CN106938387B - Intelligent flexible assembly unit - Google Patents
Intelligent flexible assembly unit Download PDFInfo
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- CN106938387B CN106938387B CN201710258884.4A CN201710258884A CN106938387B CN 106938387 B CN106938387 B CN 106938387B CN 201710258884 A CN201710258884 A CN 201710258884A CN 106938387 B CN106938387 B CN 106938387B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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Abstract
The invention discloses an intelligent flexible assembly unit, which has simple structure, ingenious design and reasonable layout, and aims at solving the problem of single function of the traditional full-automatic assembly device, the device is provided with a special assembly mechanism and an anti-leaning mechanism, the assembly mechanism is provided with a plurality of sliding seats, when a certain sliding seat moves to a working position under the driving of a rotary drum, the sliding seat can descend under the driving of a working cylinder, meanwhile, the anti-leaning mechanism is internally provided with a rotary table capable of rotating, the rotary table is provided with a plurality of anti-leaning tables, and when the anti-leaning tables rotate to the working position, a pressure head at the bottom end of the sliding seat is just matched with the anti-leaning tables, so that the quick and automatic switching between different pressure heads and the anti-leaning tables can be realized, the purposes of one machine can be realized, the operation cost of an enterprise can be greatly saved, the working efficiency can be improved, therefore, the device has various advantages, is particularly suitable for popularization and application in the field, and has very wide market prospect.
Description
Technical Field
The invention relates to automatic assembly equipment, in particular to an intelligent flexible assembly unit.
Background
When the assembly operation of work piece is carried out, in order to improve work efficiency, guarantee assembly quality, generally all can use automatic assembly equipment to accomplish assembly work, but traditional automatic assembly equipment is because its structural restriction, and the assembly operation of a set of work piece only can be accomplished to an equipment, if there is the assembly demand of multiple different work pieces like this, then need dispose many assembly equipment, has improved the operation cost of enterprise. There is therefore a need for a method or apparatus that addresses the above-mentioned problems.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides an intelligent flexible assembly unit which is simple in structure and ingenious in design and can be used for completing assembly operation among various different workpieces by using one device.
The technical solution of the invention is as follows: the utility model provides a flexible assembly unit of intelligence, includes frame 1, its characterized in that: the upper part of the frame 1 is provided with a press-mounting mechanism 2, the lower part of the frame 1 is provided with a back-leaning mechanism 3 matched with the press-mounting mechanism 2,
the press-fitting mechanism 2 comprises a rotary drum 4 rotatably supported on a frame 1, a plurality of slide rails 5 arranged along the longitudinal direction are uniformly distributed on the outer side of the rotary drum 4, a slide seat 6 is connected on each slide rail 5 in a sliding manner, a press block 7 horizontally distributed is arranged outside the slide seat 6, an inverted T-shaped hole 8 is formed in the press block 7, a rotary drum motor 9 is further arranged on the frame 1, the rotary drum motor 9 is connected with the upper part of the rotary drum 4 through a belt pulley transmission pair, a working cylinder 10 is further arranged on the frame 1, the working end of the working cylinder 10 is connected with a connecting rod 11, the end head of the bottom end of the connecting rod 11 is matched with the inverted T-shaped hole 8, a rotary drum positioning cylinder 12 is further arranged on the frame 1, a tapered pin 13 is arranged on the working end of the rotary drum positioning cylinder 12, the rotary drum positioning cylinder 12 is positioned above a positioning disc 14, a plurality of positioning holes 15 are formed in the positioning disc 14, the tapered pin 13 is matched with the positioning holes 15, the positioning disc 14 is connected to the top end of the rotary drum 4, and each positioning hole 15 corresponds to one slide rail 5,
a roller 26 is connected to the top end of each slide 6, an annular groove 27 is opened on the rotary drum 4, the roller 26 is positioned in the annular groove 27, a notch 28 is opened on the annular groove 27, the notch 28 is matched with the position of the working cylinder 10,
the anti-leaning mechanism 3 comprises a rotary table 16 which is rotatably supported in the frame 1, a multi-surface table 17 is arranged at the top of the rotary table 16, the multi-surface table 17 is composed of at least three anti-leaning tables 18 which are uniformly distributed on the circumference, an anti-leaning motor 20 is also arranged on the frame 1, the anti-leaning motor 20 is connected with the rotary table 16 through a belt pulley transmission pair, a plurality of positioning holes 15 are uniformly distributed on the circumference of the bottom end surface of the rotary table 16, a rotary table positioning cylinder 21 is also arranged on the frame 1, a conical pin 13 is arranged on the working end of the rotary table positioning cylinder 21, the conical pin 13 on the rotary table positioning cylinder 21 is matched with the positioning holes 15 on the rotary table 16 in position, each positioning hole 15 on the rotary table 16 corresponds to one anti-leaning table 18, the axis of the rotary table 16 is obliquely arranged, and one anti-leaning table 18 is always in a horizontal state in the anti-leaning tables 18,
the anti-leaning platform 18 comprises a shell 19 directly connected with the rotary table 16, an anti-leaning shaft 22 is movably connected in the shell 19, a connecting block 23 is arranged at the top end of the anti-leaning shaft 22, a plurality of springs 24 are arranged between the top end face of the shell 19 and the bottom end face of the connecting block 23, the springs 24 are evenly distributed on the circumference, a working position base 25 is arranged on the machine frame 1, the working position base 25 is matched with the bottom end of the anti-leaning shaft 22 in the anti-leaning platform 18 in the working position, and the anti-leaning platform 18 in the working position is matched with the position of a sliding seat 6 in the working position.
Compared with the prior art, the invention has the following advantages:
the intelligent flexible assembly unit with the structural form is simple in structure, ingenious in design and reasonable in layout, and aims at the problem of single function of a traditional full-automatic assembly device, the device with the special assembly mechanism and the anti-leaning mechanism is designed, the assembly mechanism is provided with a plurality of sliding seats, when a certain sliding seat moves to a working position under the driving of a rotary drum, the sliding seat can descend under the driving of a working cylinder, meanwhile, a rotary table capable of rotating is arranged in the anti-leaning mechanism, the rotary table is provided with a plurality of anti-leaning platforms, when the anti-leaning platforms rotate to the working position, a pressure head at the bottom ends of the sliding seats is just matched with the anti-leaning platforms, so that the rapid and automatic switching between different pressure heads and the anti-leaning platforms can be realized, the purposes of one machine and multiple purposes are realized, the operation cost of an enterprise is greatly saved, the working efficiency is improved, therefore, the intelligent flexible assembly unit has multiple advantages, is particularly suitable for popularization and application in the field, and has a very wide market prospect.
Drawings
FIG. 1 is a front view of an embodiment of the present invention.
Fig. 2 is a side view of an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a press-fitting mechanism in an embodiment of the present invention.
FIG. 4 is a schematic structural diagram of a reclining mechanism according to an embodiment of the present invention.
FIG. 5 is a cross-sectional view of a reclining mechanism according to embodiments of the present invention.
Fig. 6 is a partially enlarged view of fig. 5.
Detailed Description
The following description will explain embodiments of the present invention with reference to the accompanying drawings. As shown in fig. 1 to 6: an intelligent flexible assembly unit comprises a frame 1 as a base, a press-mounting mechanism 2 is arranged at the upper part of the frame 1, an anti-leaning mechanism 3 is arranged at the lower part of the frame 1, the press-mounting mechanism 2 is matched with the anti-leaning mechanism 3,
the press-fitting mechanism 2 comprises a rotating drum 4 which is rotatably supported on a rack 1, a plurality of longitudinally arranged slide rails 5 are uniformly distributed on the outer wall of the rotating drum 4, a slide seat 6 is connected to each slide rail 5 in a sliding manner, horizontally distributed press blocks 7 are arranged on the outer side of each slide seat 6, inverted T-shaped holes 8 are formed in each press block 7, a rotating drum motor 9 is further arranged on the rack 1, the rotating drum motor 9 is connected with the upper part of the rotating drum 4 through a belt pulley transmission pair, namely the rotating drum motor 9 can drive the rotating drum 4 to rotate, a working cylinder 10 is further arranged on the rack 1, a connecting rod 11 is connected to the working end of each working cylinder 10, an end head is arranged at the bottom of each connecting rod 11 and matched with the inverted T-shaped hole 8, a rotating drum positioning cylinder 12 is further arranged on the rack 1, a conical pin 13 is arranged at the working end of each rotating drum positioning cylinder 12, the rotating drum positioning cylinder 12 is positioned above a positioning disc 14, a plurality of positioning holes 15 are uniformly distributed on the circumference of the positioning disc 14, the conical pins 13 are matched with the positions of the positioning holes 15, wherein the corresponding to the slide rails 5, and the top ends of the positioning disc 4 are arranged at the positioning disc 14;
the top end of each sliding seat 6 is connected with a roller 26, an annular groove 27 is formed in the rotary drum 4, all the rollers 26 are positioned in the annular groove 27, a notch 28 is formed in the annular groove 27, and the position of the notch 28 is matched with that of the working cylinder 10;
the anti-leaning mechanism 3 comprises a rotary table 16 which is rotatably supported in the frame 1, a multi-surface table 17 is arranged at the top of the rotary table 16, the multi-surface table 17 consists of at least three anti-leaning tables 8 which are uniformly distributed on the circumference, an anti-leaning motor 20 is also arranged on the frame 1, the anti-leaning motor 20 is connected with the rotary table 16 through a belt pulley transmission pair, namely, the anti-leaning motor 20 can drive the rotary table 16 to rotate, a plurality of positioning holes 15 are uniformly distributed on the circumference of the bottom end surface of the rotary table 16, a rotary table positioning cylinder 21 is also arranged on the frame 1, a conical pin 13 is arranged at the working end of the rotary table positioning cylinder 21, the conical pin 13 on the rotary table positioning cylinder 21 is matched with the positions of the positioning holes 15 on the rotary table 16, the positioning holes 15 on the rotary table 16 are respectively corresponding to the anti-leaning tables 18 one by one, the axes of the rotary table 16 are obliquely arranged, and one anti-leaning table 18 is always in a horizontal state in the plurality of the anti-leaning tables 18, and the working state is a working state, and the position where the anti-leaning table 18 is in the horizontal state is a working position;
the reclining table 18 includes a housing 19 directly connected to the turntable 16, a reclining shaft 22 movably connected to the housing 19, a connecting block 23 provided at a top end of the reclining shaft 22, a reclining bracket connected to a top end of the connecting block 23, a plurality of springs 24 provided between a top end surface of the housing 19 and a bottom end surface of the connecting block 23, the springs 24 being uniformly distributed in a circumferential direction, and a working position base 25 provided on the housing 1, the working position base 25 being matched with a bottom end of the reclining shaft 22 in the reclining table 18 when the reclining table 18 is in a working position (i.e., when the connecting block 23 on the reclining table 18 is in a horizontal state).
The rotary drum motor 9, the working cylinder 10, the rotary drum positioning cylinder 12, the leaning motor 20 and the rotary table positioning cylinder 21 are all controlled in a unified mode through a control system.
The working process of the intelligent flexible assembling unit provided by the embodiment of the invention is as follows: firstly, different pressure heads are arranged at the bottom ends of different sliding seats 6, different anti-leaning frames are connected at the top ends of different connecting blocks 23 in the same way, the press-fitting mechanism 1 can select and drive different sliding seats 6 (namely pressure heads) to move downwards, the anti-leaning mechanism 3 can select different anti-leaning platforms 18 (namely anti-leaning frames) to move to a working position and work with the mutually matched pressure heads, a robot takes a workpiece needing press-fitting treatment and conveys the workpiece between the pressure heads and the anti-leaning frames, then the press-fitting mechanism 1 drives the pressure heads to move downwards, and the press-fitting operation of the workpiece is realized under the combined action of the pressure heads and the anti-leaning frames; different workpieces can be pressed and assembled in real time by selecting different pressing heads and different reverse leaning frames;
different pressing heads and different anti-leaning frames are selected by switching different sliding seats 6 and anti-leaning tables 18, so that the device can process various different workpieces, and the number of the sliding seats 6 and the number of the anti-leaning tables 18 can be selected and designed according to actual requirements by the specific number of the processed workpieces;
the press-fitting mechanism 2 in the device has the following specific working process: when different pressure heads are required to be selected, the control system controls the drum motor 9 to work, the drum 4 and all the slide bases 6 on the drum are driven to rotate, the pressure heads connected with the bottom end of each slide base 6 are numbered in advance, and each numbered pressure head corresponds to a rotation angle, so that the current slide base 6 can be judged to move right to the position matched with the working cylinder 10 (the position is the working position) according to the rotation number of the output end of the drum motor 9, namely, after the slide base with the required pressure head moves to the working position, the end head at the bottom end of the connecting rod 11 can just slide into an inverted T-shaped hole 8 formed in a pressing block 7 on the slide base 6, then the control system controls the drum positioning cylinder 12 to work, a taper pin 13 on the drum positioning cylinder is driven to be inserted into a positioning disc 14 to position the drum motor 9, in the rotating process of the drum 4, a roller 26 at the top end of each slide base 6 can roll in an annular groove 27, after the slide base 6 moves to the working position, a notch 28 is just below a roller 26 of the current slide base 6, and the slide base 6 can move downwards; after the preparation work is finished, the working cylinder 10 works to drive the connecting rod 11, the pressing block 7 and the sliding seat 6 to move downwards, and a pressing head at the bottom end of the sliding seat 6 carries out real-time press-fitting operation on the workpiece; after the press-fitting operation is finished, the working cylinder 10 drives the connecting rod 11 to move upwards, and the end of the connecting rod 11 is positioned in the inverted T-shaped hole 8, so that the connecting rod 11 can drive the pressing block 7 and the sliding seat 6 to move upwards until the sliding block 6 moves to the initial height, and then the next press-fitting operation can be carried out, or the conical pin 13 is driven to be drawn out from the positioning hole 15 on the positioning disc 14, and the pressing head is replaced;
the specific working process of the reclining mechanism 3 in the device is as follows: the control system drives the reverse leaning motor 20 to work to drive the rotary table 16 to rotate, the multi-surface table 17 on the rotary table 16 also rotates until the reverse leaning table 8 provided with the required reverse leaning frame rotates to a working position (namely, the connecting block 23 on the reverse leaning table 18 is in a horizontal state), and then the rotary table positioning cylinder 21 works to drive the conical pin 13 to be inserted into the positioning hole 15 on the rotary table 16 to position the rotary table 16 in real time; when the pressure head is pressed down, the force generated by the pressure head is transmitted to the connecting block 23 through the workpiece and the anti-leaning frame, and as the anti-leaning shaft 22 at the bottom end of the connecting block 23 can axially float in the shell 19, in the process, the anti-leaning shaft 22 descends until the bottom end of the anti-leaning shaft is contacted with the working position base 25 on the rack 1, and at the moment, the springs 24 between the top end surface of the shell 19 and the bottom end surface of the connecting block 23 are compressed; after the pressure equipment work was accomplished, external force removes, under spring 24's effect, connecting block 23 gets back to initial height again, the bottom of the axle 22 of leaning against also can break away from the contact with work position base 25, this kind of structure both can guarantee directly transmits the pressure that produces in the pressure equipment process for frame 1 (work position base 25), prevent to lean against mechanism 3 and directly bear the strength, can guarantee again at 16 pivoted in-processes of revolving stage, each part on the revolving stage 16 can not take place relative friction with between the frame 1.
Claims (1)
1. An intelligent flexible assembly unit, comprising a frame (1), characterized in that: the upper part of the frame (1) is provided with a press-mounting mechanism (2), the lower part of the frame (1) is provided with a back-leaning mechanism (3) matched with the press-mounting mechanism (2),
the press-fitting mechanism (2) comprises a rotary drum (4) rotatably supported on a rack (1), a plurality of slide rails (5) longitudinally arranged are uniformly distributed on the outer side of the rotary drum (4), a slide seat (6) is connected to each slide rail (5) in a sliding manner, horizontally distributed press blocks (7) are arranged outside the slide seat (6), inverted T-shaped holes (8) are formed in each press block (7), a rotary drum motor (9) is further arranged on the rack (1), the rotary drum motor (9) is connected with the upper portion of the rotary drum (4) through a belt pulley transmission pair, a working cylinder (10) is further arranged on the rack (1), the working end of the working cylinder (10) is connected with a connecting rod (11), the end head of the bottom end of the connecting rod (11) is matched with the inverted T-shaped holes (8), a rotary drum positioning cylinder (12) is further arranged on the rack (1), a conical pin (13) is arranged at the working end of the rotary drum positioning cylinder (12), the rotary drum positioning cylinder (12) is positioned above the positioning disc (14), a plurality of conical pins (15) are arranged on the positioning disc (14), and the positions of the slide rails (15) are matched with the positioning holes (15) of the rotary drum (4),
the top end of each sliding seat (6) is connected with a roller (26), an annular groove (27) is arranged on the rotary drum (4), the roller (26) is positioned in the annular groove (27), a notch (28) is arranged on the annular groove (27), the notch (28) is matched with the position of the working cylinder (10),
the anti-leaning mechanism (3) comprises a rotary table (16) which is rotatably supported in the rack (1), a multi-surface table (17) is arranged at the top of the rotary table (16), the multi-surface table (17) consists of at least three anti-leaning tables (18) which are uniformly distributed on the circumference, an anti-leaning motor (20) is further arranged on the rack (1), the anti-leaning motor (20) is connected with the rotary table (16) through a belt pulley transmission pair, a plurality of positioning holes (15) are uniformly distributed on the circumference of the bottom end surface of the rotary table (16), a rotary table positioning cylinder (21) is further arranged on the rack (1), a conical pin (13) is arranged at the working end of the rotary table positioning cylinder (21), the conical pin (13) on the rotary table positioning cylinder (21) is matched with the positioning holes (15) on the rotary table (16), each positioning hole (15) on the rotary table (16) corresponds to one anti-leaning table (18), the axis of the rotary table (16) is obliquely arranged, and one anti-leaning table (18) is always in a horizontal state,
anti-platform (18) including direct casing (19) of being connected with revolving stage (16), swing joint has anti-axle (22) of leaning on in casing (19), the top of anti-axle (22) of leaning on is connecting block (23) be provided with a plurality of springs (24) between the bottom face of casing (19) top terminal surface and connecting block (23), just spring (24) evenly distributed on the circumference, be provided with work position base (25) on frame (1), work position base (25) match with the bottom that is in anti-axle (22) of leaning on in the anti-platform (18) of work position, and the anti-platform (18) that leans on in the work position matches with the position of a slide (6) that is in the work position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710258884.4A CN106938387B (en) | 2017-04-19 | 2017-04-19 | Intelligent flexible assembly unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710258884.4A CN106938387B (en) | 2017-04-19 | 2017-04-19 | Intelligent flexible assembly unit |
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| Publication Number | Publication Date |
|---|---|
| CN106938387A CN106938387A (en) | 2017-07-11 |
| CN106938387B true CN106938387B (en) | 2022-10-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710258884.4A Active CN106938387B (en) | 2017-04-19 | 2017-04-19 | Intelligent flexible assembly unit |
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| CN (1) | CN106938387B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112792543A (en) * | 2021-02-05 | 2021-05-14 | 宝鸡法士特齿轮有限责任公司 | Rotary press-fitting device and press-fitting system |
| CN117799541B (en) * | 2024-02-29 | 2024-07-05 | 江苏天一航空工业股份有限公司 | Unmanned route planning of wisdom garden gathers camera |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200963741Y (en) * | 2006-10-26 | 2007-10-24 | 重庆宗申技术开发研究有限公司 | Press installing machine capable of fast switching different die |
| TWI377902B (en) * | 2009-10-19 | 2012-11-21 | Wistron Corp | Pressing device for heat sink and pressing tool of the pressing device |
| CN203141052U (en) * | 2013-03-15 | 2013-08-21 | 南京斯凯汽车设备制造有限责任公司 | Press fitting device for multi-variety valve keys |
| CN204430694U (en) * | 2014-12-30 | 2015-07-01 | 大连豪森设备制造有限公司 | Multi-functional assembling device |
| CN205968107U (en) * | 2016-08-17 | 2017-02-22 | 大连豪森设备制造有限公司 | Intelligence double clutch becomes hull pressure installation |
| CN206717394U (en) * | 2017-04-19 | 2017-12-08 | 大连豪森设备制造有限公司 | Intelligent flexible assembly unit |
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2017
- 2017-04-19 CN CN201710258884.4A patent/CN106938387B/en active Active
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| CN106938387A (en) | 2017-07-11 |
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Address after: 116036 No. 9 Ying Hui Road, Ganjingzi District, Liaoning, Dalian Applicant after: Dalian Haosen Equipment Manufacturing Co.,Ltd. Address before: 116000, No. 9, Ying Hui Road, Ying Cheng, Ganjingzi District, Liaoning, Dalian Applicant before: DALIAN HAOSEN EQUIPMENT MANUFACTURE CO.,LTD. |
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Effective date of registration: 20230714 Address after: 213164 Plant 16, No. 377, Wuyi South Road, Wujin National High tech Industrial Development Zone, Changzhou, Jiangsu Province Patentee after: Hansen Runbo Intelligent Equipment Changzhou Co.,Ltd. Address before: No.9, Yinghui Road, Ganjingzi District, Dalian City, Liaoning Province Patentee before: Dalian Haosen Equipment Manufacturing Co.,Ltd. |
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