CN105522953A - 一种一体化结构的车灯装饰罩与车灯安装支架 - Google Patents

一种一体化结构的车灯装饰罩与车灯安装支架 Download PDF

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CN105522953A
CN105522953A CN201510985685.4A CN201510985685A CN105522953A CN 105522953 A CN105522953 A CN 105522953A CN 201510985685 A CN201510985685 A CN 201510985685A CN 105522953 A CN105522953 A CN 105522953A
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automobile lamp
car light
upholstery
automobile
hood
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宿佳敏
张强
林引禅
刘建忠
张剑峰
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SUZHOU AOJIE AUTOMOBILE INDUSTRY Co Ltd
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SUZHOU AOJIE AUTOMOBILE INDUSTRY Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
    • B60Q1/00—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor
    • B60Q1/02—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments
    • B60Q1/04—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments the devices being headlights
    • B60Q1/0483—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments the devices being headlights mounted on a bracket, e.g. details concerning the mouting of the lamps on the vehicle body
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
    • B60Q1/00—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor
    • B60Q1/26—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to indicate the vehicle, or parts thereof, or to give signals, to other traffic
    • B60Q1/34—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to indicate the vehicle, or parts thereof, or to give signals, to other traffic for indicating change of drive direction
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/50—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by aesthetic components not otherwise provided for, e.g. decorative trim, partition walls or covers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/50—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by aesthetic components not otherwise provided for, e.g. decorative trim, partition walls or covers
    • F21S41/55—Attachment thereof
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S43/00—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights
    • F21S43/50—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights characterised by aesthetic components not otherwise provided for, e.g. decorative trim, partition walls or covers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S43/00—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights
    • F21S43/50—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights characterised by aesthetic components not otherwise provided for, e.g. decorative trim, partition walls or covers
    • F21S43/51—Attachment thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
    • B60Q2400/00—Special features or arrangements of exterior signal lamps for vehicles
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2102/00—Exterior vehicle lighting devices for illuminating purposes
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2103/00—Exterior vehicle lighting devices for signalling purposes
    • F21W2103/20—Direction indicator lights
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2107/00—Use or application of lighting devices on or in particular types of vehicles
    • F21W2107/10—Use or application of lighting devices on or in particular types of vehicles for land vehicles

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lighting Device Outwards From Vehicle And Optical Signal (AREA)

Abstract

本发明揭示了一种一体化结构的车灯装饰罩与车灯安装支架，包括车灯装饰罩、车灯安装板和车灯安装板支架，车灯装饰罩安装在前围骨架上，车灯安装板设置于车灯安装板支架上，车灯装饰罩与车灯安装板支架为一体式结构。车灯安装板上设有与车灯相匹配的安装孔，车灯上面的孔与安装孔通过螺接固定，安装孔上设有可调节车灯前后位置的螺母。车辆在试制或量产过程中，该装置可避免大灯及转向灯装配困难等问题，在投入相同人力物力的同时，可以更大发挥人力优势，使装配更容易、固定牢靠，提高大灯的维护接近性，可大大缩短项目周期，提高工作效率。

Description

一种一体化结构的车灯装饰罩与车灯安装支架
技术领域
本发明涉及汽车制造技术领域，尤其是一种一体化结构的车灯装饰罩与车灯安装支架。
背景技术
随着汽车工业的蓬勃发展，各种款式的汽车不断涌现，人们对汽车的安全性能和外形美观也提出了更高的要求。汽车车灯作为汽车的眼睛，既起到了美观作用，同时也确保了汽车夜间行驶的安全性。汽车灯具主要是车辆在夜间或能见度较差的的环境中行驶时用来照明道路、增强视野，为驾驶者提供前方路段内足够的景象信息，以便驾驶者对车辆做出相应的操作。据统计，车辆的总行驶里程是25%是在晚上和自然光线不足的情况下行驶的，而在此之间发生的引起人身伤害的行车事故占33%，且50%的死亡事故发生在夜间，因此，车灯对行车安全起到至关重要的作用。
车辆在制造过程中，进行量产化作用，提高产能是控制加工成本的关键途径。现有技术的一般安装方式是现场配装，大灯支架大部分直接焊接在前围骨架上，此安装方式的缺点是在装配车灯时，不仅需要保证车灯与玻璃钢装饰罩的间隙，而且还要保证玻璃钢装饰罩与前围蒙皮之间的间隙，此安装方法效率低，不仅很难调整，且装配复杂；工作人数受到操作空间的限制，投入人力的同时无法更大程度地缩短工期。
发明内容
本发明的目的就是为了解决现有技术中存在的上述问题，提供了
一种一体化结构的车灯装饰罩与车灯安装支架，避免大灯及转向灯装配困难问题。
本发明的目的通过以下技术方案来实现：
一种一体化结构的车灯装饰罩与车灯安装支架，包括车灯装饰罩、车灯安装板和车灯安装板支架，所述车灯装饰罩安装在前围骨架上，所述车灯安装板设置于所述车灯安装板支架上，所述车灯装饰罩与所述车灯安装板支架为一体式结构。
优选地，所述车灯安装板上设有与车灯相匹配的安装孔，车灯上面的孔与安装孔通过螺接固定，安装孔上设有可调节车灯前后位置的螺母。
优选地，所述车灯安装板支架预埋在所述车灯装饰罩内。
优选地，所述车灯装饰罩为玻璃钢装饰罩。
本发明技术方案的优点主要体现在：车辆在试制或量产过程中，该装置可避免大灯及转向灯装配困难等问题，在投入相同人力物力的同时，可以更大发挥人力优势，使装配更容易、固定牢靠，提高大灯的维护接近性，可大大缩短项目周期，提高工作效率。
附图说明
图1是本发明的结构示意图；
图2是本发明的结构示意图。
本发明的目的、优点和特点，将通过下面优选实施例的非限制性说明进行图示和解释。这些实施例仅是应用本发明技术方案的典型范例，凡采取等同替换或者等效变换而形成的技术方案，均落在本发明要求保护的范围之内。
如图1所示，一种一体化结构的车灯装饰罩与车灯安装支架，所述车灯仅指车身的前车灯，车灯包括前大灯1和前转向灯2。所述前大灯包括前大灯装饰罩11、前大灯安装板12和前大灯安装板支架13，所述前转向灯2包括前车灯装饰罩21、前转向灯安装板22和前转向灯安装支架23。
所述前大灯装饰罩11为玻璃钢装饰罩，如图2所示，所述前大灯装饰罩11通过玻璃钢装饰罩安装螺栓14安装在前围骨架上，选用所述玻璃钢装饰罩的优点为：1、玻璃钢保护罩永不变形，几何尺寸长期保持稳定。所以设备不会因玻璃钢保护罩变形而渗水进去和在组装时不需多安装螺丝钉，保持美观。2、玻璃钢保护罩本身是耐紫外线吸收、耐老化、耐高温、抗龟裂、抗腐蚀、耐气候特优的配方（产品在长期暴晒下或在－50度至100度之间使用，都不会使物理性能和介电常数变化）。3、玻璃钢保护罩表面添加了助剂增强了它们之间的附着力，使表面油漆即使在恶劣气候环境中都不会出现脱落、起皱纹，长期保持色泽。4、玻璃钢保护罩基材采用“高强无碱玻纤布”（此种玻璃纤维布是经过特殊配方处理过，制成产品后各种物理性能指标（如冲击强度、弯曲强度、拉伸强度、拉伸模量）比普通的无碱玻纤布和中碱布物理性能指标高出许多。所述前转向灯装饰罩所选用的材质和前大灯一样，在此不再赘述。
如图1所示，所述前大灯安装板12设置于所述前大灯安装支架13上，所述前大灯安装板12上设有与前大灯相匹配的安装孔，前大灯上面的孔与安装孔通过螺接固定，所述前大灯安装支架13、前大灯安装板12和安装螺栓15通过焊接固定在一起，安装孔上设有可调节前大灯前后位置的螺母，当车灯装配前后需要调节位置时，可通过前大安装孔前后两螺母进行调节。
如图2所示，所述前转向灯安装板12设置于所述前转向灯安装支架13上，所述前转向灯安装板12上设有与前转向灯相匹配的安装孔，前转向灯上面的孔与安装孔通过螺接固定，所述前转向灯安装支架23、前转向灯安装板22和安装螺栓24通过焊接固定在一起，安装孔上设有可调节前转向灯前后位置的螺母，当车灯装配前后需要调节位置时，可通过前转向安装孔前后两螺母进行调节。
在本实施例中，所述前大灯和前转向灯的结构和安装固定方式一样，在下文中就用车灯来代替，以前大灯的安装结构为例，前转向灯不再一一赘述。
在固定前大灯安装板时，需在玻璃钢装饰罩模具上结构可拆卸简易工装，所述可拆卸易工装指的是前大灯安装板的定位工装，即在玻璃钢装饰罩脱模时先将定位工装取下，避免定位工装与周圈零件产生干涉；保证玻璃钢装饰罩上孔与前大灯安装板孔开孔同心，即保证同心度和一致性，起到更好地定位作用，这样可避免前大灯与前大灯装饰罩在装配过程中周圈间隙不均的问题。
所述前大灯安装板支架提前预埋在所述前大灯装饰罩内，所述前大灯装饰罩1与所述前大灯安装支架3为一体式结构，前大灯安装支架通过AB胶直接粘接到玻璃钢装饰罩上面，粘好后用玻璃纤维布将粘接的位置缠住。前大灯玻璃钢装饰罩与前大灯安装支架一体式结构，只需保证玻璃钢装饰罩与前围蒙皮之间的间隙即可，前大灯与玻璃钢装饰罩的间隙已通过前大灯安装板支架的定位工装保证，在玻璃钢装饰罩脱模之前已确定好前大灯的安装位置。
所述前大灯安装板2上设有与前大灯相匹配的安装孔，前大灯上面的孔与安装孔通过螺接固定，安装孔上设有可调节前大灯前后位置的螺母，前大灯装配前后位置，可通过前大安装孔前后两螺母进行调节。
车辆在试制或量产过程中，该装置可避免大灯及转向灯装配困难等问题，在投入相同人力物力的同时，可以更大发挥人力优势，使装配更容易、固定牢靠，提高大灯的维护接近性，可大大缩短项目周期，提高工作效率。
本发明尚有多种实施方式，凡采用等同变换或者等效变换而形成的所有技术方案，均落在本发明的保护范围之内。

Claims (4)

1.一种一体化结构的车灯装饰罩与车灯安装支架，包括车灯装饰罩、车灯安装板和车灯安装板支架，其特征在于：所述车灯装饰罩安装在前围骨架上，所述车灯安装板设置于所述车灯安装板支架上，所述车灯装饰罩与所述车灯安装板支架为一体式结构。
2.根据权利要求1所述的一种一体化结构的车灯装饰罩与车灯安装支架，其特征在于：所述车灯安装板上设有与车灯相匹配的安装孔，车灯上面的孔与安装孔通过螺接固定，安装孔上设有可调节车灯前后位置的螺母。
3.根据权利要求1所述的一种一体化结构的车灯装饰罩与车灯安装支架，其特征在于：所述车灯安装板支架预埋在所述车灯装饰罩内。
4.根据权利要求1所述的一种一体化结构的车灯装饰罩与车灯安装支架，其特征在于：所述车灯装饰罩为玻璃钢装饰罩。
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CN107702056A (zh) * 2017-11-24 2018-02-16 上海小糸车灯有限公司 Oled屏体组件和车灯
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USD953587S1 (en) 2020-05-08 2022-05-31 Kc Ip Holdings, Llc Vehicle light bar
CN114906228A (zh) * 2022-02-10 2022-08-16 中国第一汽车股份有限公司 一种新型碳纤维复合材料翼子板
US11486556B1 (en) 2020-05-08 2022-11-01 Kc Ip Holdings, Llc Vehicle auxiliary light luminaire bezel attachment assembly
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