CN105553197B - Rotor core magnetic steel mounting device and installation method - Google Patents
Rotor core magnetic steel mounting device and installation method Download PDFInfo
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- CN105553197B CN105553197B CN201610024594.9A CN201610024594A CN105553197B CN 105553197 B CN105553197 B CN 105553197B CN 201610024594 A CN201610024594 A CN 201610024594A CN 105553197 B CN105553197 B CN 105553197B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
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- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
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Abstract
The invention discloses a kind of rotor core magnetic steel mounting device and installation method, it is intended to solves that rotor core alinco assembled precision is low, and assembling speed is slow, assembling process easily occurs damaging the potential safety hazard of worker, the deficiency of the low phenomenon of qualification rate easily occurs.The invention includes mounting seat, the support being connected in mounting seat, conveying has basetray and rotor pallet on rotor assembly line, rotor pallet may be rotatably mounted on basetray, basetray is provided with some spacing holes, rotor pallet lower surface is provided with some positioning holes, magnetic links conveying mechanism and magnetic links pressing mechanism are connected with support, magnetic links pressing mechanism is arranged on the surface of rotor pallet, support side be connected with can oscilaltion pushing frame, indexing motor is installed in pushing frame, index dial is connected on indexing motor output shaft, index dial is provided with the rotation mandrel of several adaptations corresponding with positioning hole, pushing frame is provided with the locating dowel of several adaptations corresponding with spacing hole.
Description
Technical field
The present invention relates to a kind of rotor magnetic steel erecting device, more specifically, it relates to a kind of efficient rotor core magnetic
Steel erecting device and installation method.
Background technology
Magnet steel is one of parts main on rotor, and in rotor assembling process, the assembling of magnet steel is it
In one of important process, for currently used method by manually being assembled, assembly precision is low, and assembling speed is slow, dress
Easily occur damaging the potential safety hazard of worker with process, and manual assembly many times leans on experience and qualification, and some are new
Easily there is the low phenomenon of qualification rate during assembling in hand.
Chinese patent notification number CN102790453B, a kind of annular magnetic steel erecting device is disclosed, including hot jacket is in motor
Circular end plate, positioning a set of cups on axle, cover and are provided with several axially position grooves on wall of cup, a set of cups is mounted in by bottom shaft hole sleeve
On motor shaft, bottom is fixed by screw and end plate, and the erecting device also includes the second annular magnetic steel fixed cover, using fixed spiral shell
Second annular magnetic steel is fixed in fixed cover by tightening latch;Also include magnet steel installation pressing plate and two pull bars, when the second annular magnetic steel
It is enclosed on motor shaft, pressing plate is enclosed on motor shaft to offset with the second annular magnetic steel, by the pull bars of motor shaft both sides by first,
Second ring magnet steel tenses.The annular magnetic steel erecting device is simple in construction, and manufacturing cost is low, simple, convenient, strong applicability,
It can effectively solve the problem that the problem of magnet steel is not easy to install and magnetic polarity is not easy to align.But it is not particularly suited for our company's production
The installation of motor upper rotor part iron core magnet steel, and experience and qualification of the assembling of rotor core dependent on worker, Hen Duoshi
Wait in assembling process and the problem of qualification rate is low easily occur.
The content of the invention
Instant invention overcomes rotor core alinco assembled precision is low, assembling speed is slow, and work of damaging easily occurs in assembling process
The potential safety hazard of people, and many times assemble and depend on experience and qualification, some new hands are easy during assembling
There is the deficiency of the low phenomenon of qualification rate, there is provided a kind of rotor core magnetic steel mounting device and installation method, rotor core magnetic
Steel assembly precision is high, and assembling speed is fast, and assembling process automatically completes, and is not in the potential safety hazard of worker of damaging, and not
Dependent on the experience and qualification of worker, the qualification rate of assembling process is ensure that, ensure that the quality of product.
In order to solve the above-mentioned technical problem, the present invention uses following technical scheme:A kind of rotor core magnetic steel mounting device,
Including the mounting seat being connected on rotor assembly line, the support being connected in mounting seat, on rotor assembly line, conveying, which has, is used to fill
The basetray and rotor pallet of dispensing rotor, rotor pallet may be rotatably mounted on basetray, and basetray is provided with some
Spacing hole, rotor pallet lower surface are provided with some positioning holes, and magnetic links conveying mechanism and magnetic links press-in are connected with support
Mechanism, magnetic links pressing mechanism are arranged on the surface of rotor pallet, support side be connected with can oscilaltion pushing frame, push away
Indexing motor is installed in moving frame, index dial is connected on indexing motor output shaft, index dial is provided with several and positioning hole pair
The rotation mandrel that should be adapted to, pushing frame are provided with the locating dowel of several adaptations corresponding with spacing hole.
When magnetic links are installed in rotor core, carry out as follows:The first step, pushing frame are raised above, in pushing frame
Locating dowel be plugged into spacing hole and realize to spacing on basetray, the rotation mandrel on index dial is plugged into positioning hole
The positioning to rotor pallet is realized, some magnetic links are then loaded into magnetic links conveying mechanism;Second step, magnetic links conveying mechanism
Magnetic links are transported to the underface of support upper magnetic steel piece pressing mechanism;3rd step, magnetic links pressing mechanism work, by its just under
The magnetic links of side are pressed into rotor core, then magnetic links pressing mechanism return;4th step, indexing motor work, passes through indexing
Disk and rotation mandrel's rotor driven pallet rotate, and are pressed position so as to which rotor core is turned into next magnetic links;5th step,
Repeat second step to act several times to the 4th step, until all magnetic links all complete by press fitting on rotor core.Magnetic links it is whole
Individual installation process automatically completes, and assembly precision is high, and assembling speed is fast, is not in the potential safety hazard of worker of damaging, and not
Dependent on the experience and qualification of worker, the qualification rate of assembling process is ensure that, ensure that the quality of product.
Preferably, magnetic links conveying mechanism includes magnet steel sequence passage, magnetic sheet locking head, magnet steel sequence Channel front end connects
It is connected on support, magnetic sheet locking head is arranged on magnet steel sequence passage, in magnet steel sequence passage between magnetic sheet locking head and support
Provided with some magnetic links, magnetic sheet locking head is connected on magnetic links.Magnetic links are placed in magnet steel sequence passage, are locked by magnetic sheet
Tight head compresses magnetic links, is easy to press fitting of the magnetic links pressing mechanism to magnetic links.
Preferably, magnet steel sorts, passage is parallel to be provided with two, and the chute of two magnet steel sequence passage is communicated with support,
One end of support upper hopper chute is provided with push piston cylinder, and push piston cylinder expansion link front end is connected with for promoting pushing away for magnetic links
Plate, push pedal are movably arranged in chute, and the magnet steel sequence channel end of another end position of chute is provided with locating piece, and locating piece is set
Below magnetic links pressing mechanism, the both sides of magnet steel sequence passage bottom locating piece are equipped with magnetic links slot.Two magnetic are set
Steel sequence passage, synchronous to be pressed two pieces of magnetic links, the magnetic links of one of magnet steel sequence channel end are disposed therein one
Magnetic links slot position, the magnetic links that another magnet steel sorts in passage are by being connected to the push pedal pushed on piston cylinder expansion link
Another magnetic links slot position is pushed to, then magnetic links are pressed into rotor core by magnetic links pressing mechanism.It is this
Structure setting improves the efficiency of assembling and assembly precision of magnetic links.
Preferably, rack upper surface upper hopper chute end positions are respectively equipped with the escape groove connected with chute, safeguard groove, keep away
Groove is allowed to safeguard that groove is provided with flexure strip close to chute edge, safeguards that groove leans on away from push piston cylinder, escape groove close to push piston cylinder
Nearly chute edge is provided with spacer.The flexure strip for avoiding groove edge plays certain elastic reaction to magnetic links, magnetic links is existed
Accurate positioning is reliable before being promoted by push pedal, after magnetic links are pushed to magnetic links slot by push pedal, magnetic links side and spacer
Fitting positioning, ensure the positioning precision during magnetic links press fitting.
Preferably, magnetic sheet locking head includes locking base, two locking jaws being connected on locking base, locking jaw lower end
It is arranged in magnet steel sequence passage, is provided between locking jaw and magnetic links and abuts bar, magnetic sheet locking head is connected to by abutting bar
On magnetic links.Locking jaw is abutted by abutting bar to magnetic links, ensures that the magnetic links of front end can be placed at accurately
Position, so as to follow-up press fitting.
Preferably, magnetic links pressing mechanism includes press-in piston cylinder, press-in base, slotting tool, press-in base is connected to pressure
Enter on piston cylinder expansion link, slotting tool is fixedly connected on press-in base.It is pressed into piston cylinder working and drives press-in base elevating movement,
So as to realize that slotting tool elevating movement is pressed to magnetic links, press fitting is steady reliable.
Preferably, being connected with guide pad on support, guide pad is provided with and the guide groove of slotting tool adaptation, slotting tool activity are inserted
It is connected in guide groove.Elevating movement of the guide pad to slotting tool serves guiding and positioning action well, and it is inclined to prevent that slotting tool from occurring
Move and magnetic links can not be accurately pressed.
Preferably, slotting tool upper end, which is provided with, abuts post, abut and buffer spring is socketed with post, be connected with press-in base slow
Red seat.Abut post upper end to be actively socketed on buffing pad, abut post lower end and be connected on press-in base.Slotting tool enters to magnetic links
Buffer spring serves cushioning effect to slotting tool during row press fitting, prevents slotting tool from damaging magnetic links by pressure.
Preferably, side face is provided with lifting motor, guide plate, lifting motor output shaft connection wire rod, pushing frame
On the swivel nut being adapted to screw mandrel is installed, guide plate is provided with guide rail, and pushing frame is provided with guide block, and guide block is provided with and guide rail is fitted
The guide groove matched somebody with somebody, guide rail slidable connection is in guide groove.Lifting motor work drive screw mandrel rotate, screw mandrel is rotated in swivel nut so that
Band movable snail sleeve elevating movement, with swivel nut be fixedly connected on pushing frame follow swivel nut together with elevating movement.Pass through guide block and guide rail
Coordinate, ensure that the stationarity and reliability of pushing frame lifting.
A kind of installation method of rotor core magnet steel, the first step, pushing frame are raised above, the locating dowel grafting in pushing frame
Realized into spacing hole to spacing on basetray, the rotation mandrel on index dial is plugged into positioning hole and realized to rotor support
The positioning of disk, some magnetic links are then loaded into magnetic links conveying mechanism;Second step, magnetic links conveying mechanism convey magnetic links
To the underface of support upper magnetic steel piece pressing mechanism;3rd step, magnetic links pressing mechanism work, by the magnetic links pressure immediately below it
Enter in rotor core, then magnetic links pressing mechanism return;4th step, indexing motor work, passes through index dial and rotation mandrel
Rotor driven pallet rotates, and is pressed position so as to which rotor core is turned into next magnetic links;5th step, repeat second step and arrive
4th step acts several times, until all magnetic links all complete by press fitting on rotor core.Rotor core alinco assembled precision is high,
Assembling speed is fast, and assembling process automatically completes, and is not in the potential safety hazard of worker of damaging, and independent of the warp of worker
Test and qualification, ensure that the qualification rate of assembling process, ensure that the quality of product.
Compared with prior art, the beneficial effects of the invention are as follows:The whole installation process of magnetic links automatically completes, assembling
Precision is high, and assembling speed is fast, is not in the damage potential safety hazard of worker, and the experience independent of worker and skilled journey
Degree, ensure that the qualification rate of assembling process, ensure that the quality of product.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the present invention;
Fig. 2 is the partial structural diagram of the present invention;
Fig. 3 is the partial enlarged drawing of the present invention;
In figure:1st, rotor assembly line, 2, mounting seat, 3, support, 4, basetray, 5, rotor pallet, 6, pushing frame, 7, point
Spend motor, 8, index dial, 9, rotation mandrel, 10, locating dowel, 11, magnet steel sequence passage, 12, magnetic sheet locking head, 13, magnetic links,
14th, chute, 15, push piston cylinder, 16, push pedal, 17, locating piece, 18, magnetic links slot, 19, escape groove, 20, safeguard groove, 21,
Flexure strip, 22, spacer, 23, locking base, 24, locking jaw, 25, abut bar, 26, press-in piston cylinder, 27, press-in base,
28th, slotting tool, 29, guide pad, 30, guide groove, 31, abut post, 32, buffer spring, 33, buffing pad, 34, support base, 35, be oriented to
Set, 36, lead, 37, lifting motor, 38, guide plate, 39, screw mandrel, 40, swivel nut, 41, guide rail, 42, guide block.
Embodiment
Below by specific embodiment, and with reference to accompanying drawing, technical scheme is further described specifically:
Embodiment:A kind of rotor core magnetic steel mounting device(Referring to accompanying drawing 1 to 3), including be connected on rotor assembly line 1
Mounting seat 2, the support 3 that is connected in mounting seat, on rotor assembly line conveying have for assembling the basetray 4 of rotor and turning
Sub- pallet 5, rotor pallet may be rotatably mounted on basetray, and basetray is provided with four spacing holes, rotor pallet following table
Face is provided with three positioning holes, and magnetic links conveying mechanism and magnetic links pressing mechanism, magnetic links pressing mechanism are connected with support
Be arranged on the surface of rotor pallet, support side be connected with can oscilaltion pushing frame 6, indexing electricity is installed in pushing frame
Machine 7, index dial 8 being connected on indexing motor output shaft, index dial is provided with the rotation mandrel 9 of three adaptations corresponding with positioning hole,
Pushing frame is provided with the locating dowel 10 of two adaptations corresponding with spacing hole, and two locating dowels are corresponding with two spacing holes diagonally set suitable
Match somebody with somebody.Magnetic links conveying mechanism includes magnet steel sequence passage 11, magnetic sheet locking head 12, and magnet steel sequence Channel front end is connected to support
On, magnetic sheet locking head is arranged on magnet steel sequence passage, is provided with magnet steel sequence passage between magnetic sheet locking head and support some
Magnetic links 13, magnetic sheet locking head are connected on magnetic links.Magnet steel sorts, and passage is parallel to be provided with two, and two magnetic are communicated with support
The chute 14 of steel sequence passage, chute and magnet steel sequence passage are vertically arranged, and one end of support upper hopper chute is provided with push piston
Cylinder 15, push piston cylinder expansion link front end are connected with the push pedal 16 for promoting magnetic links, and push pedal is movably arranged in chute, sliding
The magnet steel sequence channel end of another end position of groove is provided with locating piece 17, and locating piece is arranged on below magnetic links pressing mechanism, magnetic
The both sides of steel sequence passage bottom locating piece are equipped with magnetic links slot 18.Rack upper surface upper hopper chute end positions are respectively equipped with
The escape groove 19 that is connected with chute, groove 20 is safeguarded, escape groove safeguards that groove away from push piston cylinder, avoids close to push piston cylinder
Groove is provided with flexure strip 21 close to chute edge, safeguards that groove is provided with spacer 22 close to chute edge.Safeguard that groove is easy to intuitively understand
The press fitting process of magnetic links, while be easy to safeguard when being pressed and breaking down.Magnetic sheet locking head includes locking base 23, is connected to
Two locking jaws 24 on base are locked, locking jaw lower end is arranged in magnet steel sequence passage, is provided between locking jaw and magnetic links
Bar 25 is abutted, magnetic sheet locking head is connected on magnetic links by abutting bar.Magnetic links pressing mechanism includes press-in piston cylinder 26, pressure
Enter base 27, slotting tool 28, press-in base is connected on press-in piston cylinder expansion link, and two slotting tools are fixedly connected on press-in base
On, and adaptation corresponding with the magnetic links slot of locating piece both sides respectively.Be connected with guide pad 29 on support, guide pad be provided with and
Two guide grooves 30 of slotting tool adaptation, two slotting tool activities are plugged in two guide grooves.Slotting tool upper end, which is provided with, abuts post 31, abuts on post
Buffer spring 32 is socketed with, is pressed on base and is connected with buffing pad 33.Abut post upper end to be actively socketed on buffing pad, abut post
Lower end is connected on press-in base.Support base 34 is fastenedly connected with support, press-in piston cylinder is arranged on support base upper end, supported
Seat upper end is provided with several guide sleeves 35, and press-in base is provided with several and guide sleeve corresponds the lead 36 set,
Lead is actively socketed in guide sleeve.Side face is provided with lifting motor 37, guide plate 38, lifting motor output axis connection
Screw mandrel 39, the swivel nut 40 being adapted to screw mandrel is installed in pushing frame, guide plate is provided with guide rail 41, and pushing frame is provided with guide block
42, guide block is provided with and the guide groove of guide rail adaptation, and guide rail slidable connection is in guide groove.
A kind of installation method of rotor core magnet steel, the first step, lifting motor work, pass through matching somebody with somebody for screw mandrel and guide sleeve
Close, realize the ascending motion of pushing frame, drop pushing frame is raised above, and the locating dowel in pushing frame is plugged into realization pair in spacing hole
Spacing on basetray, the rotation mandrel on index dial is plugged into the positioning realized in positioning hole to rotor pallet, then will
Two row's magnetic links are respectively charged into the two magnet steel sequence passage of magnetic links conveying mechanism;Second step, the magnetic of magnetic links conveying mechanism
Magnetic links are transported to the underface of support upper magnetic steel piece pressing mechanism by piece locking head, one of magnet steel sequence channel end
Magnetic links are disposed therein a magnetic links slot position, and the magnetic links that another magnet steel sorts in passage are by being connected to push
Push pedal on piston cylinder expansion link is pushed to another magnetic links slot position;3rd step, the work of magnetic links pressing mechanism, press-in
Piston cylinder band active slotting-tool elevating movement, by two slotting tools on magnetic links pressing mechanism by two magnetic links synchronous pressures immediately below it
Enter in rotor core, then magnetic links pressing mechanism return;4th step, indexing motor work, passes through index dial and rotation mandrel
Rotor driven pallet rotates 120 degree, is pressed position so as to which rotor core is turned into next magnetic links;5th step, repeat the
Two steps to the 4th step act twice, until all magnetic links all complete by press fitting on rotor core.Two blocks of magnetic of synchronous press fitting every time
Steel disc is advantageous to improve operating efficiency, and six pieces of magnetic links on rotor core can be completed by three press fitting stations, press fitting side
Just.The whole installation process of magnetic links automatically completes, and assembly precision is high, and assembling speed is fast, is not in the peace of worker of damaging
Full hidden danger, and independent of the experience and qualification of worker, ensure that the qualification rate of assembling process, ensure that the matter of product
Amount.
Embodiment described above is a kind of preferable scheme of the present invention, not the present invention is made any formal
Limitation, there are other variants and remodeling on the premise of without departing from the technical scheme described in claim.
Claims (10)
1. a kind of rotor core magnetic steel mounting device, it is characterized in that, including be connected on rotor assembly line mounting seat, be connected to
Support in mounting seat, on rotor assembly line conveying have the basetray and rotor pallet for assembling rotor, rotor pallet can
It is rotatably installed on basetray, basetray is provided with some spacing holes, and rotor pallet lower surface is provided with some positioning holes,
Be connected with magnetic links conveying mechanism and magnetic links pressing mechanism on support, magnetic links pressing mechanism be arranged on rotor pallet just on
Side, support side be connected with can oscilaltion pushing frame, indexing motor is installed in pushing frame, connected on indexing motor output shaft
Index dial is connect, index dial is provided with the rotation mandrel of several adaptations corresponding with positioning hole, and pushing frame is provided with several and limit
The locating dowel of the corresponding adaptation in position hole.
2. rotor core magnetic steel mounting device according to claim 1, it is characterized in that, magnetic links conveying mechanism includes magnet steel
Sorted passage, magnetic sheet locking head, and magnet steel sequence Channel front end is connected on support, and magnetic sheet locking head is arranged on magnet steel sequence passage
On, some magnetic links are provided between magnetic sheet locking head and support in magnet steel sequence passage, magnetic sheet locking head is connected on magnetic links.
3. rotor core magnetic steel mounting device according to claim 2, it is characterized in that, magnet steel sorts, and passage is parallel to be provided with two
Bar, the chute of two magnet steel sequence passage is communicated with support, one end of support upper hopper chute is provided with push piston cylinder, and push is lived
Plug cylinder expansion link front end is connected with the push pedal for promoting magnetic links, and push pedal is movably arranged in chute, another end position of chute
Magnet steel sequence channel end be provided with locating piece, locating piece is arranged on below magnetic links pressing mechanism, and magnet steel sorts passage bottom
The both sides of locating piece are equipped with magnetic links slot.
4. rotor core magnetic steel mounting device according to claim 2, it is characterized in that, rack upper surface upper hopper chute both ends position
Put and be respectively equipped with the escape groove connected with chute, safeguard groove, escape groove safeguards groove away from push piston close to push piston cylinder
Cylinder, escape groove are provided with flexure strip close to chute edge, safeguard that groove is provided with spacer close to chute edge.
5. rotor core magnetic steel mounting device according to claim 3, it is characterized in that, magnetic sheet locking head includes locking bottom
Seat, two locking jaws being connected on locking base, locking jaw lower end are arranged in magnet steel sequence passage, locking jaw and magnetic links it
Between be provided with and abut bar, magnetic sheet locking head is connected on magnetic links by abutting bar.
6. the rotor core magnetic steel mounting device according to claim 1 to 5 any one, it is characterized in that, magnetic links press-in
Mechanism includes press-in piston cylinder, press-in base, slotting tool, and press-in base is connected on press-in piston cylinder expansion link, and slotting tool, which is fixed, to be connected
It is connected on press-in base.
7. rotor core magnetic steel mounting device according to claim 6, it is characterized in that, guide pad is connected with support, is led
It is provided with to block and the guide groove of slotting tool adaptation, slotting tool activity is plugged in guide groove.
8. rotor core magnetic steel mounting device according to claim 6, it is characterized in that, slotting tool upper end, which is provided with, abuts post, supports
Connect and buffer spring is socketed with post, be pressed on base and be connected with buffing pad, abut post upper end and be actively socketed on buffing pad, abut
Post lower end is connected on press-in base.
9. the rotor core magnetic steel mounting device according to claim 1 to 5 any one, it is characterized in that, side face peace
Equipped with lifting motor, guide plate, lifting motor output shaft connection wire rod, the swivel nut being adapted to screw mandrel is installed in pushing frame, led
Guide rail is provided with to plate, pushing frame is provided with guide block, and guide block is provided with and the guide groove of guide rail adaptation, guide rail slidable connection are being led
In groove.
10. a kind of installation method of the rotor core magnet steel described in claim 1 to 9 any one, it is characterized in that, the first step,
Pushing frame is raised above, and the locating dowel in pushing frame is plugged into spacing hole and realized to spacing on basetray, on index dial
Rotation mandrel be plugged into positioning hole and realize positioning to rotor pallet, some magnetic links are then loaded into magnetic links conveyer
Structure;Magnetic links are transported to the underface of support upper magnetic steel piece pressing mechanism by second step, magnetic links conveying mechanism;3rd step, magnetic
Steel disc pressing mechanism works, and the magnetic links immediately below it is pressed into rotor core, then magnetic links pressing mechanism return;4th
Step, indexing motor work, is rotated by index dial and rotation mandrel's rotor driven pallet, next so as to which rotor core be turned to
Individual magnetic links are pressed position;5th step, repeat second step and acted to the 4th step several times, until all magnetic links on rotor core
All press fitting is completed.
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