CN205335067U - Full -automatic closed assembly production line of transformer E sections heart - Google Patents
Full -automatic closed assembly production line of transformer E sections heart Download PDFInfo
- Publication number
- CN205335067U CN205335067U CN201620057791.6U CN201620057791U CN205335067U CN 205335067 U CN205335067 U CN 205335067U CN 201620057791 U CN201620057791 U CN 201620057791U CN 205335067 U CN205335067 U CN 205335067U
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- lamination
- post
- yoke
- positioning device
- transmission positioning
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Abstract
The utility model provides a full -automatic closed assembly production line of transformer E sections heart, include that edgewise post feed direction sets gradually in alignment three post loading attachment and three posts transmission positioner, and set gradually in alignment yoke post loading attachment and yoke post transmission positioner along yoke post feed direction, three posts transmission positioner place straight line and yoke post transmission positioner place straight line are perpendicular, it meets material output device to be equipped with between three posts transmission positioner and the yoke post transmission positioner, three posts transmission positioner and yoke post transmission positioner place plane top are equipped with three post lamination devices and yoke post lamination device, this three posts lamination device and yoke post lamination device belong to sharp apposition on same straight line and with three posts transmission positioner, connect material output device one side to be connected with turning device, connect material output device and turning device at the coplanar. The utility model discloses labour saving and time saving, compact structure is efficient, can realize the adjustable function of transformer window and step -by -step volume automatically, and the commonality is strong.
Description
Technical field
This utility model belongs to transformer core and makes field, particularly relates to a kind of full-automatic closed assembly production line of transformator E core。
Background technology
So-called " E " word is unshakable in one's determination, and namely three side columns become E type with a piece of yoke column combination, then would be combined into the monolayer unshakable in one's determination of E type shape and carry out progressively superposition, until required thickness is extremely。
Existing stacking technique is entirely and manually folds, artificial lamination, working strength is bigger and uninteresting repetitive is very frequent, and production efficiency is low and unstable product quality, increasing severely plus current cost of labor, Transformer Enterprise is in the urgent need to a fully-automatic equipment that can substitute artificial lamination。
Few about the equipment of E core closed assembly at present, even if there being similar products, closed assembly unshakable in one's determination mostly with fabrication hole or rectangular silicon steel disc and need manually iron core to be folded in advance, it is impossible to meet automatic charging, be automatically positioned the requirement transmitting and being automatically adjusted transformator window and stepping-in amount。
Utility model content
The purpose of this utility model is to solve the problems referred to above of the prior art, it is provided that a kind of full-automatic closed assembly production line of transformator E core。
For this, this utility model provides a kind of full-automatic closed assembly production line of transformator E core, including setting gradually three post feeding devices in line and three post transmission positioning device along side column feedstock direction, and yoke post feeding device in line and yoke post transmission positioning device is set gradually along yoke post feedstock direction, described three post transmission positioning device place straight lines are vertical with yoke post transmission positioning device place straight line, it is provided with splicing output device between described three post transmission positioning device and yoke post transmission positioning device, described three post transmission positioning device and yoke post transmission positioning device place plane are arranged over three post lamination device and yoke post lamination device, this three posts lamination device and yoke post lamination device on the same line and with three post transmission positioning device place straight line coordinatioies, described splicing output device side is connected to turning device, splicing output device and turning device are in the same plane。
Described three post feeding devices include pallet underframe, feeding pallet, described pallet underframe is provided with link chain mechanism, it this link chain mechanism is feeding pallet, described feeding pallet has feeding station and the conveying station of alternately conversion, described feeding pallet is provided with magnetic separating device, and described pallet underframe has lifting platform。
Described three post transmission positioning device include limit guide rail three groups parallel with side column feedstock direction, the indefinite transfer mechanism being located in limit guide rail and are located at the pick-and-place mechanism at charging aperture place of indefinite transfer mechanism；
Described three groups of limit guide rail are provided with the first screw pair between any two, this first screw pair is by driven by servomotor, described indefinite transfer mechanism is by magnetic conveyer belt, the photoelectric detection switch being located on magnetic conveyer belt and drives the servomotor of magnetic conveyer belt to form, described pick-and-place mechanism includes the swingle being located at three groups of limit guide rail charging aperture places, is located at the first vacuum cup on swingle and drives the cylinder of swingle。
Described three post transmission positioning device and yoke post transmission positioning device place plane are arranged over framework, described three post lamination device include the first servo-electric slide unit being located on framework, it is located at the first link on the first servo-electric slide unit, it is located at the first lamination frame below the first link, described first link is fixed with the first telescopic cylinder, this first telescopic cylinder and the first lamination frame connect, described first lamination frame is provided with the first lamination arm being parallel to each other, second lamination arm and the 3rd lamination arm, described first lamination arm, second lamination arm and the 3rd lamination arm are equipped with 6 the second vacuum cups；
Described yoke post lamination device includes the second servo-electric slide unit being located on framework, the second link on second servo-electric slide unit, it is located at the second lamination frame below the second link, described second link is fixed with the second telescopic cylinder, this second telescopic cylinder and the second lamination frame connect, described second lamination erection the 4th lamination arm, described 4th lamination arm is provided with 5 the 3rd vacuum cups；
On the same line, described first lamination frame is provided with the second screw pair for described first servo-electric slide unit and the second servo-electric slide unit, and this second screw pair framework described in driven by servomotor is externally provided with guardrail。
Described framework is provided with the first guide rail and the second guide rail the first servo-electric slide unit both sides are parallel, described framework is provided with the 3rd guide rail and the 4th guide rail the second servo-electric slide unit both sides are parallel。
Being additionally provided with the 3rd screw pair on described second lamination frame, the 3rd screw pair is by driven by servomotor。
Described splicing output device, by electromagnetism frock, is located at the carrying roller below electromagnetism frock and chain composition。
Described turning device includes the supporting plate under carrier roller mechanism, carrier roller mechanism and the carrier roller bed of supporting plate both sides。
This utility model compared with prior art has the advantage that
1, feeding device employing multistation trade-off, chain-driving switch is time saving and energy saving；
2, transmission location adopts the mode that spacing adjustable wide guide rail and transmission structure combine, it is achieved stalloy location positioning, it is ensured that stalloy accurately arrives pulldown district；Make product that the requirement of iron prop regularity is lower, it is not necessary to artificial pre-folding can realize automatic pre-determined bit；
3, lamination adopts left and right feeding, and middle alternating rectilinear formula stacks mode, and compact conformation efficiency is high；
4, lamination arm motion positions adopts servomotor, screw pair, can be automatically obtained the adjustable function of transformator window and stepping-in amount；
5, stand-alone configuration, is applicable to the product that all kinds cut-to-length is sheared, it is not necessary to existing horizontal equipment of cutting is done any change, highly versatile。
It is described in further details below in conjunction with accompanying drawing。
Accompanying drawing explanation
Fig. 1 is axis side view such as grade of the present utility model；
Fig. 2 is composition detail drawing of the present utility model。
In figure: 1, three post feeding device；2, yoke post feeding device；3, three post transmission positioning device；4, yoke post transmission positioning device；5, three post lamination device；6, yoke post lamination device；7, splicing output device；8, turning device；9, guardrail；10, pallet underframe；11, feeding pallet；12, limit guide rail；13, indefinite transfer mechanism；14, pick-and-place mechanism；15, framework；16, the first link；17, the first servo-electric slide unit；18, the first screw pair；19, the first lamination frame；20, the second link；21, the second servo-electric slide unit；22, the second screw pair；23, the second lamination frame；24, the first guide rail；25, the second guide rail；26, the 3rd guide rail；27, the 4th guide rail；28, the first telescopic cylinder；29, the second telescopic cylinder；30, carrier roller mechanism；31, carrier roller bed；32, supporting plate；33, the 3rd screw pair；34, the first vacuum cup；35, the second vacuum cup；36, the 3rd vacuum cup。
Detailed description of the invention
Embodiment 1:
Present embodiments provide a kind of full-automatic closed assembly production line of transformator E core, three post feeding device 1 and three post transmission positioning device 3 in line are set gradually including along side column feedstock direction, and yoke post feeding device 2 in line and yoke post transmission positioning device 4 is set gradually along yoke post feedstock direction, described three post transmission positioning device 3 place straight lines are vertical with yoke post transmission positioning device 4 place straight line, it is provided with splicing output device 7 between described three post transmission positioning device 3 and yoke post transmission positioning device 4, described three post transmission positioning device 3 and yoke post transmission positioning device 4 place plane are arranged over three post lamination device 5 and yoke post lamination device 6, this three posts lamination device 5 and yoke post lamination device 6 on the same line and with three post transmission positioning device 3 place straight line coordinatioies, described splicing output device 7 side is connected to turning device 8, splicing output device 7 and turning device 8 are in the same plane。
The present embodiment work process,
Three stalloys are by three post feeding device 1 feedings, the end of three post transmission positioning device 3 is arrived under the effect of three post transmission positioning device 3, piece of silicon steel disc is by yoke post feeding device 2 feeding simultaneously, arrives the end of yoke post transmission positioning device 4 under the effect of yoke post transmission positioning device 4；Then three post lamination device 5 on splicing output device 7 by three stalloy laminations, after lamination completes, three post lamination device 5 move to right, yoke post lamination device 6 drives piece of silicon steel disc to carry out lamination, three side columns become E type with a piece of yoke column combination, then would be combined into the monolayer unshakable in one's determination of E type shape and carry out progressively superposition, until being moved on turning device 8 by splicing output device 7 and clamp after required thickness, lift after overturning 90 °, namely complete the work of whole production line。
Embodiment 2:
On the basis of embodiment 1, present embodiments provide a kind of full-automatic closed assembly production line of transformator E core as shown in Figure 1, 2, wherein, three post feeding devices 1 include pallet underframe 10, feeding pallet 11, pallet underframe 10 is provided with link chain mechanism, this link chain mechanism is feeding pallet 11, feeding pallet 11 has feeding station and the conveying station of alternately conversion, feeding pallet 11 is provided with magnetic separating device, and pallet underframe 10 has lifting platform。Yoke post feeding device 2 and three post feeding devices 1 are identical。
Three post transmission positioning device 3 include limit guide rail 12 three groups parallel with side column feedstock direction, the indefinite transfer mechanism 13 being located in limit guide rail 12 and are located at the pick-and-place mechanism 14 at charging aperture place of indefinite transfer mechanism 13；Three groups of limit guide rail 12 are provided with the first screw pair 18 between any two, this first screw pair 18 is by driven by servomotor, described indefinite transfer mechanism 13 is by magnetic conveyer belt, the photoelectric detection switch being located on magnetic conveyer belt and drives the servomotor of magnetic conveyer belt to form, described pick-and-place mechanism 14 includes the swingle being located at three groups of limit guide rail 12 charging aperture places, is located at the first vacuum cup 34 on swingle and drives the cylinder of swingle。Yoke post transmission positioning device 4 includes limit guide rail 12 one group parallel with yoke post feedstock direction, the indefinite transfer mechanism 13 being located in limit guide rail 12 and is located at the pick-and-place mechanism 14 at charging aperture place of indefinite transfer mechanism 13, and limit guide rail 12, indefinite transfer mechanism 13, pick-and-place mechanism 14 principle and composition are with three post transmission positioning device 3。
Three post transmission positioning device 3 and yoke post transmission positioning device 4 place plane are arranged over framework 15, described three post lamination device 5 include the first servo-electric slide unit 17 being located on framework 15, it is located at the first link 16 on the first servo-electric slide unit 17, it is located at the first lamination frame 19 below the first link 16, described first link 16 is fixed with the first telescopic cylinder 28, this first telescopic cylinder 28 is connected with the first lamination frame 19, described first lamination frame 19 is provided with the first lamination arm being parallel to each other, second lamination arm and the 3rd lamination arm, described first lamination arm, second lamination arm and the 3rd lamination arm are equipped with 6 the second vacuum cups 35。
Yoke post lamination device 6 includes the second servo-electric slide unit 21 being located on framework 15, the second link 20 on second servo-electric slide unit 21, it is located at the second lamination frame 23 below the second link 20, described second link 20 is fixed with the second telescopic cylinder 29, this second telescopic cylinder 29 is connected with the second lamination frame 23, described second lamination frame 23 sets the 4th lamination arm, and described 4th lamination arm is provided with 5 the 3rd vacuum cups 36。
On the same line, described first lamination frame 19 is provided with the second screw pair 22 for first servo-electric slide unit 17 and the second servo-electric slide unit 21, and this second screw pair 22 framework 15 described in driven by servomotor is externally provided with guardrail 9。
The full-automatic closed assembly production line work process of transformator E core that the present embodiment provides: during feeding, for side column feeding, first the lifting platform under pallet underframe 10 is adjusted, make stalloy within the first vacuum cup 34 crawl scope, afterwards stalloy is positioned on the feeding pallet 11 of pallet underframe 10, under the effect of magnetic separating device, each first vacuum cup 34 captures piece of silicon steel disc and is placed on magnetic conveyer belt, when the stalloy on the feeding pallet 11 being in conveying station is captured complete successively, it is arranged on the detection switch motion of conveying station, signal is fed back to link chain mechanism, realize the conversion of conveying station and feeding station。
Monolithic silicon steel sheet is on magnetic conveyer belt in transmitting procedure, displacement on limit guide rail 12 Max. Clearance _M., when displacement increases or reduces, the first screw pair 18 can be passed through realize, when stalloy displacement in the longitudinal direction meet require time, photoelectric detection switch effect on magnetic conveyer belt, magnetic conveyer belt stops transmission, and stalloy arrives the end of three post transmission positioning device 3。Now, first link 16 arrives the surface of three post transmission positioning device 3 ends under the first servo-electric slide unit 17 drives, then the first telescopic cylinder 28 drives the first lamination frame 19 together with the first lamination arm, second lamination arm, 3rd lamination arm moves down, second vacuum cup 35 holds stalloy, first telescopic cylinder 28 lifts, first link 16 entirety moves to left, three stalloys enter above splicing output device 7, first servo-electric slide unit 17 walks to end, first telescopic cylinder 28 drives three stalloys to decline, three stalloys are placed on splicing output device 7(lamination district) upper lamination, after lamination, the second vacuum cup 35 and stalloy depart from, three post lamination device 5 right laterals；Yoke post feeding and transmitting procedure are identical, and after three post lamination device 5 right laterals, yoke post lamination device 6 drives piece of silicon steel disc to enter splicing output device 7。Stalloy is positioned on splicing transmitting device and builds up E type by three post lamination device 5 and yoke post lamination device 6, and successively superposition, until being moved on turning device 8 by splicing transmitting device after reaching requirement and clamping, lifts after upset, namely completes the work of whole production line。
Due to different transformer specification, its window width is not of uniform size, in the present embodiment, in order to meet versatility, three post lamination device 5 are provided with the second screw pair 22 regulating transformator window width, have placed stalloy, overall right lateral in three post lamination device 5, capture in the process of next stalloy, servomotor and the first screw pair 18 have coordinated to realize the change of transformator window width。
In this utility model, yoke post lamination device 6 and three post lamination device 5 are the modes that middle alternating rectilinear formula stacks, and do not interfere with each other each other, work alone。
Embodiment 3:
In transformator closed assembly process, some transformator needs stepping-in amount, in order to meet this requirement, on the basis of embodiment 2, the second lamination frame 23 is additionally provided with the 3rd screw pair 33, and the 3rd screw pair 33 is by driven by servomotor。
In the present embodiment, on framework 15, the first servo-electric slide unit 17 both sides are parallel is provided with the first guide rail 24 and the second guide rail 25, and the second servo-electric slide unit 21 both sides are parallel is provided with the 3rd guide rail 26 and the 4th guide rail 27, and these four guide rails are auxiliary load-bearing rolling guide-rail pairs。
Splicing output device 7, by electromagnetism frock, is located at the carrying roller below electromagnetism frock and chain composition。Electromagnetism frock is used for tying up iron core, carrying roller and chain and is used for steadily removing iron core after closed assembly completes。Turning device 8 includes the supporting plate 32 under carrier roller mechanism 30, carrier roller mechanism 30 and the carrier roller bed 31 of supporting plate 32 both sides。
In this utility model, the indefinite transfer of conveying station and the conversion of feeding station, indefinite transfer mechanism 13 belongs to prior art, and narration control technology does not belong to the known technology means of the industry in detail, does not describe one by one here。
Exemplified as above is only to illustration of the present utility model, is not intended that the restriction to protection domain of the present utility model, every belongs within protection domain of the present utility model with the same or analogous design of this utility model。
Claims (8)
1. the full-automatic closed assembly production line of transformator E core, it is characterized in that: include setting gradually three post feeding devices (1) in line and three post transmission positioning device (3) along side column feedstock direction, and yoke post feeding device (2) in line and yoke post transmission positioning device (4) is set gradually along yoke post feedstock direction, described three post transmission positioning device (3) place straight lines are vertical with yoke post transmission positioning device (4) place straight line, it is provided with splicing output device (7) between described three post transmission positioning device (3) and yoke post transmission positioning device (4), described three post transmission positioning device (3) and yoke post transmission positioning device (4) place plane are arranged over three post lamination device (5) and yoke post lamination device (6), this three post lamination device (5) and yoke post lamination device (6) on the same line and with three post transmission positioning device (3) place straight line coordinatioies, described splicing output device (7) side is connected to turning device (8), splicing output device (7) and turning device (8) are in the same plane。
2. a kind of full-automatic closed assembly production line of transformator E core according to claim 1, it is characterized in that: described three post feeding devices (1) include pallet underframe (10), feeding pallet (11), described pallet underframe (10) is provided with link chain mechanism, it this link chain mechanism is feeding pallet (11), described feeding pallet (11) has feeding station and the conveying station of alternately conversion, described feeding pallet (11) is provided with magnetic separating device, and described pallet underframe (10) has lifting platform。
3. a kind of full-automatic closed assembly production line of transformator E core according to claim 1, it is characterised in that: described three post transmission positioning device (3) include limit guide rail (12) three groups parallel with side column feedstock direction, the indefinite transfer mechanism (13) being located in limit guide rail (12) and the pick-and-place mechanism (14) being located at indefinite transfer mechanism (13) charging aperture place；
Described three groups of limit guide rail (12) are provided with the first screw pair (18) between any two, this first screw pair (18) is by driven by servomotor, described indefinite transfer mechanism (13) is by magnetic conveyer belt, the photoelectric detection switch being located on magnetic conveyer belt and drives the servomotor of magnetic conveyer belt to form, described pick-and-place mechanism (14) includes the swingle being located at three groups of limit guide rail (12) charging aperture places, is located at the first vacuum cup (34) on swingle and drives the cylinder of swingle。
4. the full-automatic closed assembly production line of a kind of transformator E core according to any one of claim 1-3, it is characterized in that: described three post transmission positioning device (3) and yoke post transmission positioning device (4) place plane are arranged over framework (15), described three post lamination device (5) include the first servo-electric slide unit (17) being located on framework (15), it is located at the first link (16) on the first servo-electric slide unit (17), it is located at first lamination frame (19) of the first link (16) lower section, described first link (16) is fixed with the first telescopic cylinder (28), this first telescopic cylinder (28) is connected with the first lamination frame (19), described first lamination frame (19) is provided with the first lamination arm being parallel to each other, second lamination arm and the 3rd lamination arm, described first lamination arm, second lamination arm and the 3rd lamination arm are equipped with 6 the second vacuum cups (35)；
Described yoke post lamination device (6) includes the second servo-electric slide unit (21) being located on framework (15), the second link (20) on second servo-electric slide unit (21), it is located at second lamination frame (23) of the second link (20) lower section, described second link (20) is fixed with the second telescopic cylinder (29), this second telescopic cylinder (29) is connected with the second lamination frame (23), described second lamination frame (23) sets the 4th lamination arm, and described 4th lamination arm is provided with 5 the 3rd vacuum cups (36)；
Described first servo-electric slide unit (17) and the second servo-electric slide unit (21) are on the same line, described first lamination frame (19) is provided with the second screw pair (22), and this second screw pair (22) framework (15) described in driven by servomotor is externally provided with guardrail (9)。
5. a kind of full-automatic closed assembly production line of transformator E core according to claim 4, it is characterized in that: parallel in the first servo-electric slide unit (17) both sides on described framework (15) be provided with the first guide rail (24) and the second guide rail (25), described framework (15) is provided with the 3rd guide rail (26) and the 4th guide rail (27) the second servo-electric slide unit (21) both sides are parallel。
6. the full-automatic closed assembly production line of a kind of transformator E core according to claim 4 or 5, it is characterised in that: being additionally provided with the 3rd screw pair (33) on described second lamination frame (23), the 3rd screw pair (33) is by driven by servomotor。
7. a kind of full-automatic closed assembly production line of transformator E core according to claim 1, it is characterised in that: described splicing output device (7), by electromagnetism frock, is located at the carrying roller below electromagnetism frock and chain composition。
8. a kind of full-automatic closed assembly production line of transformator E core according to claim 1, it is characterised in that: described turning device (8) includes the carrier roller bed (31) of the supporting plate (32) under carrier roller mechanism (30), carrier roller mechanism (30) and supporting plate (32) both sides。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620057791.6U CN205335067U (en) | 2016-01-21 | 2016-01-21 | Full -automatic closed assembly production line of transformer E sections heart |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620057791.6U CN205335067U (en) | 2016-01-21 | 2016-01-21 | Full -automatic closed assembly production line of transformer E sections heart |
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| Publication Number | Publication Date |
|---|---|
| CN205335067U true CN205335067U (en) | 2016-06-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620057791.6U Withdrawn - After Issue CN205335067U (en) | 2016-01-21 | 2016-01-21 | Full -automatic closed assembly production line of transformer E sections heart |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105551786A (en) * | 2016-01-21 | 2016-05-04 | 西安启源机电装备股份有限公司 | Full-automatic laminating production line of transformer E-type iron cores |
| CN109524230A (en) * | 2018-11-28 | 2019-03-26 | 沈阳工业大学 | A kind of control method and device of transformer core silicon-steel precision positioning |
| CN109887736A (en) * | 2019-01-31 | 2019-06-14 | 湖南中南智能工业技术有限公司 | A kind of method of the automatic laminating of transformer core |
| CN110853906A (en) * | 2019-10-21 | 2020-02-28 | 华翔翔能电气股份有限公司 | Transformer core making devices |
| WO2020107963A1 (en) * | 2018-11-30 | 2020-06-04 | 中节能西安启源机电装备有限公司 | Automatic stacking production apparatus for transformer iron core |
-
2016
- 2016-01-21 CN CN201620057791.6U patent/CN205335067U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105551786A (en) * | 2016-01-21 | 2016-05-04 | 西安启源机电装备股份有限公司 | Full-automatic laminating production line of transformer E-type iron cores |
| CN109524230A (en) * | 2018-11-28 | 2019-03-26 | 沈阳工业大学 | A kind of control method and device of transformer core silicon-steel precision positioning |
| WO2020107963A1 (en) * | 2018-11-30 | 2020-06-04 | 中节能西安启源机电装备有限公司 | Automatic stacking production apparatus for transformer iron core |
| CN109887736A (en) * | 2019-01-31 | 2019-06-14 | 湖南中南智能工业技术有限公司 | A kind of method of the automatic laminating of transformer core |
| CN110853906A (en) * | 2019-10-21 | 2020-02-28 | 华翔翔能电气股份有限公司 | Transformer core making devices |
| CN110853906B (en) * | 2019-10-21 | 2021-09-21 | 华翔翔能科技股份有限公司 | Transformer core making devices |
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| C14 | Grant of patent or utility model | ||
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Granted publication date: 20160622 Effective date of abandoning: 20170915 |