CN105538111A - Automatic grinding and polishing device and processing method thereof - Google Patents

Automatic grinding and polishing device and processing method thereof Download PDF

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Publication number
CN105538111A
CN105538111A CN201610039296.7A CN201610039296A CN105538111A CN 105538111 A CN105538111 A CN 105538111A CN 201610039296 A CN201610039296 A CN 201610039296A CN 105538111 A CN105538111 A CN 105538111A
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CN
China
Prior art keywords
workpiece
robots arm
polishing
conveyer belt
carry
Prior art date
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Granted
Application number
CN201610039296.7A
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Chinese (zh)
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CN105538111B (en
Inventor
张祎
陆陈斌
洪汪荣
刘志军
杨文高
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NINGBO XUNHUI ELECTRIC APPLIANCE CO Ltd
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NINGBO XUNHUI ELECTRIC APPLIANCE CO Ltd
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Priority to CN201610039296.7A priority Critical patent/CN105538111B/en
Publication of CN105538111A publication Critical patent/CN105538111A/en
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Publication of CN105538111B publication Critical patent/CN105538111B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0023Other grinding machines or devices grinding machines with a plurality of working posts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0069Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines

Abstract

The invention discloses an automatic grinding and polishing device which comprises a feeding conveyor belt and a discharging conveyor belt. The feeding conveyor belt is provided with a feeding workpiece guide slot. The automatic grinding and polishing device further comprises a grinding device, a surface polishing machine, a workpiece turnover table, a first robot arm and a second robot arm, wherein the first robot arm and the second robot arm are used for grasping a workpiece to be grinded and polished; the workpiece turnover table is arranged between the first robot arm and the second robot arm; the grinding device comprises a chip collecting device at the lower portion, a power output device arranged on the chip collecting device and used for providing power for the grinding tool, and a multi-end fixed point bur processor. The first robot arm grasps the workpiece to be subjected to processing on one surface, then the workpiece is placed on the workpiece turnover table, and the second robot arm grasps the workpiece from the back surface to complete processing of the back face, so that automatic processing of the two surfaces of the workpiece is achieved, and the processing efficiency is greatly improved.

Description

A kind of automatically grinding burnishing device and processing method thereof
Technical field
The present invention relates to the technical field of machining, particularly relate to a kind of automatically grinding burnishing device and processing method thereof.
Background technology
Machining is as the main method of parts machining, and machining achieves the large-scale production of parts, substantially increases working (machining) efficiency.But the parts after preliminary working are with jagged more or less, and need to carry out polishing to the parts machined more.
At present, the work of deburring and polishing is by manually completing, and efficiency is very low; Along with the reduction gradually of China's demographic dividend, employment cost is improving constantly, and a large amount of uses manually will inevitably increase the production cost of enterprise.Fierce in competition among enterprises, under the overall situation that enterprise profit is few, production control cost is the problem that each enterprise needs emphasis to consider, particularly important especially the small business meagre concerning profit.Along with the development of science and technology, automation equipment replaces existing manual work to become a kind of trend of industrial development already.
Summary of the invention
Technical problem to be solved by this invention is the present situation for prior art, provides rational in infrastructure, easy to use, can realize a kind of automatically grinding burnishing device of two sides processing, and its processing method is simple, and automaticity is high, substantially increases working (machining) efficiency.
The present invention solves the problems of the technologies described above adopted technical scheme:
A kind of automatically grinding burnishing device, comprise the feeding conveyer belt and blanking conveyer belt that are provided with material loading workpiece guide groove, also comprise sanding apparatus, surface polishing machine, workpiece overturning platform and carry out polishing for grabbing workpiece, the first robots arm of polishing and the second robots arm, workpiece overturning platform is arranged between described first robots arm and the second robots arm; Sanding apparatus comprises the filing collector of bottom and is arranged on described filing collector as milling tools provides PTO and the bull fixed point burr processor of power.
For optimizing technique scheme, the concrete measure taked also comprises:
Be provided with the workpiece through position for Workpiece fixing between the first above-mentioned robots arm and the second robots arm, this workpiece through position is provided with the positioning fixture frock suitable with workpiece.
Above-mentioned filing collector is vertically provided with vertical columns, vertical columns is provided with fixed support, PTO is assemblied on described fixed support.
Filings collecting chamber below the crumb mouth that above-mentioned filing collector includes crumb loading groove support, be installed on the crumb loading groove on crumb loading groove support and be arranged at crumb loading groove; Crumb loading groove is funnel-shaped structure.
Above-mentioned surface polishing machine comprises support, the polishing wheel support on support and be installed on the first polishing wheel and the second polishing wheel on polishing wheel support.
Above-mentioned feeding conveyer belt is provided with workpiece channel widths adjusting device, this workpiece channel widths adjusting device comprises bearing, be assemblied in the plectrum that cross bar on bearing and cross bar are arranged, cross bar is connected with the rocking handle controlling described plectrum movement.
The first above-mentioned robots arm is made up of the first base, the first lever arm and the first gripper; Second robots arm is made up of the second base, the second lever arm and the second gripper.
Above-mentioned feeding conveyer belt is other is provided with material loading frame; Blanking conveyer belt is other is provided with blanking frame.
A processing method for automatically grinding burnishing device, comprises the following steps:
Step one, workpiece to be processed is put in the material loading workpiece guide groove of feeding conveyer belt;
Step 2, the first robots arm, from grabbing workpiece feeding conveyer belt, move to sanding apparatus place and carry out grinding process, then move to surface polishing machine place and carry out polishing, complete the processing of one side;
The workpiece that one side processes is put into workpiece overturning platform by step 3, the first robots arm;
Step 4, the second robots arm workpiece from the negative on grabbing workpiece roll-over table, moves to sanding apparatus place and carries out grinding process, then moves to surface polishing machine place and carry out polishing, completes the processing of another side;
Two sides is processed the workpiece all completed and is put in the material loading workpiece guide groove of blanking conveyer belt by step 5, the second robots arm.
As improvement, a kind of processing method of automatically grinding burnishing device, comprises the following steps:
Step one, workpiece to be processed is put in the material loading workpiece guide groove of feeding conveyer belt;
Step 2, the first robots arm, from grabbing workpiece feeding conveyer belt, are put in workpiece through position and position;
Step 3, the first robots arm, again from workpiece through position grabbing workpiece, move to sanding apparatus place and carry out grinding process, then move to surface polishing machine place and carry out polishing, complete the processing of one side;
The workpiece that one side processes is put into workpiece overturning platform by step 4, the first robots arm;
Step 5, the second robots arm workpiece from the negative on grabbing workpiece roll-over table, moves to sanding apparatus place and carries out grinding process, then moves to surface polishing machine place and carry out polishing, completes the processing of another side;
Two sides is processed the workpiece all completed and is put in the material loading workpiece guide groove of blanking conveyer belt by step 6, the second robots arm.
Compared with prior art, a kind of automatically grinding burnishing device of the present invention, workpiece to be processed only need be put in loading working table guide groove by operating personnel, material loading and the blanking of workpiece is completed respectively by feeding conveyer belt and blanking conveyer belt, carry out grinding process by robots arm's grabbing workpiece to sanding apparatus, and crawl to surface polishing machine carries out polishing; This sanding and polishing device can complete the crawl of workpiece, polishing and polishing automatically, achieve by arranging workpiece overturning platform the two sides of workpiece is processed, achieve the automation of process, substantially increase working (machining) efficiency, one people can post many covers sanding and polishing device, decreases cost of labor.
It adds man-hour, workpiece carries out material loading from feeding conveyer belt, and first robots arm's grabbing workpiece is put on workpiece overturning platform after carrying out the sanding and polishing processing of one side, oppositely capture by the second robots arm the sanding and polishing carrying out another side again to process, finally place blanking conveyer belt again and complete blanking; Its processing method is simple, and automaticity is high.
Accompanying drawing explanation
Fig. 1 is perspective view one of the present invention;
Fig. 2 is A portion enlarged drawing in Fig. 1;
Fig. 3 is B portion enlarged drawing in Fig. 1;
Fig. 4 is perspective view two of the present invention;
Fig. 5 is plan structure figure of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the present invention is described in further detail.
Embodiment as shown in Figures 1 to 5,
Figure grade illustrates: feeding conveyer belt 1, material loading workpiece guide groove 11, material loading frame 12, blanking conveyer belt 2, blanking workpiece guide groove 21, blanking frame 22, sanding apparatus 3, filing collector 31, crumb loading groove support 31a, crumb loading groove 31b, filings collecting chamber 31c, PTO 32, vertical columns 32a, fixed support 32b, bull fixed point burr processor 33, surface polishing machine 4, support 41, polishing wheel support 42, first polishing wheel 43, second polishing wheel 44, workpiece overturning platform 5, first robots arm 6, first base 61, first lever arm 62, first gripper 63, second robots arm 7, second base 71, second lever arm 72, second gripper 73, workpiece through position 8, workpiece channel widths adjusting device 9, bearing 91, cross bar 92, rocking handle 92a, plectrum 93.
As shown in Figures 1 to 5,
A kind of automatically grinding burnishing device of the present invention, comprise the feeding conveyer belt 1 and blanking conveyer belt 2 that are provided with material loading workpiece guide groove 11, also comprise sanding apparatus 3, surface polishing machine 4, workpiece overturning platform 5 and carry out polishing for grabbing workpiece, the first robots arm 6 and the second robots arm 7 of polishing, workpiece overturning platform 5 is arranged between described first robots arm 6 and the second robots arm 7; Sanding apparatus 3 comprises the filing collector 31 of bottom and is arranged on described filing collector 31 as milling tools provides PTO 32 and the bull fixed point burr processor 33 of power.
Blanking conveyer belt 2 is provided with blanking workpiece guide groove 21, after can having made processing, workpiece blanking discharge is more orderly.
Bull fixed point burr processor 33 is accompanied with the fixing milling tools in multiple position, when workpiece is placed on bull fixed point burr processor 33, polishes while multiple position can be realized, improve the grinding efficiency of workpiece.
In embodiment, be provided with the workpiece through position 8 for Workpiece fixing between the first robots arm 6 and the second robots arm 7, this workpiece through position 8 is provided with the positioning fixture frock suitable with workpiece.
Arranging workpiece through position 8 is accurate location in order to help workpiece to be processed, when the requirement on machining accuracy of workpiece is higher, becomes and needs to use workpiece through position 8, avoids directly capturing from feeding conveyer belt 1 carrying out processing and causing mismachining tolerance.Workpiece is put in the positioning fixture frock in workpiece through position 8, and the location of workpiece is put accurately, thus realizes it and accurately locate.
In embodiment, filing collector 31 is vertically provided with vertical columns 32a, vertical columns 32a is provided with fixed support 32b, PTO 32 is assemblied on described fixed support 32b.
The quantity of above-mentioned vertical columns 32a is determined according to demand, and PTO 32 provides power for milling tools.Milling tools can be the abrasive disc, file, polishing wheel, emery wheel etc. of different model, specification, and milling tools and PTO 32 are dismantled and coordinated, and user carries out selection according to demand and installs.
Filings collecting chamber 31c below the crumb mouth that in embodiment, filing collector 31 includes crumb loading groove support 31a, be installed on the crumb loading groove 31b on crumb loading groove support 31a and be arranged at crumb loading groove 31b; Crumb loading groove 31b is funnel-shaped structure.
In embodiment, surface polishing machine 4 comprises support 41, the polishing wheel support 42 on support 41 and be installed on the first polishing wheel 43 and the second polishing wheel 44 on polishing wheel support 42.First polishing wheel 43 is different with the roughness of the second polishing wheel 44, selects polishing wheel according to processing request, to meet the process requirements of different workpieces.
In embodiment, feeding conveyer belt 1 is provided with workpiece channel widths adjusting device 9, this workpiece channel widths adjusting device 9 comprises bearing 91, be assemblied in the plectrum 93 that cross bar 92 on bearing 91 and cross bar 92 are arranged, and cross bar 92 is connected with the rocking handle 92a controlling the movement of described plectrum 93.
Feeding conveyer belt 1 also arranges workpiece sniffer, and this workpiece sniffer can the position of workpiece on detection operations platform, and sends signal to feeding conveyer belt 1, controls it and starts or stop.
Workpiece channel widths adjusting device 9 is set to adapt to different workpiece, avoids that anti-to terminate in workpiece putting position deviation in workpiece guide groove excessive and affect following process.Rotation crank 92a, makes plectrum 93 move along cross bar 92 direction by moment transmission, then drives the rib of workpiece guide groove both sides to move by plectrum 93, thus realizes the adjustment to workpiece channel widths.
In embodiment, the first robots arm 6 is made up of the first base 61, first lever arm 62 and the first gripper 63; Second robots arm 7 is made up of the second base 71, second lever arm 72 and the second gripper 73.
In embodiment, feeding conveyer belt 1 is other is provided with material loading frame 12; Blanking conveyer belt 2 is other is provided with blanking frame 22.
A processing method for automatically grinding burnishing device, comprises the following steps:
Step one, workpiece to be processed is put in the material loading workpiece guide groove 11 of feeding conveyer belt 1;
Step 2, the first robots arm 6, from grabbing workpiece feeding conveyer belt 1, are put in workpiece through position 8 and position;
Step 3, the first robots arm 6, again from workpiece through position 8 grabbing workpiece, move to sanding apparatus 3 place and carry out grinding process, then move to surface polishing machine 4 place and carry out polishing, complete the processing of one side;
The workpiece that one side processes is put into workpiece overturning platform 5 by step 4, the first robots arm 6;
Step 5, the second robots arm 7 workpiece from the negative on grabbing workpiece roll-over table 5, moves to sanding apparatus 3 place and carries out grinding process, then moves to surface polishing machine 4 place and carry out polishing, completes the processing of another side;
Two sides is processed the workpiece all completed and is put in the material loading workpiece guide groove 21 of blanking conveyer belt 2 by step 6, the second robots arm 7.
When the requirement on machining accuracy of workpiece is not high, process workpiece put into workpiece through position 8 and position can be saved in above-mentioned steps, and directly carry out processing process by the first robots arm 6 from grabbing workpiece feeding conveyer belt 1; The i.e. processing method of automatically grinding burnishing device, comprises the following steps:
Step one, workpiece to be processed is put in the material loading workpiece guide groove 11 of feeding conveyer belt 1;
Step 2, the first robots arm 6, from grabbing workpiece feeding conveyer belt 1, move to sanding apparatus 3 place and carry out grinding process, then move to surface polishing machine 4 place and carry out polishing, complete the processing of one side;
The workpiece that one side processes is put into workpiece overturning platform 5 by step 3, the first robots arm 6;
Step 4, the second robots arm 7 workpiece from the negative on grabbing workpiece roll-over table 5, moves to sanding apparatus 3 place and carries out grinding process, then moves to surface polishing machine 4 place and carry out polishing, completes the processing of another side;
Two sides is processed the workpiece all completed and is put in the material loading workpiece guide groove 21 of blanking conveyer belt 2 by step 5, the second robots arm 7.
Most preferred embodiment of the present invention is illustrated, and the various change made by those of ordinary skill in the art or remodeling all can not depart from the scope of the present invention.

Claims (10)

1. an automatically grinding burnishing device, comprise the feeding conveyer belt (1) and blanking conveyer belt (2) that are provided with material loading workpiece guide groove (11), it is characterized in that: also comprise sanding apparatus (3), surface polishing machine (4), workpiece overturning platform (5) and carry out polishing for grabbing workpiece, first robots arm (6) of polishing and the second robots arm (7), described workpiece overturning platform (5) is arranged between described first robots arm (6) and the second robots arm (7); Described sanding apparatus (3) comprises the filing collector (31) of bottom and is arranged on described filing collector (31) as milling tools provides PTO (32) and bull fixed point burr processor (33) of power.
2. a kind of automatically grinding burnishing device according to claim 1, it is characterized in that: be provided with the workpiece through position (8) for Workpiece fixing between described the first robots arm (6) and the second robots arm (7), this workpiece through position (8) is provided with the positioning fixture frock suitable with workpiece.
3. a kind of automatically grinding burnishing device according to claim 2, it is characterized in that: described filing collector (31) is vertically provided with vertical columns (32a), described vertical columns (32a) is provided with fixed support (32b), and described PTO (32) is assemblied on described fixed support (32b).
4. a kind of automatically grinding burnishing device according to claim 3, is characterized in that: described filing collector (31) includes crumb loading groove support (31a), filings collecting chamber (31c) below the crumb mouth that is installed on the crumb loading groove (31b) on crumb loading groove support (31a) and is arranged at crumb loading groove (31b); Described crumb loading groove (31b) is in funnel-shaped structure.
5. a kind of automatically grinding burnishing device according to claim 4, it is characterized in that: described surface polishing machine (4) comprises support (41), the polishing wheel support (42) on support (41) and be installed on upper first polishing wheel (43) of polishing wheel support (42) and the second polishing wheel (44).
6. a kind of automatically grinding burnishing device according to claim 5, it is characterized in that: described feeding conveyer belt (1) is provided with workpiece channel widths adjusting device (9), this workpiece channel widths adjusting device (9) comprises bearing (91), be assemblied in cross bar (92) on bearing (91) and the upper plectrum (93) arranged of cross bar (92), described cross bar (92) is connected with the rocking handle (92a) controlling described plectrum (93) movement.
7. a kind of automatically grinding burnishing device according to claim 6, is characterized in that: described the first robots arm (6) is made up of the first base (61), the first lever arm (62) and the first gripper (63); Described the second robots arm (7) is made up of the second base (71), the second lever arm (72) and the second gripper (73).
8. a kind of automatically grinding burnishing device according to claim 7, is characterized in that: described feeding conveyer belt (1) is other is provided with material loading frame (12); Described blanking conveyer belt (2) is other is provided with blanking frame (22).
9. the processing method of a kind of automatically grinding burnishing device according to claim 1, is characterized in that: comprise the following steps:
Step one, workpiece to be processed is put in the material loading workpiece guide groove (11) of feeding conveyer belt (1);
Step 2, the first robots arm (6) are from grabbing workpiece feeding conveyer belt (1), move to sanding apparatus (3) place and carry out grinding process, move to surface polishing machine (4) place again and carry out polishing, complete the processing of one side;
The workpiece that one side processes is put into workpiece overturning platform (5) by step 3, the first robots arm (6);
Step 4, the second robots arm (7) workpiece from the negative on grabbing workpiece roll-over table (5), move to sanding apparatus (3) place and carry out grinding process, move to surface polishing machine (4) place again and carry out polishing, complete the processing of another side;
Two sides is processed the workpiece all completed and is put in the material loading workpiece guide groove (21) of blanking conveyer belt (2) by step 5, the second robots arm (7).
10. the processing method of a kind of automatically grinding burnishing device according to claim 2, is characterized in that: comprise the following steps:
Step one, workpiece to be processed is put in the material loading workpiece guide groove (11) of feeding conveyer belt (1);
Step 2, the first robots arm (6), from grabbing workpiece feeding conveyer belt (1), are put in workpiece through position (8) and position;
Step 3, the first robots arm (6) are again from workpiece through position (8) grabbing workpiece, move to sanding apparatus (3) place and carry out grinding process, move to surface polishing machine (4) place again and carry out polishing, complete the processing of one side;
The workpiece that one side processes is put into workpiece overturning platform (5) by step 4, the first robots arm (6);
Step 5, the second robots arm (7) workpiece from the negative on grabbing workpiece roll-over table (5), move to sanding apparatus (3) place and carry out grinding process, move to surface polishing machine (4) place again and carry out polishing, complete the processing of another side;
Two sides is processed the workpiece all completed and is put in the material loading workpiece guide groove (21) of blanking conveyer belt (2) by step 6, the second robots arm (7).
CN201610039296.7A 2016-01-21 2016-01-21 A kind of automatically grinding burnishing device and its processing method Active CN105538111B (en)

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Cited By (7)

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Publication number Priority date Publication date Assignee Title
CN105855998A (en) * 2016-06-04 2016-08-17 深圳市拓野机器人自动化有限公司 Complex workpiece surface sanding treatment device and technology
CN106217194A (en) * 2016-07-26 2016-12-14 上海交通大学 Automatically grinding burnishing device and grinding and polishing method thereof
CN106735632A (en) * 2016-12-28 2017-05-31 宁波敏实汽车零部件技术研发有限公司 A kind of automatic blanking device in cover plate of baggage rack wire drawing frock
CN108747672A (en) * 2018-06-26 2018-11-06 张小云 A kind of wheel hub automatic machining device
CN109590878A (en) * 2018-10-23 2019-04-09 上海航天设备制造总厂有限公司 A kind of stainless steel cup automatically grinding polishing robot work station
CN110238733A (en) * 2019-05-23 2019-09-17 芜湖舜富精密压铸科技有限公司 Vision double-station deburring work station
CN111571375A (en) * 2020-05-25 2020-08-25 宁波大榭开发区佳洁锌铸件有限公司 Automatic sanding machine for door handle

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CN104741926A (en) * 2013-12-31 2015-07-01 鸿富锦精密工业(深圳)有限公司 Multi-process automatic machining system
CN104889864A (en) * 2015-05-21 2015-09-09 天津智通机器人有限公司 Automatic grinding polishing system
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105855998A (en) * 2016-06-04 2016-08-17 深圳市拓野机器人自动化有限公司 Complex workpiece surface sanding treatment device and technology
CN106217194A (en) * 2016-07-26 2016-12-14 上海交通大学 Automatically grinding burnishing device and grinding and polishing method thereof
CN106217194B (en) * 2016-07-26 2018-04-24 上海交通大学 Automatically grinding burnishing device and its grinding and polishing method
CN106735632A (en) * 2016-12-28 2017-05-31 宁波敏实汽车零部件技术研发有限公司 A kind of automatic blanking device in cover plate of baggage rack wire drawing frock
CN106735632B (en) * 2016-12-28 2019-01-01 宁波敏实汽车零部件技术研发有限公司 A kind of automatic blanking device in cover plate of baggage rack wire drawing tooling
CN108747672A (en) * 2018-06-26 2018-11-06 张小云 A kind of wheel hub automatic machining device
CN109590878A (en) * 2018-10-23 2019-04-09 上海航天设备制造总厂有限公司 A kind of stainless steel cup automatically grinding polishing robot work station
CN110238733A (en) * 2019-05-23 2019-09-17 芜湖舜富精密压铸科技有限公司 Vision double-station deburring work station
CN111571375A (en) * 2020-05-25 2020-08-25 宁波大榭开发区佳洁锌铸件有限公司 Automatic sanding machine for door handle

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