CN105542211A - 一种耐高温抗老化双面涂层聚酯镀铝薄膜及其生产方法 - Google Patents

一种耐高温抗老化双面涂层聚酯镀铝薄膜及其生产方法 Download PDF

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CN105542211A
CN105542211A CN201510888811.4A CN201510888811A CN105542211A CN 105542211 A CN105542211 A CN 105542211A CN 201510888811 A CN201510888811 A CN 201510888811A CN 105542211 A CN105542211 A CN 105542211A
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窦发军
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Abstract

本发明公开了一种耐高温抗老化双面涂层聚酯镀铝薄膜,由聚酯基材经过双面涂布制得,其中一面涂布PMMA复合涂料,另一面涂布聚氨酯复合涂料,其中聚氨酯复合涂料由下述重量份的原料制成:水性聚氨酯乳液40-50,聚四氟乙烯乳液3-5,松香2-4,丙烯酸2-4,二甲基硅油2-4,太古油0.1-0.2,纳米氧化铝2-4,纳米二氧化钛1-2,没食子酸丙酯0.2-0.4,水40-50。本发明的镀铝薄膜不仅能够有效防粘连现象,阻隔性能好,剥离强度高,具备良好的耐酸碱性能,增加镀铝膜背面的复合牢度,使用性能好,同时具有良好的耐高温、抗老化性能,使用寿命长,实用价值高。

Description

一种耐高温抗老化双面涂层聚酯镀铝薄膜及其生产方法
技术领域
本发明涉及包装材料技术领域,尤其涉及一种耐高温抗老化双面涂层聚酯镀铝薄膜及其生产方法。
背景技术
随着商品经济日益发达,商品包装的作用日益重要,尤其对于食品、药品等保质要求较高的商品,为提高商品的流通周期与货架寿命,采用高阻隔性能包装材料包装往往是最有效的手段。目前常用的包装材料是聚酯镀铝薄膜,其常见复合结构为“PET/VMPET/PE”三层复合,这种结构具有较好的阻隔性能,但在剥离后遇水则立即分层,不具备耐酸碱功能,并且镀铝后铝层的附着性能较差,影响复合膜的使用性能。一般性化学涂层膜只在聚酯薄膜的一面涂上聚氨酯材料,使聚酯镀铝薄膜在阻隔性及镀铝面的剥离强度方面有了一定的提高,不具备耐酸碱性。同时,随着包装行业不断发展,对镀铝薄膜的性能要求日益提高,对镀铝膜背面的复合牢度和耐酸碱性也提出了新的要求,现有产品不能满足市场需求,需要进一步改进。并且普通的聚酯镀铝薄膜耐高温、抗老化性能较差,影响了其使用性能和应用范围。
发明内容
本发明目的就是为了弥补已有技术的缺陷,提供一种耐高温抗老化双面涂层聚酯镀铝薄膜及其生产方法。
本发明是通过以下技术方案实现的:
一种耐高温抗老化双面涂层聚酯镀铝薄膜,由聚酯基材经过双面涂布制得,其中一面涂布PMMA复合涂料,另一面涂布聚氨酯复合涂料,其中PMMA复合涂料由下述重量份的原料制成:PMMA乳液40-50,水性聚氨酯乳液5-10,硅溶胶10-15,聚乙烯醇0.5-1,硅烷偶联剂KH-5500.3-0.5,吐温-800.1-0.2,水40-50;
PMMA复合涂料的制备方法是将聚乙烯醇、吐温-80和硅烷偶联剂KH-550共同加入水中85-95℃搅拌2-4h,然后将温度调至40-50℃,再加入其余原料1000-1500r/min搅拌10-15min,即得复合PMMA涂料;
聚氨酯复合涂料由下述重量份的原料制成:水性聚氨酯乳液40-50,聚四氟乙烯乳液3-5,松香2-4,丙烯酸2-4,二甲基硅油2-4,太古油0.1-0.2,纳米氧化铝2-4,纳米二氧化钛1-2,没食子酸丙酯0.2-0.4,水40-50;聚氨酯复合涂料的制备方法是将松香、二甲基硅油、没食子酸丙酯和太古油混合后加热搅拌直至熔融形成松香混合物,然后将丙烯酸、纳米氧化铝和纳米二氧化钛加入水中80-90℃、1000-1500r/min搅拌5-10min,再在同样条件下将缓慢滴加松香混合物并搅拌10-15min,最后将温度调至40-50℃,加入其余原料混合均匀,即得聚氨酯复合涂料。
一种耐高温抗老化双面涂层聚酯镀铝薄膜的生产方法,包括以下步骤:
取厚度为12-36μm的聚酯基材薄膜,先进行单面电晕处理,然后在电晕处理后的表面上聚氨酯复合涂料,涂布量为1-2.5g/m2,在另一面上涂布涂布PMMA复合涂料,涂布量为1-3g/m2,然后于120-140℃干燥10-15s,最后45-50℃固化2-3d,即得抗菌除臭双面涂层聚酯镀铝薄膜。
本发明的优点是:
本发明利用硅溶胶和硅烷偶联剂等原料与PMMA涂料进行复合形成PMMA复合材料,提高其强度和耐候性;利用松香、丙烯酸、纳米二氧化钛等原料与聚氨酯涂料进行复合形成聚氨酯复合涂料,提高其附着性能,并赋予其良好的耐高温、抗老化性能。通过在聚酯薄膜基材的一面进行聚氨酯复合材料涂布,另一面进行PMMA复合材料的涂布制得复合聚酯镀铝薄膜,所得镀铝薄膜不仅能够有效防粘连现象,阻隔性能好,剥离强度高,具备良好的耐酸碱性能,增加镀铝膜背面的复合牢度,使用性能好,同时具有良好的耐高温、抗老化性能,使用寿命长,实用价值高。
具体实施方式
一种耐高温抗老化双面涂层聚酯镀铝薄膜,由聚酯基材经过双面涂布制得,其中一面涂布PMMA复合涂料,另一面涂布聚氨酯复合涂料,其中PMMA复合涂料由下述重量份的原料制成:PMMA乳液40,水性聚氨酯乳液5,硅溶胶10,聚乙烯醇0.5,硅烷偶联剂KH-550,吐温-80,水40;
PMMA复合涂料的制备方法是将聚乙烯醇、吐温-80和硅烷偶联剂KH-550共同加入水中85℃搅拌2h,然后将温度调至40℃,再加入其余原料1000r/min搅拌10min,即得复合PMMA涂料;
聚氨酯复合涂料由下述重量份的原料制成:水性聚氨酯乳液40,聚四氟乙烯乳液3,松香2,丙烯酸2,二甲基硅油2,太古油0.1,纳米氧化铝2,纳米二氧化钛1,没食子酸丙酯0.2,水40;聚氨酯复合涂料的制备方法是将松香、二甲基硅油、没食子酸丙酯和太古油混合后加热搅拌直至熔融形成松香混合物,然后将丙烯酸、纳米氧化铝和纳米二氧化钛加入水中80℃、1000r/min搅拌5min,再在同样条件下将缓慢滴加松香混合物并搅拌10min,最后将温度调至40℃,加入其余原料混合均匀,即得聚氨酯复合涂料。
一种耐高温抗老化双面涂层聚酯镀铝薄膜的生产方法,包括以下步骤:
取厚度为12μm的聚酯基材薄膜,先进行单面电晕处理,然后在电晕处理后的表面上涂布聚氨酯复合涂料,涂布量为1g/m2,在另一面上涂布PMMA复合涂料,涂布量为1g/m2,然后于120℃干燥10s,最后45℃固化2d,即得抗菌除臭双面涂层聚酯镀铝薄膜。
对上述制得的聚酯镀铝薄膜进行性能测试,结果如下:
1、物性指标
将聚酯薄膜在121℃水中蒸煮30min或135℃水中蒸煮15min,薄膜表面不起皱、不变形、层与层之间不分离;薄膜镀铝后在121℃水中蒸煮30min,层与层之间不分离、不脱落,镀铝层无变化。
2、化学性能
普通VMPET聚酯镀铝薄膜不具备耐酸碱性;上述制得的聚酯镀铝薄膜耐酸碱性能如下表:

Claims (2)

1.一种耐高温抗老化双面涂层聚酯镀铝薄膜,由聚酯基材经过双面涂布制得,其特征在于,其中一面涂布PMMA复合涂料,另一面涂布聚氨酯复合涂料,所述的PMMA复合涂料由下述重量份的原料制成:PMMA乳液40-50,水性聚氨酯乳液5-10,硅溶胶10-15,聚乙烯醇0.5-1,硅烷偶联剂KH-5500.3-0.5,吐温-800.1-0.2,水40-50;
所述PMMA复合涂料的制备方法是将聚乙烯醇、吐温-80和硅烷偶联剂KH-550共同加入水中85-95℃搅拌2-4h,然后将温度调至40-50℃,再加入其余原料1000-1500r/min搅拌10-15min,即得复合PMMA涂料;
所述的聚氨酯复合涂料由下述重量份的原料制成:水性聚氨酯乳液40-50,聚四氟乙烯乳液3-5,松香2-4,丙烯酸2-4,二甲基硅油2-4,太古油0.1-0.2,纳米氧化铝2-4,纳米二氧化钛1-2,没食子酸丙酯0.2-0.4,水40-50;聚氨酯复合涂料的制备方法是将松香、二甲基硅油、没食子酸丙酯和太古油混合后加热搅拌直至熔融形成松香混合物,然后将丙烯酸、纳米氧化铝和纳米二氧化钛加入水中80-90℃、1000-1500r/min搅拌5-10min,再在同样条件下将缓慢滴加松香混合物并搅拌10-15min,最后将温度调至40-50℃,加入其余原料混合均匀,即得聚氨酯复合涂料。
2.根据权利要求1所述的一种耐高温抗老化双面涂层聚酯镀铝薄膜的生产方法,其特征在于,包括以下步骤:
取厚度为12-36μm的聚酯基材薄膜,先进行单面电晕处理,然后在电晕处理后的表面上聚氨酯复合涂料,涂布量为1-2.5g/m2,在另一面上涂布涂布PMMA复合涂料,涂布量为1-3g/m2,然后于120-140℃干燥10-15s,最后45-50℃固化2-3d,即得抗菌除臭双面涂层聚酯镀铝薄膜。
CN201510888811.4A 2015-12-02 2015-12-02 一种耐高温抗老化双面涂层聚酯镀铝薄膜及其生产方法 Pending CN105542211A (zh)

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