CN107867565A - Transformer core silicon-steel automatic docking device - Google Patents
Transformer core silicon-steel automatic docking device Download PDFInfo
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- CN107867565A CN107867565A CN201711297682.7A CN201711297682A CN107867565A CN 107867565 A CN107867565 A CN 107867565A CN 201711297682 A CN201711297682 A CN 201711297682A CN 107867565 A CN107867565 A CN 107867565A
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- stacking
- transmission
- transmission mechanism
- feeding
- sucking disc
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- 229910000976 Electrical steel Inorganic materials 0.000 title claims abstract description 52
- 238000003032 molecular docking Methods 0.000 title claims abstract description 32
- 230000007246 mechanism Effects 0.000 claims abstract description 264
- 230000005540 biological transmission Effects 0.000 claims abstract description 112
- 239000000463 material Substances 0.000 claims abstract description 67
- 238000007664 blowing Methods 0.000 claims description 34
- 230000008520 organization Effects 0.000 claims description 12
- 238000012546 transfer Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 7
- 230000033228 biological regulation Effects 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
Abstract
A kind of transformer core silicon-steel automatic docking device of the present invention, including the first feed bin mechanism, first transmission mechanism, stacking mechanism, charge mechanism, second feed bin mechanism and the second transmission mechanism, first feed bin mechanism is used to deposit upper lower yoke member type silicon steel sheet to be assembled, first transmission mechanism is used for the lower section that the upper lower yoke member type silicon steel sheet in the first feed bin mechanism is delivered to stacking mechanism, second feed bin mechanism is used to deposit column type silicon steel sheet in side to be assembled, second transmission mechanism is used for the lower section that column type silicon steel sheet in the side in the second feed bin mechanism is delivered to stacking mechanism, upper lower yoke member type silicon steel sheet carries out alternate code pile by transformer specification of the stacking mechanism according to needed for client with column type silicon steel sheet in side on charge mechanism.Assembly yield of the present invention is high, being capable of automatic identification supplied materials, completed knocked down products variation.
Description
Technical field
The present invention relates to transformer package technique field, is used for transformer core silicon-steel Automatic Code more particularly to one kind
Pile device.
Background technology
With the continuous improvement of electrifing degree, the demand of electric power is continuing to increase, and transformer is as in power Transmission
Important equipment, its demand are self-evident, and the demand of Transformer is especially prominent.Iron core inside transformer structure and
Performance directly influences the overall performance of transformer, therefore high to the manufacture craft of transformer core, required precision.Existing change
Depressor iron core is formed by stacking by the thick silicon steel sheets of 0.27-0.3mm, finally stacks into " day " word shape.An average middle-size and small-size change
Depressor is formed by stacking by the silicon steel sheet of more than 5000.
Prior art has the following disadvantages when being assembled to transformer：1. the correctness of transformer assembling is complete
Dependent on the manually identification to supplied materials, judgement identification can not be carried out automatically, and packaging efficiency is low, and the qualification rate of product is low；2. transformation
Device is poor in the regularity of assembling supplied materials, influences the assembling quality of transformer；3. assembly line can be only done single specification
Silicon steel sheet assembles, it is impossible to adapts to demand of the user to product diversification.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of assembly yield it is high, being capable of automatic identification supplied materials, assembling production
The diversified transformer core silicon-steel automatic docking device of product.
A kind of transformer core silicon-steel automatic docking device of the present invention, including the first feed bin mechanism, the first transmission mechanism,
Stacking mechanism, charge mechanism, the second feed bin mechanism and the second transmission mechanism, the first feed bin mechanism include the first discharge mechanism
With the first feed mechanism of side placed on it, first transmission mechanism is placed in the side of the first discharge mechanism, second material
Storehouse mechanism includes the second discharge mechanism and the second feed mechanism of side placed on it, and second transmission mechanism is placed in the second blowing
The side of mechanism, the charge mechanism include charging track and the charging carriage that is slided thereon, and the charging track is placed in the
Between one transmission mechanism and the second transmission mechanism, the stacking mechanism includes stacking frame, the first screw mechanism, the first stacking suction
Disc mechanism, the second screw mechanism and the second stacking sucking disc mechanism, the bottom of the stacking frame is provided with the first stacking track, described
First screw mechanism and the second screw mechanism are separately mounted in stacking frame, and the first stacking sucking disc mechanism passes through first
Thick stick mechanism is slided along the first stacking tracks travel, the second stacking sucking disc mechanism by the second screw mechanism along the first stacking track
OK, first transmission mechanism, the second transmission mechanism and charge mechanism are respectively placed in the lower section of the stacking frame, and described first
Stacking sucking disc mechanism is used to draw the supplied materials on the first transmission mechanism, and the second stacking sucking disc mechanism is used to draw the second transmission
Supplied materials in mechanism.
Transformer core silicon-steel automatic docking device of the present invention, wherein first, second discharge mechanism includes blowing
Chassis, blowing dolly and drive cylinder, the blowing chassis are provided with blowing track, and the drive cylinder is arranged on blowing dolly
Bottom, along blowing tracks travel in the presence of drive cylinder, the blowing dolly is provided with multiple etc. the blowing dolly
Away from the material carrier platform being spaced apart.
Transformer core silicon-steel automatic docking device of the present invention, wherein first, second feed mechanism includes feeding
Framework and feeding sucking disc mechanism, the bottom of the feeding framework are provided with feeding track, and the feeding sucking disc mechanism is inhaled including feeding
Disk restocking, feeding sucker chassis and cylinder push-rod, the feeding sucker restocking are provided with the feeding slided along the feeding track
Sliding block, connected by cylinder push-rod between the restocking of feeding sucker and feeding the sucker chassis, under the feeding sucker chassis
Portion is fixed with feeding Suction cup assembly.
Transformer core silicon-steel automatic docking device of the present invention, wherein it is described charging track include first charging track and
Second charging track, the first charging track are arranged on the lower section of stacking frame and extended outside stacking frame, and described first
One end of charging track is provided with lowering or hoisting gear, and the lowering or hoisting gear is placed in the lower section of stacking frame, the second charging track and
First charging track is disposed vertically, described to being provided with free orbit at the first charging orbital docking on the second charging track
The bottom of free orbit is provided with tumbler, and the free orbit realizes the rail that fed respectively with first in the presence of tumbler
The other end end in road or the second charging orbital docking.
Transformer core silicon-steel automatic docking device of the present invention, wherein the first, second stacking sucking disc mechanism includes
The restocking of stacking sucker, stacking sucker chassis, slide plate and connecting rod, the stacking sucker restocking are provided with along the first stacking track and slided
The first capable stacking sliding block, the bottom of the stacking sucker restocking are provided with the second stacking track and the 3rd screw mechanism, the cunning
Plate is fixed on slide plate along the second stacking tracks travel, the stacking sucker chassis by the 3rd screw mechanism by connecting rod
Bottom, the bottom of the stacking sucker chassis is provided with stacking Suction cup assembly.
Transformer core silicon-steel automatic docking device of the present invention, wherein first, second transmission mechanism includes transmission
Frame and reductor mounted thereto, described transmit are provided with multiple regulation guide rails, the transmission frame laterally side by side in frame
Upper longitudinal direction is provided with least one set of transmission assembly side by side, by connecting axis connection between neighboring transmission component, the reductor it is defeated
Shaft is connected with transmission assembly, and the transmission assembly is slided by reductor along the regulation guide rail.
Transformer core silicon-steel automatic docking device of the present invention, wherein also including the first material-receiving device and the second splicing dress
Put, first material-receiving device includes the first mounting bracket and the first splicing net mounted thereto, and first installation is placed on
The side of first transmission mechanism and it is fixed in stacking frame, second material-receiving device includes the second mounting bracket and the second splicing
Net, second installation are placed on the side of the second transmission mechanism and are fixed in stacking frame, the two of the second splicing net
Side is provided with linear slide rail component, and the second splicing Netcom crosses linear slide rail component and slided along second mounting bracket.
Transformer core silicon-steel automatic docking device of the present invention, wherein also include controlling organization, first conveyer
The end of structure and the second transmission mechanism is respectively equipped with sensor and image photographic system, and described image camera system includes mould of taking pictures
Block and image comparing module, the sensor are used to sense first transmission mechanism and the supplied materials of the second transmission mechanism end,
And controlling organization is transmitted a signal to, controlling organization control photo module is taken pictures supplied materials, and the image chi that will be clapped
The very little image comparing module that is transferred to is compared with picture size set in advance.
Transformer core silicon-steel automatic docking device of the present invention, wherein picture size and figure set in advance when supplied materials
As size it is consistent when, the first stacking sucking disc mechanism is by the supplied materials on the first transmission mechanism, the second stacking sucking disc mechanism
Supplied materials on second transmission mechanism is placed sequentially on charging carriage.
Transformer core silicon-steel automatic docking device of the present invention, wherein picture size and figure set in advance when supplied materials
When picture size is inconsistent, the supplied materials on the first transmission mechanism is placed on the first material-receiving device by the first stacking sucking disc mechanism
On, the supplied materials on the second transmission mechanism is placed on the second material-receiving device by the second stacking sucking disc mechanism.
Compared with prior art, advantage for present invention and have the beneficial effect that：1. the present invention passes through controlling organization control
Make the stacking between the first stacking sucking disc mechanism stacking height for drawing tablet corresponding with the second stacking sucking disc mechanism, adjacent material sheets
Distance, the automatic stacking to more specification silicon sheet cores can be realized.2. the present invention, in the range of design parameter, user can be certainly
Definition designs the product size and seam series of oneself, applied widely.3. the present invention is corresponding by the first stacking sucking disc mechanism
The tablet of the first feed bin mechanism, the corresponding tablet for drawing the second feed bin mechanism of the second stacking sucking disc mechanism are drawn, and uses first
The corresponding tablet drawn is alternately disposed on charging carriage by stacking sucking disc mechanism and the second stacking sucking disc mechanism respectively, to realize
Overall stacking of the iron core again to final stage from primary to main assembles, and saves palletization times, stacking efficiency high.4. the present invention is by adopting
The judgement to supplied materials correctness is realized with image photographic system, ensures the correct degree assembled with imported components, avoids substandard product
Product.5. the present invention conveys successively in a certain order by using first, second transmission mechanism to supplied materials, ensure
The regularity of tablet is conveyed, and then improves stacking efficiency.
The transformer core silicon-steel automatic docking device of the present invention is described further below in conjunction with the accompanying drawings.
Brief description of the drawings
Fig. 1 is the structural representation of transformer core silicon-steel automatic docking device of the present invention；
Fig. 2 is the structural representation of the first feed bin mechanism；
Fig. 3 is Fig. 2 front view；
Fig. 4 is the structural representation of the second feed bin mechanism；
Fig. 5 is Fig. 4 front view；
Fig. 6 is the structural representation of the first transmission mechanism；
Fig. 7 is Fig. 6 front view；
Fig. 8 is the structural representation of the second transmission mechanism；
Fig. 9 is Fig. 8 front view；
Figure 10 is the structural representation of stacking mechanism；
Figure 11 is Figure 10 front view；
Figure 12 is Figure 10 top view；
Figure 13 is the top view of charge mechanism；
Figure 14 is the side view of charge mechanism；
Wherein：1st, the first feed bin mechanism；2nd, the first transmission mechanism；3rd, stacking mechanism；4th, the first material-receiving device；5th, charger
Structure；6th, the second transmission mechanism；7th, the second feed bin mechanism；8th, controlling organization；9th, the second material-receiving device；10th, blowing chassis；11st, put
Expect track；12nd, drive cylinder；13rd, blowing dolly；14th, material carrier platform；15th, feeding framework；16th, feeding track；17th, feeding sliding block；
18th, feeding sucker restocking；19th, feeding sucker chassis；20th, cylinder push-rod；21st, feeding Suction cup assembly；22nd, frame is transmitted；23rd, adjust
Save guide rail；24th, transfer tape assemble；25th, connecting shaft；26th, the first lead screw assembly；27th, reductor；28th, tooth is supported；29th, second
Thick stick component；30th, linear slide rail；31st, positioning tooth；32nd, stacking frame；33rd, the first stacking sucking disc mechanism；34th, the second stacking sucker
Mechanism；35th, the first screw mechanism；36th, the second screw mechanism；37th, the first stacking track；38th, the first stacking sliding block；39th, stacking
Sucker restocking；40th, slide plate；41st, stacking sucker chassis；42nd, stacking Suction cup assembly；43rd, connecting rod；44th, the second stacking track；
45th, the first charging track；46th, the second charging track；47th, free orbit；48th, tumbler；49th, charging carriage；50th, lifting dress
Put.
Embodiment
As shown in figure 1, a kind of transformer core silicon-steel automatic docking device of the present invention, including the first feed bin mechanism 1, the
One transmission mechanism 2, stacking mechanism 3, charge mechanism 5, the second feed bin mechanism 7 and the second transmission mechanism 6, the first feed bin mechanism 1 uses
In depositing upper lower yoke member type silicon steel sheet to be assembled, the first transmission mechanism 2 is used for the upper lower yoke member type in the first feed bin mechanism 1
Silicon steel sheet is delivered to the lower section of stacking mechanism 3, and the second feed bin mechanism 7 is used to depositing column type silicon steel sheet in side to be assembled, and second
Transmission mechanism 6 is used for the lower section that column type silicon steel sheet in the side in the second feed bin mechanism 7 is delivered to stacking mechanism 3, upper lower yoke member
Transformer specification of the type silicon steel sheet with column type silicon steel sheet in side by stacking mechanism 3 according to needed for client is enterprising in charge mechanism 5
Row alternately stacking.
As Figure 2-Figure 5, the first feed bin mechanism 1 includes the first discharge mechanism and the first feeder of side placed on it
Structure, the first transmission mechanism 2 are placed in the side of the first discharge mechanism, and the second feed bin mechanism 7 includes the second discharge mechanism and is placed in it
Second feed mechanism of top, the second transmission mechanism 6 are placed in the side of the second discharge mechanism.First, second discharge mechanism includes
Blowing chassis 10, blowing dolly 13 and drive cylinder 12, blowing chassis 10 are provided with blowing track 11, and drive cylinder 12 is arranged on
The bottom of blowing dolly 13, blowing dolly 13 slide in the presence of drive cylinder 12 along blowing track 11, on blowing dolly 13
Material carrier platform 14 provided with the distribution of multiple equi-spaced aparts, lower yoke member type silicon is placed with each material carrier platform 14 of the first discharge mechanism
Steel disc, column type silicon steel sheet in side is placed with each material carrier platform 14 of the second discharge mechanism.
First, second feed mechanism includes feeding framework 15 and feeding sucking disc mechanism, and the bottom of feeding framework 15, which is provided with, to be sent
Expect track 16, feeding sucking disc mechanism includes feeding sucker restocking 18, feeding sucker chassis 19 and cylinder push-rod 20, on feeding sucker
Frame 18 is provided with the feeding sliding block 17 slided along feeding track 16, passes through between feeding sucker restocking 18 and feeding sucker chassis 19
Cylinder push-rod 20 connects, and the bottom of feeding sucker chassis 19 is fixed with feeding Suction cup assembly 21.In embodiments of the invention, first
Feeding sucker chassis 19 in feed mechanism is provided with two, and the feeding sucker chassis 19 in the second feed mechanism is provided with three, phase
The distance between adjacent feeding sucker chassis 19 is changeless, in order to draw tablet on material carrier platform 14.
Feed mechanism is used to the tablet to be assembled on blowing dolly 13 being sent to transmission mechanism, and feed mechanism is being drawn
During tablet, blowing dolly 13 is slided to the underface of feeding framework 15 in the presence of drive cylinder 12 along blowing track 11, is sent
Material sucker restocking 18 is slided to at tablet position correspondence, being inhaled by feeding Suction cup assembly 21 to tablet along feeding track 16
Take, after absorption, feeding sucker restocking 18 is slided to the surface of transmission mechanism, feeding Suction cup assembly 21 along feeding track 16
Decline certain altitude in the presence of cylinder push-rod 20, tablet is placed on transmission mechanism, be repeated in, in addition, when drawing,
Tablet on material carrier platform 14 often declines certain altitude, and feeding Suction cup assembly 21 is then corresponding in the presence of cylinder push-rod 20 to decline one
Fixed height, draws to tablet.After the completion of feed mechanism is drawn to the tablet of the correspondence position of blowing dolly 13, blowing is small
Car 13 continues to slide along blowing track 11, the underface that will have tablet opening position to be placed in feeding framework 15 on blowing dolly 13, according to
This is repeated.
As shown in Fig. 6-Fig. 9, first, second transmission mechanism 2,6 includes transmission frame 22 and reductor mounted thereto
27, transmit and be provided with multiple regulation guide rails 23 in frame 22 laterally side by side, transmit longitudinal direction in frame 22 and be provided with least one set of pass side by side
Defeated component, connected by connecting shaft 25 between neighboring transmission component, the output shaft of reductor 27 is connected with transmission assembly, transmission group
Part is slided by reductor 27 along regulation guide rail 23.It is provided with transfer tape assemble 24 in transmission assembly, transfer tape assemble 24 passes through the
One lead screw assembly 26 is transmitted action, and the tablet drawn every time is placed on transfer tape assemble 24 by feed mechanism, passes through biography
The neat conveying that tablet is realized with component 24 is sent, stacking mechanism 3, can be right when the tablet on to transfer tape assemble 24 is drawn
Transfer tape assemble 24 applies a downward pressure, therefore, the end of transfer tape assemble 24 is provided with the branch for having supporting role to it
Tooth 28 is supportted, ensures the steady progress of web transportation, the end that transmission assembly is corresponded in transmission frame 22 is provided with positioning component, transmitted
Frame 22 is provided with linear slide rail 30, and positioning component includes the lead screw assembly 29 of positioning tooth 31 and second being adapted to support tooth 28,
Positioning tooth 31 slides under the effect of the second lead screw assembly 29 along linear slide rail 30, and then is positioned according to the big minor adjustment of sheet size
The distance between tooth 31 and transmission assembly, to adapt to various sizes of tablet.Wherein, the first transmission mechanism 2 is provided with two groups of transmission
Component, the second transmission mechanism 6 are provided with three groups of transmission assemblies.
As shown in Figure 10-Figure 12, stacking mechanism 3 includes stacking frame 32, the first screw mechanism 35, the first stacking sucker machine
Structure 33, the second screw mechanism 36 and the second stacking sucking disc mechanism 34, the bottom of stacking frame 32 are provided with the first stacking track 37, the
One screw mechanism 35 and the second screw mechanism 36 are separately mounted in stacking frame 32, and the first stacking sucking disc mechanism 33 passes through first
Screw mechanism 35 slides along the first stacking track 37, and the second stacking sucking disc mechanism 34 is by the second screw mechanism 36 along the first stacking
Track 37 slides, wherein, first, second stacking sucking disc mechanism 33,34 include stacking sucker restocking 39, stacking sucker chassis 41,
Slide plate 40 and connecting rod 43, stacking sucker restocking 39 are provided with the first stacking sliding block 38 slided along the first stacking track 37, code
The bottom of pile sucker restocking 39 is provided with the second stacking track 44 and the 3rd screw mechanism, and slide plate 40 is by the 3rd screw mechanism along
Two stacking tracks 44 slide, and stacking sucker chassis 41 is fixed on the bottom of slide plate 40, stacking sucker chassis 41 by connecting rod 43
Bottom be provided with stacking Suction cup assembly 42, the first transmission mechanism 2 and the second transmission mechanism 6 are respectively placed under stacking frame 32
Side, the first stacking sucking disc mechanism 33 are used to draw the supplied materials on the first transmission mechanism 2, and the second stacking sucking disc mechanism 34 is used to draw
Supplied materials on second transmission mechanism 6.In embodiments of the invention, the stacking sucker chassis 41 in the first stacking sucking disc mechanism 33 is set
There are two, the stacking sucker chassis 41 in the second stacking sucking disc mechanism 34 is provided with three, between adjacent stacking sucker chassis 41
It is adjustable that distance is slided by slide plate 40 along the second stacking track 44, to adapt to the transformer core of different size.
Further, a feeding sucker chassis 19 is corresponded on the initiating terminal of every group of transmission assembly, one is corresponded on end
Stacking sucker chassis 41, it is preferred that the distance between the distance between neighboring transmission component and adjacent feeding sucker chassis 19 phase
Together.
As shown in Figure 13, Figure 14, charge mechanism 5 is placed in the lower section of stacking frame 32, charge mechanism 5 include charging track and
The charging carriage 49 slided thereon, charging track include the first charging charging track 46 of track 45 and second, the first charging rail
Road 45 is arranged on the lower section of stacking frame 32 and extended outside stacking frame 32, and the first charging track 45 is placed in the first transmission mechanism
2 and second between transmission mechanism 6, and one end of the first charging track 45 is provided with lowering or hoisting gear 50, and lowering or hoisting gear 50 is placed in stacking machine
The lower section of frame 32, the second charging track 46 are disposed vertically with the first charging track 45, are fed on the second charging track 46 with first
The joint of track 45 is provided with free orbit 47, and the bottom of free orbit 47 is provided with tumbler 48, and free orbit 47 is rotating dress
Put and realize that the track 46 that fed respectively with the other end end of the first charging track 45 or second docks in the presence of 48, be achieved in
Charging carriage 49 slides in the first charging track 45 with switching on the second charging track 46, and the opening position of lowering or hoisting gear 50 is assembling position
Put, lowering or hoisting gear 50 is provided with taper platform, and the bottom of charging carriage 49 is provided with the bellmouth being adapted to taper platform, charging carriage 49
When sliding to 50 opening position of lowering or hoisting gear, charging carriage 49 is coordinated by bellmouth and taper platform to be fixed on lowering or hoisting gear 50,
Charging carriage 49 raises in the presence of lowering or hoisting gear 50, respectively by the first stacking sucking disc mechanism 33 by the first transmission mechanism 2
On supplied materials, the second stacking sucking disc mechanism 34 by the supplied materials on the second transmission mechanism 6 according to the transformer of actually required assembling advise
Lattice carry out alternately stacking, and stacking sucking disc mechanism often places a layered material piece, and lowering or hoisting gear 50, which can correspond to, declines certain altitude, has assembled
Bi Hou, elevating mechanism drop to original position, and charging carriage 49 just skids off along charging track, and worker takes the iron core being completed away
.
Also include the first material-receiving device 4 and the second material-receiving device 9, the first material-receiving device 4 includes the first mounting bracket and installation
In the first splicing net thereon, the first installation is placed on the side of the first transmission mechanism 2 and is fixed in stacking frame 32, second
Material-receiving device 9 includes the second mounting bracket and the second splicing net, and the second installation is placed on the side of the second transmission mechanism 6 and is fixed on
In stacking frame 32, the both sides of the second splicing net are provided with the component of linear slide rail 30, and the component of linear slide rail 30 is crossed by the second splicing Netcom
Slided along the second mounting bracket.
Also include controlling organization 8, controlling organization 8 is used to control the first feed bin mechanism 1, the first transmission mechanism 2, stacking respectively
Mechanism 3, charge mechanism 5, the second feed bin mechanism 7, the second transmission mechanism 6, the first material-receiving device 4 and the second material-receiving device 9, control
Mechanism 8 is preset to the stacking order and stacking quantity of upper lower yoke member type silicon steel sheet and column type silicon steel sheet in side in advance, the
The end of one transmission mechanism 2 and the second transmission mechanism 6 is respectively equipped with sensor and image photographic system, and image photographic system includes
Photo module and image comparing module, sensor are used to sense the first transmission mechanism 2 and the supplied materials of the end of the second transmission mechanism 6,
And controlling organization 8 is transmitted a signal to, make controlling organization 8 control photo module to take pictures supplied materials, and the image that will be clapped
Size is transferred to image comparing module and is compared with picture size set in advance.
Wherein, when the picture size of supplied materials is consistent with picture size set in advance, the first stacking sucking disc mechanism 33 will
Supplied materials on second transmission mechanism 6 is placed sequentially in charging by supplied materials, the second stacking sucking disc mechanism 34 on the first transmission mechanism 2
Assembled on dolly 49.
When the picture size of supplied materials is inconsistent with picture size set in advance, that is, think that supplied materials is expected to be wrong, first yard
Supplied materials on first transmission mechanism 2 is placed on the first material-receiving device 4 by pile sucking disc mechanism 33, and the second stacking sucking disc mechanism 34 will
Supplied materials on second transmission mechanism 6 is placed on the second material-receiving device 9, is further continued for carrying out picture size ratio to next group of supplied materials
It is right, if still inconsistent, repeat aforesaid operations and mistake material is correspondingly placed on the first material-receiving device 4 and the second material-receiving device 9 respectively,
Until supplied materials is consistent with picture size set in advance, then supplied materials is placed on charging carriage 49 and assembled.
When wrong material number is more than seam series (seam series be iron core first pole, main pole, last pole assembling when one
Stacking circulates carried out stacking number), then show that the supplied materials required to iron core assembling is incorrect, now, controlling organization
Control whole automatic docking device out of service, and prompt operator to check and adjust the correctness of supplied materials.
The present invention specific work process be：
The first step：Preparation, upper lower yoke member type silicon steel sheet to be assembled is placed on the first discharge mechanism, group will be treated
Column type silicon steel sheet is placed on the second feed mechanism in the side of dress；
The parts such as iron core folder and arm-tie are arranged on charging carriage 49 in advance, and make charging carriage 49 along charging track
Slide to the opening position of lowering or hoisting gear 50, charging carriage 49 and be promoted to peak in the presence of lowering or hoisting gear 50.
Second step：Column type silicon steel sheet in upper lower yoke member type silicon steel sheet, side is drawn by transmission by first, second feed mechanism
To first, second transmission mechanism 2,6.
3rd step：Column type silicon steel sheet is in the presence of first, second transmission mechanism 2,6 in upper lower yoke member type silicon steel sheet, side
When being sent to the end of transfer tape assemble 24, image photographic system is taken pictures to supplied materials and entered with picture size set in advance
Row compares；
When comparison result is identical, the first stacking sucker is by the supplied materials on the first transmission mechanism 2, the second stacking sucker by
Supplied materials on two transmission mechanisms 6 is placed sequentially on charging carriage 49 and assembled；
When comparison result differs, the supplied materials on the first transmission mechanism 2 is placed on by the first stacking sucking disc mechanism 33
On one material-receiving device 4, the second stacking sucking disc mechanism 34 supplied materials on second transmission mechanism 6 is placed on the second material-receiving device 9,
It is further continued for that next group of supplied materials is compared, if still inconsistent, repeat aforesaid operations and mistake is expected that being correspondingly placed at first connects respectively
Expect on the material-receiving device 9 of device 4 and second, until supplied materials is consistent with picture size set in advance, then supplied materials is placed on charging
Assembled on dolly 49.
4th step：After the silicon sheet core on charging carriage 49 is completed, charging carriage 49 is in lowering or hoisting gear 50
Original position is dropped under effect, charging carriage 49 just skids off along charging track, and worker takes the iron core being completed away.
Embodiment described above is only that the preferred embodiment of the present invention is described, not to the model of the present invention
Enclose and be defined, on the premise of design spirit of the present invention is not departed from, technical side of the those of ordinary skill in the art to the present invention
The various modifications and improvement that case is made, it all should fall into the protection domain of claims of the present invention determination.
Claims (10)
- A kind of 1. transformer core silicon-steel automatic docking device, it is characterised in that：Including the first feed bin mechanism, the first conveyer Structure, stacking mechanism, charge mechanism, the second feed bin mechanism and the second transmission mechanism, the first feed bin mechanism include the first blowing Mechanism and the first feed mechanism of side placed on it, first transmission mechanism are placed in the side of the first discharge mechanism, and described Two feed bin mechanisms include the second discharge mechanism and the second feed mechanism of side placed on it, and second transmission mechanism is placed in second The side of discharge mechanism, the charge mechanism include charging track and the charging carriage slided thereon, and the charging track is put Between the first transmission mechanism and the second transmission mechanism, the stacking mechanism include stacking frame, the first screw mechanism, first yard Pile sucking disc mechanism, the second screw mechanism and the second stacking sucking disc mechanism, the bottom of the stacking frame are provided with the first stacking track, First screw mechanism and the second screw mechanism are separately mounted in stacking frame, and the first stacking sucking disc mechanism passes through One screw mechanism is along the first stacking tracks travel, and the second stacking sucking disc mechanism is by the second screw mechanism along the first stacking rail Road slides, and first transmission mechanism, the second transmission mechanism are respectively placed in the lower section of the stacking frame with charge mechanism, described First stacking sucking disc mechanism is used to draw the supplied materials on the first transmission mechanism, and the second stacking sucking disc mechanism is used to draw second Supplied materials on transmission mechanism.
- 2. transformer core silicon-steel automatic docking device according to claim 1, it is characterised in that：Described first, Two discharge mechanisms include blowing chassis, blowing dolly and drive cylinder, and the blowing chassis is provided with blowing track, the driving Cylinder be arranged on blowing dolly bottom, the blowing dolly in the presence of drive cylinder along blowing tracks travel, it is described to put Trolley is provided with the material carrier platform of multiple equi-spaced aparts distribution.
- 3. transformer core silicon-steel automatic docking device according to claim 1, it is characterised in that：Described first, Two feed mechanisms include feeding framework and feeding sucking disc mechanism, and the bottom of the feeding framework is provided with feeding track, the feeding Sucking disc mechanism includes the restocking of feeding sucker, feeding sucker chassis and cylinder push-rod, and the feeding sucker restocking is provided with along described The feeding sliding block that feeding track slides, connected by cylinder push-rod between the restocking of feeding sucker and feeding the sucker chassis, institute The bottom for stating feeding sucker chassis is fixed with feeding Suction cup assembly.
- 4. transformer core silicon-steel automatic docking device according to claim 1, it is characterised in that：The charging track Including the first charging track and the second charging track, the first charging track is arranged on the lower section of stacking frame and extends code Outside stack machine frame, one end of the first charging track is provided with lowering or hoisting gear, and the lowering or hoisting gear is placed in the lower section of stacking frame, institute State the second charging track to be disposed vertically with the first charging track, to setting at the first charging orbital docking on the second charging track There is free orbit, the bottom of the free orbit is provided with tumbler, and the free orbit is realized in the presence of tumbler Other end end with the first charging track or the second charging orbital docking respectively.
- 5. transformer core silicon-steel automatic docking device according to claim 1, it is characterised in that：Described first, Two stacking sucking disc mechanisms include the restocking of stacking sucker, stacking sucker chassis, slide plate and connecting rod, are set in the stacking sucker restocking There is the first stacking sliding block along the first stacking tracks travel, the bottom of the stacking sucker restocking is provided with the second stacking track and the Three screw mechanisms, the slide plate are led to by the 3rd screw mechanism along the second stacking tracks travel, the stacking sucker chassis The bottom that connecting rod is fixed on slide plate is crossed, the bottom of the stacking sucker chassis is provided with stacking Suction cup assembly.
- 6. transformer core silicon-steel automatic docking device according to claim 1, it is characterised in that：Described first, Two transmission mechanisms include transmission frame and reductor mounted thereto, and multiple regulations are provided with laterally side by side in the transmission frame Guide rail, described transmit longitudinally are provided with least one set of transmission assembly in frame, connected between neighboring transmission component by connecting shaft side by side Connect, the output shaft of the reductor is connected with transmission assembly, and the transmission assembly is slided by reductor along the regulation guide rail.
- 7. transformer core silicon-steel automatic docking device according to claim 1, it is characterised in that：Also connect including first Material device and the second material-receiving device, first material-receiving device include the first mounting bracket and the first splicing net mounted thereto, First installation is placed on the side of the first transmission mechanism and is fixed in stacking frame, and second material-receiving device includes the Two mounting brackets and the second splicing net, second installation are placed on the side of the second transmission mechanism and are fixed in stacking frame, The both sides of the second splicing net are provided with linear slide rail component, and linear slide rail component is crossed along described second by the second splicing Netcom Mounting bracket slides.
- 8. transformer core silicon-steel automatic docking device according to claim 1, it is characterised in that：Also include control machine Structure, the end of first transmission mechanism and the second transmission mechanism are respectively equipped with sensor and image photographic system, described image Camera system includes photo module and image comparing module, and the sensor is used to sense first transmission mechanism and the second biography The supplied materials of transfer mechanism end, and controlling organization is transmitted a signal to, controlling organization control photo module is taken pictures supplied materials, And the picture size clapped is transferred to image comparing module and is compared with picture size set in advance.
- 9. transformer core silicon-steel automatic docking device according to claim 8, it is characterised in that：When the image of supplied materials When size is consistent with picture size set in advance, the first stacking sucking disc mechanism is by the supplied materials on the first transmission mechanism, institute State the second stacking sucking disc mechanism the supplied materials on the second transmission mechanism is placed sequentially on charging carriage.
- 10. transformer core silicon-steel automatic docking device according to claim 8, it is characterised in that：When the figure of supplied materials As size and picture size set in advance it is inconsistent when, the first stacking sucking disc mechanism is by the supplied materials on the first transmission mechanism It is placed on the first material-receiving device, the supplied materials on the second transmission mechanism is placed on the second splicing by the second stacking sucking disc mechanism On device.
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| CN201711297682.7A CN107867565A (en) | 2017-12-08 | 2017-12-08 | Transformer core silicon-steel automatic docking device |
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| CN201711297682.7A CN107867565A (en) | 2017-12-08 | 2017-12-08 | Transformer core silicon-steel automatic docking device |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108565106A (en) * | 2018-04-04 | 2018-09-21 | 盐城工学院 | A kind of silicon steel sheet feeding-distribution device and silicon steel sheet automatic laminating device |
| CN109256276A (en) * | 2018-11-30 | 2019-01-22 | 中节能西安启源机电装备有限公司 | A kind of yard of material storing transloading equipment and its application method |
| CN111081467A (en) * | 2020-01-07 | 2020-04-28 | 江苏北辰互邦电力股份有限公司 | Automatic feeding device for production of silicon steel sheet laminations based on transformer cores |
| CN111620246A (en) * | 2020-06-05 | 2020-09-04 | 镇江中化聚氨酯工业设备有限公司 | Automatic stacking mechanism of polyurethane battenboard |
| CN112520415A (en) * | 2020-12-16 | 2021-03-19 | 海安上海交通大学智能装备研究院 | Automatic stacked material level warehouse |
| CN113555207A (en) * | 2021-06-09 | 2021-10-26 | 南通思瑞机器制造有限公司 | Feeding system for silicon steel sheet stacking |
| CN114104745A (en) * | 2021-12-09 | 2022-03-01 | 珠海格力智能装备有限公司 | Stacking equipment and stacking transportation method |
| CN115512958A (en) * | 2022-11-17 | 2022-12-23 | 山东普田电力设备有限公司 | Stacking equipment for transformer iron core |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108565106A (en) * | 2018-04-04 | 2018-09-21 | 盐城工学院 | A kind of silicon steel sheet feeding-distribution device and silicon steel sheet automatic laminating device |
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| CN111620246A (en) * | 2020-06-05 | 2020-09-04 | 镇江中化聚氨酯工业设备有限公司 | Automatic stacking mechanism of polyurethane battenboard |
| CN112520415A (en) * | 2020-12-16 | 2021-03-19 | 海安上海交通大学智能装备研究院 | Automatic stacked material level warehouse |
| CN113555207A (en) * | 2021-06-09 | 2021-10-26 | 南通思瑞机器制造有限公司 | Feeding system for silicon steel sheet stacking |
| CN114104745A (en) * | 2021-12-09 | 2022-03-01 | 珠海格力智能装备有限公司 | Stacking equipment and stacking transportation method |
| CN115512958A (en) * | 2022-11-17 | 2022-12-23 | 山东普田电力设备有限公司 | Stacking equipment for transformer iron core |
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