CN105551786A - Full-automatic laminating production line of transformer E-type iron cores - Google Patents
Full-automatic laminating production line of transformer E-type iron cores Download PDFInfo
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- CN105551786A CN105551786A CN201610039523.6A CN201610039523A CN105551786A CN 105551786 A CN105551786 A CN 105551786A CN 201610039523 A CN201610039523 A CN 201610039523A CN 105551786 A CN105551786 A CN 105551786A
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- lamination
- post
- transmission positioning
- positioning device
- yoke
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0233—Manufacturing of magnetic circuits made from sheets
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- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention provides a full-automatic laminating production line of transformer E-type iron cores. The full-automatic laminating production line comprises a three-column feeding device and a three-column transmission positioning device which are set to be a straight line along a side column feeding direction, and a yoke column feeding device and a yoke column transmission positioning device which are set to be a straight line along a yoke column feeding direction, wherein the straight line where the three-column transmission positioning device is is vertical to the straight line where the yoke column transmission positioning device is; a material receiving output device is arranged between the three-column transmission positioning device and the yoke column transmission positioning device; a three-column laminating device and a yoke column laminating device are arranged above the planes where the three-column transmission positioning device and the yoke column transmission positioning device are; the three-column laminating device and the yoke column laminating device are positioned on the same straight line, and are at the same position of the straight line where the three-column transmission positioning device is; one side of the material receiving output device is connected with an overturning device; and the material receiving output device and the overturning device are positioned on the same plane. The full-automatic laminating production line is time-saving, labor-saving, compact in structure and high in efficiency, the adjustability of a transformer window and step quantity can be realized, and the universality is high.
Description
Technical field
The invention belongs to transformer core and make field, particularly relate to the full-automatic closed assembly production line of a kind of transformer E core.
Background technology
So-called " E " word is unshakable in one's determination, and namely three side columns become E type with a slice yoke column combination, are then progressively superposed by the individual layer unshakable in one's determination being combined into E type shape, until required thickness is extremely.
Existing stacking technique is manually fold completely, artificial lamination, the larger and uninteresting repetitive of working strength is very frequent, the low and unstable product quality of production efficiency, add that current cost of labor increases severely, Transformer Enterprise is in the urgent need to a fully-automatic equipment that can substitute artificial lamination.
At present about the equipment of E core closed assembly is few, even if there are similar products, the iron core of closed assembly needs manually to fold in advance iron core with fabrication hole or rectangular silicon steel disc mostly, can not meet the requirement of automatic charging, automatically localized delivery and adjustment transformer window and stepping-in amount automatically.
Summary of the invention
The object of the invention is to solve the aforementioned problems in the prior, provide a kind of transformer E core full-automatic closed assembly production line.
For this reason, the invention provides the full-automatic closed assembly production line of a kind of transformer E core, comprise and set gradually three post feeding devices in line and three post transmission positioning device along side column feedstock direction, and set gradually yoke post feeding device in line and yoke post transmission positioning device along yoke post feedstock direction, described three post transmission positioning device place straight lines and yoke post transmission positioning device place linear vertical, splicing output device is provided with between described three post transmission positioning device and yoke post transmission positioning device, three post lamination device and yoke post lamination device is provided with above described three post transmission positioning device and yoke post transmission positioning device place plane, this three posts lamination device and yoke post lamination device on the same line and with three post transmission positioning device place straight line coordinatioies, described splicing output device side is connected with turning device, splicing output device and turning device are at same plane.
Described three post feeding devices comprise pallet underframe, material loading pallet, described pallet underframe is provided with link chain mechanism, it this link chain mechanism is material loading pallet, described material loading pallet there are feeding station and the conveying station of alternately conversion, described material loading pallet is provided with magnetic separating device, and described pallet underframe has lifting platform.
Described three post transmission positioning device comprise three groups of limit guide rail parallel with side column feedstock direction, be located at the indefinite transfer mechanism in limit guide rail and be located at the pick-and-place mechanism at charging aperture place of indefinite transfer mechanism;
Described three groups of limit guide rail are provided with the first screw pair between any two, this first screw pair is by driven by servomotor, described indefinite transfer mechanism by magnetic conveyer belt, be located at photoelectric detection switch on magnetic conveyer belt and drive the servomotor of magnetic conveyer belt to form, described pick-and-place mechanism comprises the swingle being located at three groups of limit guide rail charging aperture places, is located at the first vacuum cup on swingle and the cylinder driving swingle.
Framework is provided with above described three post transmission positioning device and yoke post transmission positioning device place plane, described three post lamination device comprise the first servo-electric slide unit be located on framework, be located at the first link on the first servo-electric slide unit, be located at the first lamination frame below the first link, described first link is fixed with the first telescopic cylinder, this first telescopic cylinder is connected with the first lamination frame, described first lamination frame is provided with the first lamination arm be parallel to each other, second lamination arm and the 3rd lamination arm, described first lamination arm, second lamination arm and the 3rd lamination arm are equipped with 6 the second vacuum cups,
Described yoke post lamination device comprises the second servo-electric slide unit be located on framework, the second link on second servo-electric slide unit, be located at the second lamination frame below the second link, described second link is fixed with the second telescopic cylinder, this second telescopic cylinder is connected with the second lamination frame, described second lamination erection the 4th lamination arm, described 4th lamination arm is provided with 5 the 3rd vacuum cups;
On the same line, described first lamination frame is provided with the second screw pair for described first servo-electric slide unit and the second servo-electric slide unit, and this second screw pair is provided with guardrail by outside framework described in driven by servomotor.
Described framework is provided with the first guide rail and the second guide rail the first servo-electric slide unit both sides are parallel, parallelly in the second servo-electric slide unit both sides on described framework is provided with the 3rd guide rail and the 4th guide rail.
Described second lamination frame is also provided with the 3rd screw pair, the 3rd screw pair is by driven by servomotor.
Described splicing output device, by electromagnetism frock, is located at the carrying roller below electromagnetism frock and chain composition.
Described turning device comprises the carrier roller bed of supporting plate under carrier roller mechanism, carrier roller mechanism and supporting plate both sides.
The present invention compared with prior art has the following advantages:
1, feeding device adopts multistation trade-off, and chain-driving switch is time saving and energy saving;
2, the mode adopting spacing adjustable wide guide rail and transmission structure to combine is located in transmission, realizes location, silicon steel sheet position, guarantees that silicon steel sheet accurately arrives pulldown district; Make the requirement of product to iron prop regularity lower, automatic pre-determined bit can be realized without the need to artificial pre-folding;
3, lamination adopts left and right feeding, and middle alternating rectilinear formula stacks mode, and compact conformation efficiency is high;
4, lamination arm motion positions adopts servomotor, screw pair, automatically can realize the adjustable function of transformer window and stepping-in amount;
5, stand-alone configuration, is applicable to the product that all kinds cut-to-length is sheared, without the need to doing any change, highly versatile to existing horizontal equipment of cutting.
Be described in further details below in conjunction with accompanying drawing.
Accompanying drawing explanation
Fig. 1 is axis side view such as grade of the present invention;
Fig. 2 is composition detail drawing of the present invention.
In figure: 1, three post feeding devices; 2, yoke post feeding device; 3, three post transmission positioning device; 4, yoke post transmission positioning device; 5, three post lamination device; 6, yoke post lamination device; 7, splicing output device; 8, turning device; 9, guardrail; 10, pallet underframe; 11, material loading pallet; 12, limit guide rail; 13, indefinite transfer mechanism; 14, pick-and-place mechanism; 15, framework; 16, the first link; 17, the first servo-electric slide unit; 18, the first screw pair; 19, the first lamination frame; 20, the second link; 21, the second servo-electric slide unit; 22, the second screw pair; 23, the second lamination frame; 24, the first guide rail; 25, the second guide rail; 26, the 3rd guide rail; 27, the 4th guide rail; 28, the first telescopic cylinder; 29, the second telescopic cylinder; 30, carrier roller mechanism; 31, carrier roller bed; 32, supporting plate; 33, the 3rd screw pair; 34, the first vacuum cup; 35, the second vacuum cup; 36, the 3rd vacuum cup.
Embodiment
Embodiment 1:
Present embodiments provide the full-automatic closed assembly production line of a kind of transformer E core, comprise and set gradually three post feeding device 1 and three post transmission positioning device 3 in line along side column feedstock direction, and set gradually yoke post feeding device 2 in line and yoke post transmission positioning device 4 along yoke post feedstock direction, described three post transmission positioning device 3 place straight lines and yoke post transmission positioning device 4 place linear vertical, splicing output device 7 is provided with between described three post transmission positioning device 3 and yoke post transmission positioning device 4, three post lamination device 5 and yoke post lamination device 6 is provided with above described three post transmission positioning device 3 and yoke post transmission positioning device 4 place plane, this three posts lamination device 5 and yoke post lamination device 6 on the same line and with three post transmission positioning device 3 place straight line coordinatioies, described splicing output device 7 side is connected with turning device 8, splicing output device 7 and turning device 8 are at same plane.
The present embodiment course of work,
Three silicon steel sheets are by three post feeding device 1 material loadings, the end of three post transmission positioning device 3 is arrived under the effect of three post transmission positioning device 3, a slice silicon steel sheet is by yoke post feeding device 2 material loading simultaneously, arrives the end of yoke post transmission positioning device 4 under the effect of yoke post transmission positioning device 4; Then three post lamination device 5 on splicing output device 7 by three silicon steel sheet laminations, after lamination completes, three post lamination device 5 move to right, yoke post lamination device 6 drives a slice silicon steel sheet to carry out lamination, three side columns become E type with a slice yoke column combination, are then progressively superposed by the individual layer unshakable in one's determination being combined into E type shape, clamp until be moved on turning device 8 by splicing output device 7 after required thickness, lift after overturning 90 °, namely complete the work of whole production line.
Embodiment 2:
On the basis of embodiment 1, present embodiments provide the full-automatic closed assembly production line of a kind of transformer E core as shown in Figure 1, 2, wherein, three post feeding devices 1 comprise pallet underframe 10, material loading pallet 11, pallet underframe 10 is provided with link chain mechanism, this link chain mechanism is material loading pallet 11, material loading pallet 11 has feeding station and the conveying station of alternately conversion, material loading pallet 11 is provided with magnetic separating device, and pallet underframe 10 has lifting platform.Yoke post feeding device 2 is identical with three post feeding devices 1.
Three post transmission positioning device 3 comprise three groups of limit guide rail 12 parallel with side column feedstock direction, be located at the indefinite transfer mechanism 13 in limit guide rail 12 and be located at the pick-and-place mechanism 14 at charging aperture place of indefinite transfer mechanism 13; Three groups of limit guide rail 12 are provided with the first screw pair 18 between any two, this first screw pair 18 is by driven by servomotor, described indefinite transfer mechanism 13 by magnetic conveyer belt, be located at photoelectric detection switch on magnetic conveyer belt and drive the servomotor of magnetic conveyer belt to form, described pick-and-place mechanism 14 comprises the swingle being located at three groups of limit guide rail 12 charging aperture places, is located at the first vacuum cup 34 on swingle and the cylinder driving swingle.Yoke post transmission positioning device 4 comprises one group of limit guide rail 12 parallel with yoke post feedstock direction, be located at the indefinite transfer mechanism 13 in limit guide rail 12 and be located at the pick-and-place mechanism 14 at charging aperture place of indefinite transfer mechanism 13, and limit guide rail 12, indefinite transfer mechanism 13, pick-and-place mechanism 14 principle and composition are with three post transmission positioning device 3.
Framework 15 is provided with above three post transmission positioning device 3 and yoke post transmission positioning device 4 place plane, described three post lamination device 5 comprise the first servo-electric slide unit 17 be located on framework 15, be located at the first link 16 on the first servo-electric slide unit 17, be located at the first lamination frame 19 below the first link 16, described first link 16 is fixed with the first telescopic cylinder 28, this first telescopic cylinder 28 is connected with the first lamination frame 19, described first lamination frame 19 is provided with the first lamination arm be parallel to each other, second lamination arm and the 3rd lamination arm, described first lamination arm, second lamination arm and the 3rd lamination arm are equipped with 6 the second vacuum cups 35.
Yoke post lamination device 6 comprises the second servo-electric slide unit 21 be located on framework 15, the second link 20 on second servo-electric slide unit 21, be located at the second lamination frame 23 below the second link 20, described second link 20 is fixed with the second telescopic cylinder 29, this second telescopic cylinder 29 is connected with the second lamination frame 23, described second lamination frame 23 establishes the 4th lamination arm, and described 4th lamination arm is provided with 5 the 3rd vacuum cups 36.
On the same line, described first lamination frame 19 is provided with the second screw pair 22, and this second screw pair 22 is provided with guardrail 9 by outside framework described in driven by servomotor 15 for first servo-electric slide unit 17 and the second servo-electric slide unit 21.
The transformer E core full-automatic closed assembly production line course of work that the present embodiment provides: during material loading, for side column material loading, first the lifting platform under pallet underframe 10 is adjusted, make silicon steel sheet within the first vacuum cup 34 crawl scope, afterwards silicon steel sheet is positioned on the material loading pallet 11 of pallet underframe 10, under the effect of magnetic separating device, each first vacuum cup 34 captures a slice silicon steel sheet and is placed on magnetic conveyer belt, when the silicon steel sheet on the material loading pallet 11 being in conveying station is captured complete successively, be arranged on the sense switch action of conveying station, by signal feedback to link chain mechanism, realize the conversion of conveying station and feeding station.
Monolithic silicon steel sheet is on magnetic conveyer belt in transmitting procedure, displacement on limit guide rail 12 Max. Clearance _M., when displacement increases or reduce, realize by the first screw pair 18, when silicon steel sheet displacement in the longitudinal direction meets the demands, photoelectric detection switch effect on magnetic conveyer belt, magnetic conveyer belt stops transmission, and silicon steel sheet arrives the end of three post transmission positioning device 3.Now, first link 16 arrives directly over three post transmission positioning device 3 ends under the first servo-electric slide unit 17 drives, then the first telescopic cylinder 28 drives the first lamination frame 19 together with the first lamination arm, second lamination arm, 3rd lamination arm moves down, second vacuum cup 35 holds silicon steel sheet, first telescopic cylinder 28 lifts, first link 16 entirety moves to left, three silicon steel sheets enter above splicing output device 7, first servo-electric slide unit 17 walks to end, first telescopic cylinder 28 drives three silicon steel sheets to decline, three silicon steel sheets are placed on splicing output device 7(lamination district) upper lamination, after lamination, the second vacuum cup 35 and silicon steel sheet depart from, three post lamination device 5 right laterals, yoke post material loading and transmitting procedure identical, after three post lamination device 5 right laterals, yoke post lamination device 6 drives a slice silicon steel sheet to enter splicing output device 7.Silicon steel sheet is positioned on splicing transmitting device and builds up E type by three post lamination device 5 and yoke post lamination device 6, and successively superposition is until be moved on turning device 8 by splicing transmitting device after reaching requirement and clamp, and after upset, lifting, namely completes the work of whole production line.
Due to different transformer specification, its window width is not of uniform size, in the present embodiment, in order to meet versatility, three post lamination device 5 are provided with the second screw pair 22 regulating transformer window width, have placed silicon steel sheet, overall right lateral in three post lamination device 5, capture in the process of next silicon steel sheet, coordinated by servomotor and the first screw pair 18 change realizing transformer window width.
In the present invention, yoke post lamination device 6 and three post lamination device 5 are modes that middle alternating rectilinear formula stacks, and do not interfere with each other each other, work alone.
Embodiment 3:
In transformer closed assembly process, some transformer needs stepping-in amount, in order to meet this requirement, on the basis of embodiment 2, the second lamination frame 23 is also provided with the 3rd screw pair the 33, three screw pair 33 by driven by servomotor.
In the present embodiment, on framework 15, the first servo-electric slide unit 17 both sides are parallel is provided with the first guide rail 24 and the second guide rail 25, second servo-electric slide unit 21 both sides are parallel is provided with the 3rd guide rail 26 and the 4th guide rail 27, and these four guide rails are auxiliary load-bearing rolling guide-rail pairs.
Splicing output device 7, by electromagnetism frock, is located at the carrying roller below electromagnetism frock and chain composition.Electromagnetism frock is used for tying up iron core, and carrying roller and chain are used for steadily shifting out iron core after closed assembly completes.Turning device 8 comprises the carrier roller bed 31 of supporting plate 32 under carrier roller mechanism 30, carrier roller mechanism 30 and supporting plate 32 both sides.
The conversion of conveying station and feeding station in the present invention, the indefinite transfer of indefinite transfer mechanism 13 belong to prior art, and do not describe the known technology means that control technology belongs to the industry in detail, do not describe one by one here.
More than exemplifying is only illustrate of the present invention, does not form the restriction to protection scope of the present invention, everyly all belongs within protection scope of the present invention with the same or analogous design of the present invention.
Claims (8)
1. the full-automatic closed assembly production line of transformer E core, it is characterized in that: comprise and set gradually three post feeding devices (1) in line and three post transmission positioning device (3) along side column feedstock direction, and set gradually yoke post feeding device (2) in line and yoke post transmission positioning device (4) along yoke post feedstock direction, described three post transmission positioning device (3) place straight lines and yoke post transmission positioning device (4) place linear vertical, splicing output device (7) is provided with between described three post transmission positioning device (3) and yoke post transmission positioning device (4), three post lamination device (5) and yoke post lamination device (6) is provided with above described three post transmission positioning device (3) and yoke post transmission positioning device (4) place plane, this three posts lamination device (5) and yoke post lamination device (6) on the same line and with three post transmission positioning device (3) place straight line coordinatioies, described splicing output device (7) side is connected with turning device (8), splicing output device (7) and turning device (8) are at same plane.
2. the full-automatic closed assembly production line of a kind of transformer E core according to claim 1, it is characterized in that: described three post feeding devices (1) comprise pallet underframe (10), material loading pallet (11), described pallet underframe (10) is provided with link chain mechanism, it this link chain mechanism is material loading pallet (11), described material loading pallet (11) there are feeding station and the conveying station of alternately conversion, described material loading pallet (11) is provided with magnetic separating device, and described pallet underframe (10) has lifting platform.
3. the full-automatic closed assembly production line of a kind of transformer E core according to claim 1, is characterized in that: described three post transmission positioning device (3) comprise three groups of limit guide rail (12) parallel with side column feedstock direction, be located at the indefinite transfer mechanism (13) in limit guide rail (12) and be located at the pick-and-place mechanism (14) at indefinite transfer mechanism (13) charging aperture place;
Described three groups of limit guide rail (12) are provided with the first screw pair (18) between any two, this first screw pair (18) is by driven by servomotor, described indefinite transfer mechanism (13) by magnetic conveyer belt, be located at photoelectric detection switch on magnetic conveyer belt and drive the servomotor of magnetic conveyer belt to form, described pick-and-place mechanism (14) comprises the swingle being located at three groups of limit guide rail (12) charging aperture places, is located at the first vacuum cup (34) on swingle and drives the cylinder of swingle.
4. the full-automatic closed assembly production line of a kind of transformer E core according to any one of claim 1-3, it is characterized in that: above described three post transmission positioning device (3) and yoke post transmission positioning device (4) place plane, be provided with framework (15), described three post lamination device (5) comprise the first servo-electric slide unit (17) be located on framework (15), be located at the first link (16) on the first servo-electric slide unit (17), be located at first lamination frame (19) of the first link (16) below, described first link (16) is fixed with the first telescopic cylinder (28), this first telescopic cylinder (28) is connected with the first lamination frame (19), described first lamination frame (19) is provided with the first lamination arm be parallel to each other, second lamination arm and the 3rd lamination arm, described first lamination arm, second lamination arm and the 3rd lamination arm are equipped with 6 the second vacuum cups (35),
Described yoke post lamination device (6) comprises the second servo-electric slide unit (21) be located on framework (15), the second link (20) on second servo-electric slide unit (21), be located at the second link (20) below the second lamination frame (23), described second link (20) is fixed with the second telescopic cylinder (29), this second telescopic cylinder (29) is connected with the second lamination frame (23), described second lamination frame (23) establishes the 4th lamination arm, and described 4th lamination arm is provided with 5 the 3rd vacuum cups (36);
Described first servo-electric slide unit (17) and the second servo-electric slide unit (21) are on the same line, described first lamination frame (19) is provided with the second screw pair (22), and this second screw pair (22) is provided with guardrail (9) by outside framework described in driven by servomotor (15).
5. the full-automatic closed assembly production line of a kind of transformer E core according to claim 4, it is characterized in that: parallelly in the first servo-electric slide unit (17) both sides on described framework (15) be provided with the first guide rail (24) and the second guide rail (25), parallelly in the second servo-electric slide unit (21) both sides on described framework (15) be provided with the 3rd guide rail (26) and the 4th guide rail (27).
6. the full-automatic closed assembly production line of a kind of transformer E core according to claim 4 or 5, is characterized in that: described second lamination frame (23) is also provided with the 3rd screw pair (33), and the 3rd screw pair (33) is by driven by servomotor.
7. the full-automatic closed assembly production line of a kind of transformer E core according to claim 1, is characterized in that: described splicing output device (7), by electromagnetism frock, is located at the carrying roller below electromagnetism frock and chain composition.
8. the full-automatic closed assembly production line of a kind of transformer E core according to claim 1, is characterized in that: described turning device (8) comprises the carrier roller bed (31) of supporting plate (32) under carrier roller mechanism (30), carrier roller mechanism (30) and supporting plate (32) both sides.
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| CN201610039523.6A CN105551786B (en) | 2016-01-21 | 2016-01-21 | A kind of full-automatic closed assembly production line of transformer E core |
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| CN201610039523.6A CN105551786B (en) | 2016-01-21 | 2016-01-21 | A kind of full-automatic closed assembly production line of transformer E core |
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| CN105551786B CN105551786B (en) | 2017-09-15 |
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