet 4441
(not shown).The compression cylinder is arranged at the geometric center (while being also center of gravity) of the screen cloth tablet 4441 so that institute
State screen cloth tablet 4441 in by pushing course can with uniform stressed, will not screen cloth tablet 4441 because unbalance stress occur it is inclined
Phenomenon, and then avoid the occurrence of the case where screen cloth (not marking) is staggeredly located with injection molding semi-finished product (not shown).The compression cylinder
On be additionally provided with inductor (not shown), to incude mobile distance, avoid 4441 displacement distance of screen cloth tablet too short or mistake
It is long.
In the present embodiment, the quantity of the screen cloth folder is 4, is evenly distributed in the corner of the screen cloth tablet 4441
Outside is arranged such the screen cloth (not shown) that can accurately grip on feed mechanism 30, avoids in 44 operational process of manipulator
It is middle the crooked phenomenon of screen cloth occur, and then avoid the occurrence of in injection moulding process, it the case where screen cloth is staggeredly located with injection molding semi-finished product, keeps away
Exempt to generate defective products.
The quantity of the positioning compression set 4442 is 4, is also evenly distributed on the corner of the screen cloth tablet 4441,
Its position is corresponding with location hole (not shown) on screen cloth, while again opposite with the positioning guide column (not labeled) on injection mold
It answers, it is ensured that for screen cloth during embedment, position is not in deviation.Certainly in other embodiments, can also by screen cloth location hole,
The quantity that positioning compression covers 4442, positioning guide column is set as 3 or 5, i.e. odd number, can so carry out fool proof setting, i.e. area
Divide front, the reverse side for being placed product (the present embodiment middle finger screen cloth).
The screen cloth crawl mounting device 444 further includes the screen cloth inductor being arranged on the screen cloth tablet 4441
4443, it whether there is to incude screen cloth, and if it exists, then manipulator 44 is run as usual, if being not present, machine reports an error, machinery
44 break-off of hand.
A kind of working method for the automatic crawl installation system of the present invention includes the following steps：
Manually by screen cloth and screw placement on feed mechanism 30, feed mechanism 30 is weighed screen cloth automatically；
Robot 20 is moved on 30 station of feed mechanism, and material fetching mechanism 40 captures the screen cloth and screw；
Robot 20 is moved on 10 station of injection molding machine, and the material fetching mechanism 40 captures the product that has been molded, and by net
Cloth is installed with screw to the mold in injection molding machine 10, and injection molding machine 10 is molded；
Robot 20 is moved on 30 station of feed mechanism, the automatic product being molded of weighing of feed mechanism 30, and will
Qualified products are placed on assembly line 50, while material fetching mechanism 40 captures the screen cloth and screw, and the above steps are repeated.
Specifically, workflow of the present invention is divided into gripping, installation process, and each process has 3 stations, and 3 stations
For a complete cycle：
Automatic clamping process：First station, robot 20 pick up screw and screen cloth from feed mechanism 30, specifically
, clamping jaw cylinder 4432 drives the first linking arm 44331 and the second linking arm 44332 sliding to drive the first clamping jaw to outside both sides
44311 detach with the second clamping jaw 44312, and manipulator 44 is positioned with feed mechanism 30 at this time, the receiving space of clamping jaw 4431
44313 accurate receiving screws, while clamping jaw cylinder 4432 drives the first linking arm 44331 and the second linking arm 44332 to both sides
Interior cunning is to drive the first clamping jaw 44311 to merge with the second clamping jaw 44312, pinching screw；Second station, pinching screw it is same
When, the positioning compression set 4442 is positioned with feed mechanism 30, after the completion of positioning, screen cloth folder running gripping screen cloth；Third
A station embraces tool cylinder 4422 and two intermediate plates 4421 is driven to be sliped off to the both sides of fixed plate 441, if existing on manipulator 44 at this time
Finished product (not shown), then finished product fall into specified assembly line 50.
Automatic installation function：First station is embraced tool cylinder 4422 and is positioned with the mold in injection molding machine 10, driven simultaneously
It is sliding into the both sides of fixed plate 441 to move two intermediate plates 4421, grips molding product；Second station, positioning guide sleeve 44341
Positioned with mold, after the completion of positioning, clamping jaw cylinder 4432 drive the first linking arm 44331 and the second linking arm 44332 to
It is sliding to drive the first clamping jaw 44311 to be detached with the second clamping jaw 44312 outside both sides, meanwhile, the pusher cylinder drives charging ram
Screw is pushed, screw is embedded in mold；3rd station, while screw is embedded to mold, the positioning compression set 4442 and mould
Tool is positioned, and after the completion of positioning, compression cylinder drives screen cloth bearing plate 344 to move, to which screen cloth to be embedded in mold.
The automatic crawl installation system and its working method of the present invention drives institute by the slider cylinder 36 of feed mechanism 30
It states screen cloth positioning plate 34 and screw positioning plate 35 to slide on the first sliding rail 32, the second sliding rail 33, support cylinder 342 drives described
Push plate 341,344 uplink and downlink of push rod 343, guide sleeve 345 and screen cloth bearing plate so that the feed mechanism 30 may be implemented to claim automatically
Weight function；The finished product of previous step completion is gripped by clamp device 442, screw captures the crawl screw of mounting device 443 and will
It is mounted on semi-finished product and screen cloth crawl mounting device 444 captures screen cloth and is installed on semi-finished product, these three stations
It carrying out successively so that mechanical erection function may be implemented in the material fetching mechanism 40, effectively saves manpower, reduces production cost,
Improve production safety coefficient.
The above is only a preferred embodiment of the present invention, it is not intended to restrict the invention, it is noted that for this skill
For the those of ordinary skill in art field, without departing from the technical principles of the invention, can also make it is several improvement and
Modification, these improvements and modifications also should be regarded as protection scope of the present invention.
Claims (7)
1. a kind of automatic crawl installation system, coordinates with corresponding injection molding machine, it is characterised in that：The automatic crawl installation system
System includes：
Robot, for converting position at least two stations；
Feed mechanism coordinates, product to be installed of weighing automatically with the robot；
Material fetching mechanism is fixedly connected with the robot, for product to be captured or installed from least two stations；
Assembly line is arranged between the feed mechanism and material fetching mechanism, for qualified products to be transported to next station；And
Guardrail, provides safe working environment for the robot, feed mechanism and material fetching mechanism, and the material fetching mechanism includes and machine
The flange connecting plate that people is fixedly connected is fixed on quick-change fixing plate on the flange connecting plate, is connect with the quick-change fixing plate
Quick change movable plate and the manipulator that is fixedly connected with the quick change movable plate, the manipulator include fixed plate and successively
Clamp device, screw crawl mounting device and the screen cloth crawl mounting device being disposed in parallel in the fixed plate, the gripping
Device include be arranged the fixed plate both sides a pair of of intermediate plate and be correspondingly connected with the intermediate plate embrace tool cylinder, described armful tool
Cylinder drives the intermediate plate to be moved along the both sides of fixed plate, and the intermediate plate is the rectangle of anti-scratch product made of excellent power glue material matter
Thin slice, the screw crawl mounting device includes several clamping jaws, and the clamping jaw cylinder being fixedly connected with the clamping jaw is arranged in institute
The charging ram stated the pusher cylinder below clamping jaw and be fixedly connected in the pusher cylinder.
2. automatic crawl installation system according to claim 1, it is characterised in that：It includes setting that screen cloth, which captures mounting device,
In the screen cloth bearing plate of fixed plate rectangle, it is evenly distributed on the screen cloth folder of screen cloth bearing plate both sides, is arranged in the screen cloth
Positioning compression set and setting on bearing plate corner push the screen cloth bearing plate to move under the screen cloth bearing plate
Compression cylinder.
3. automatic crawl installation system according to claim 2, it is characterised in that：The feed mechanism includes workbench,
It is arranged on the workbench and is located at the first sliding rail, the second sliding rail of workbench both sides, and is arranged in first sliding rail
On screen cloth positioning plate, the screw positioning plate that is arranged on second sliding rail, the screen cloth positioning plate is solid with screw positioning plate
Fixed connection；The feed mechanism further include be arranged below the screen cloth positioning plate and screw positioning plate and positioned at the first sliding rail,
Slider cylinder between second sliding rail, the slider cylinder drive the screen cloth positioning plate and screw positioning plate the first sliding rail,
It is slided on second sliding rail.
4. automatic crawl installation system according to claim 3, it is characterised in that：If being provided on the screw positioning plate
Dry screw positioning bearing and the screw positioning guide column convenient for manipulator positioning.
5. automatic crawl installation system according to claim 4, it is characterised in that：The screen cloth positioning plate includes that rectangle pushes away
The push rod in the push plate, position is arranged in plate, the support cylinder for being arranged below the push plate and being fixedly connected with the push plate
Rectangular web cloth bearing plate above the push rod, and be arranged on the screen cloth bearing plate and led with what the push rod coordinated
Set, the support cylinder act on the push plate, push rod, guide sleeve and screen cloth bearing plate successively.
6. automatic crawl installation system according to claim 5, it is characterised in that：The feed mechanism, which is additionally provided with, to be located at
On workbench and with the electronic weigher of the screen cloth positioning plate homonymy.
7. a kind of working method for the automatic crawl installation system described in claim 1-6 any one, it is characterised in that：
The working method includes the following steps：
Manually by screen cloth and screw placement on feed mechanism, feed mechanism is weighed screen cloth automatically；
Robot is moved on feed mechanism station, and material fetching mechanism captures the screen cloth and screw；
Robot is moved on injection molding machine station, and the material fetching mechanism captures the product being molded, and screen cloth and screw are pacified
It is filled on the mold in injection molding machine, injection molding machine injection molding；
Robot is moved on feed mechanism station, and feed mechanism is weighed the product being molded automatically, and qualified products are put
It sets on assembly line, while material fetching mechanism captures the screen cloth and screw, the above steps are repeated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610115954.6A CN105563730B (en) | 2016-03-02 | 2016-03-02 | Automatic crawl installation system and its working method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610115954.6A CN105563730B (en) | 2016-03-02 | 2016-03-02 | Automatic crawl installation system and its working method |
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| Publication Number | Publication Date |
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| CN105563730A CN105563730A (en) | 2016-05-11 |
| CN105563730B true CN105563730B (en) | 2018-07-24 |
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| CN201610115954.6A Active CN105563730B (en) | 2016-03-02 | 2016-03-02 | Automatic crawl installation system and its working method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105773908B (en) * | 2016-05-19 | 2018-05-08 | 长春富维—江森自控汽车饰件系统有限公司 | PET soft fabrics inlay automated system |
| CN106273382B (en) * | 2016-08-22 | 2018-09-18 | 歌尔股份有限公司 | Screen cloth correcting tool |
| CN106881819B (en) * | 2017-01-19 | 2019-05-17 | 昆山斯比得自动化设备有限公司 | The bumper Shooting Technique system integration |
| CN108162304A (en) * | 2018-02-09 | 2018-06-15 | 北京延锋北汽汽车内饰件有限公司 | A kind of fascia air bag screen cloth identification and automatic clamping and placing jig |
| CN110103393A (en) * | 2019-05-28 | 2019-08-09 | 苏州双荣橡塑有限公司 | A kind of pre-buried injection molding metal mesh feeding system of injection molding machine |
| WO2021087797A1 (en) * | 2019-11-06 | 2021-05-14 | 苏州得奥自动化科技有限公司 | Horizontal machine inlaying equipment |
| CN112318086A (en) * | 2020-11-25 | 2021-02-05 | 上汽通用五菱汽车股份有限公司 | Plug falling transfer device |
| CN113211714B (en) * | 2021-03-25 | 2023-03-24 | 宁波海天智联科技有限公司 | Screen cloth feedway |
| CN114474618B (en) * | 2022-02-07 | 2024-03-19 | 成都宝利根创科电子有限公司 | Soft rubber product demoulding device |
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| CN104552763B (en) * | 2014-12-05 | 2017-04-12 | 深圳雷柏科技股份有限公司 | Feeding mechanism and loading and unloading system using robot |
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| CN105563730A (en) | 2016-05-11 |
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