CN105499968A - Automatic assembling and smearing equipment of cover plate of speed reducer - Google Patents
Automatic assembling and smearing equipment of cover plate of speed reducer Download PDFInfo
- Publication number
- CN105499968A CN105499968A CN201610082411.9A CN201610082411A CN105499968A CN 105499968 A CN105499968 A CN 105499968A CN 201610082411 A CN201610082411 A CN 201610082411A CN 105499968 A CN105499968 A CN 105499968A
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- CN
- China
- Prior art keywords
- cover plate
- cylinder
- slide unit
- decelerator cover
- fixed
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0426—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved along a closed path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines
Abstract
The invention relates to automatic manufacturing equipment and particularly relates to automatic assembling and smearing equipment of a cover plate of a speed reducer. The automatic assembling and smearing equipment of the cover plate of the speed reducer comprises a worktable, a conveyor belt for conveying the cover plate of the speed reducer, a charging mechanical arm for grasping a plane bearing, a three-coordinate smearing mechanism for realizing track smearing, a No.1 tool clamp used for fixing the cover plate of the speed reducer, a No.2 tool clamp used for fixing the cover plate of the speed reducer, and a vibration disc for realizing sorted charging of the plane bearing; a material loading plate is movably connected with the tail end of a feeding rail of the vibration disc; the material loading plate is provided with a material loading hole matched with the plane bearing; and one end of the material loading plate is connected with a transverse pushing air cylinder. The invention aims at providing the automatic assembling and smearing equipment of the cover plate of the speed reducer, which is used for assembling the plane bearing to the cover plate of the speed reducer, and is used for finishing smearing of lubricating grease on the surface of the plane bearing at the same time; and the automatic assembling and smearing equipment has relatively high smearing efficiency.
Description
Technical field
The present invention relates to a kind of automated manufacturing equipment, equipment is smeared in the automation particularly relating to a kind of car deceleration device cover plate.
Background technology
Car deceleration device, as the core component of automobile, has high quality requirement.
Car deceleration device cover plate needs mounting plane bearing, needs after assembly to be coated with the lubricating grease spreading doses above.The smearing all to adopt of traditional lubricating grease is manually smeared, and after workman dips lubricating grease with hairbrush, brushes the specific region of decelerator cover plate with hairbrush.After time hairbrush has used one section, there is depilation problem, take off hair and adhere to after on decelerator cover plate, have a strong impact on the quality of decelerator.
Meanwhile, there is inefficiency in manual operations, and the problem of waste of human resource, needs badly and realize automated job, and improve smearing efficiency and smearing quality of lubricating grease.
Summary of the invention
The object of the present invention is to provide a kind of decelerator cover plate Automated assembly and smear equipment, for plane bearing is assembled to decelerator cover plate, simultaneously for completing smearing of lubricating grease on the surface of plane bearing, there is higher working (machining) efficiency, the decelerator cover plate Automated assembly that the present invention proposes and equipment of smearing are under meeting lubricating grease and smearing the prerequisite of quality, assembling speed is fast, scribble effect good, achieves unmanned operation.
For achieving the above object, the invention discloses decelerator cover plate Automated assembly and smear equipment, comprising: workbench, for carry the conveyer belt of decelerator cover plate, for capture plane bearing feeding manipulator, for realize three-dimensional smearing mechanism that track smears, a frock clamp for fixing decelerator cover plate, No. two frock clamps for fixing decelerator cover plate, for realizing the vibrating disk of sequencing feeding to plane bearing; Described conveyer belt is fixed on described workbench, along the direction of transfer of described conveyer belt, the direction of arrow indication, described No. two frock clamps, a frock clamp is arranged successively above described conveyer belt, described feeding manipulator and a described frock clamp match, and described three-dimensional smearing mechanism and described No. two frock clamps match; Be flexibly connected loading plate at the end of the feeding track of described vibrating disk, described loading plate is provided with the material containing hole matched with described plane bearing, one end of described loading plate connects horizontal push cylinder;
Described feeding manipulator comprises: column, horizontal sliding table, vertically slide unit, vacuum cup, vertically cylinder, horizontal air cylinder, described column is fixed on described workbench, described horizontal sliding table is fixed on described column, described vertical slide unit is fixed on described horizontal sliding table, described vertical slide unit and described horizontal sliding table are in being arranged vertically, and be connected in the bottom of described vertical slide unit described vacuum cup; The slide unit of described horizontal sliding table is by described vertical air cylinder driven, and the slide unit of described horizontal sliding table is driven by described horizontal air cylinder;
Described three-dimensional smearing mechanism comprises: X-axis slide unit, Y-axis slide unit, Z axis slide unit, lubricating grease spray gun, syringe needle, and described X-axis slide unit is fixed on described workbench, and described Y-axis slide unit is fixed on described X-axis slide unit, and described Z axis slide unit is fixed on described Y-axis slide unit; Described lubricating grease spray gun is fixed on the slide plate top of described Z axis slide unit, and described syringe needle is fixed on described lubricating grease spray gun, and described syringe needle is positioned at the bottom of the slide plate of described Z axis slide unit.
Preferably, a described frock clamp comprises: front air cylinder, exhaust hood, side cylinder, sending down abnormally ascending cylinder after No., the cylinder body position of a described front air cylinder is fixed on described workbench, a described front air cylinder is positioned at the top of described conveyer belt, leave the space that described decelerator cover plate can be allowed to pass through between front air cylinder and conveyer belt at described No. one, to be connected push pedal at the end of the piston rod of a described front air cylinder; The cylinder body position of a described side cylinder is fixed on described workbench, and a described side cylinder is positioned at the sidepiece of described conveyer belt, to be connected described push pedal at the end of the piston rod of a described side cylinder; After described No. one, the cylinder body position of sending down abnormally ascending cylinder is fixed on described workbench, after described No. one, the end of the piston rod of sending down abnormally ascending cylinder is connected a described exhaust hood, a described exhaust hood is positioned at the top of described conveyer belt, leave the space that described decelerator cover plate can be allowed to pass through between exhaust hood and conveyer belt at described No. one, to be connected described push pedal at the end of the piston rod of a described exhaust hood.
Preferably, described No. two frock clamps comprise: oscillating cylinder before No. two, oscillating cylinder, No. two side cylinders after No. two, before described No. two, the front apron of oscillating cylinder is positioned at the front portion of described decelerator cover plate, after described No. two, the backboard of oscillating cylinder is positioned at the rear portion of described decelerator cover plate, and described No. two side cylinders are positioned at the sidepiece of described decelerator cover plate.
Compare with conventional art, decelerator cover plate Automated assembly of the present invention and smear equipment there is following positive role and beneficial effect:
First decelerator cover plate Automated assembly of the present invention and the overall work process of smearing equipment are described:
Described decelerator cover plate is positioned on described conveyer belt to be carried, along the throughput direction of described conveyer belt, described decelerator cover plate arrives the clamping zone of described No. two frock clamps, described No. two frock clamps grip described decelerator cover plate, the described feeding manipulator of two covers captures described plane bearing, and described plane bearing is mounted to described plane bearing installed surface.Then, a described frock clamp unclamps described decelerator cover plate, described decelerator cover plate continues conveying along described conveyer belt, described decelerator cover plate arrives the clamping zone of a described frock clamp, a described frock clamp grips described decelerator cover plate, described plane bearing aimed at by described syringe needle on described three-dimensional smearing mechanism, described three-dimensional smearing mechanism carries out circular interpolation motion, make described syringe needle around described plane bearing motion one week, the border circular areas of described plane bearing is coated with and spreads lubricating grease.Finally, a described frock clamp unclamps described decelerator cover plate, and described decelerator cover plate proceeds conveying on described conveyer belt, moves to a station.
A described frock clamp, No. two frock clamps are arranged in the top of described conveyer belt, described decelerator cover plate is carried on described conveyer belt, when described decelerator cover plate arrives clamping zone, a described frock clamp, No. two frock clamps can directly realize gripping to described decelerator cover plate.After completing the smearing of the assembling of described plane bearing and lubricating grease, a described frock clamp, No. two frock clamps unclamp described decelerator cover plate, and described decelerator cover plate proceeds conveying on described conveyer belt.The layout structure of a described frock clamp, No. two frock clamps, makes a described frock clamp, No. two frock clamps adopts simple action can complete gripping described decelerator cover plate, and action is simple, good reliability.Described decelerator cover plate slightly stops on described conveyer belt, just can complete the assembling of described plane bearing and smearing of lubricating grease, process velocity is fast, production efficiency is high.
Then describe decelerator cover plate Automated assembly of the present invention in detail and smear the course of work at each position and the operation principle of equipment:
The course of work and the operation principle of a described frock clamp are described:
The cylinder body position of a described front air cylinder is fixed on described workbench, and a described front air cylinder is positioned at the top of described conveyer belt, leaves the space that described decelerator cover plate can be allowed to pass through at described No. one between front air cylinder and conveyer belt.Described decelerator cover plate can be carried in the bottom of a described front air cylinder.To be connected described push pedal at the end of the piston rod of a described front air cylinder, before described decelerator cover plate carries out carrying the clamping zone of the described frock clamp of arrival soon on described conveyer belt, the piston rod of a described front air cylinder declines in advance until described push pedal touches described decelerator cover plate.
The cylinder body position of a described side cylinder is fixed on described workbench, and a described side cylinder is positioned at the sidepiece of described conveyer belt, to be connected described push pedal at the end of the piston rod of a described side cylinder.After the push pedal of a described front air cylinder touches described decelerator cover plate, the piston rod of a described side cylinder stretches out, and makes the described push pedal of a described side cylinder touch described decelerator cover plate.
After described No. one, the cylinder body position of sending down abnormally ascending cylinder is fixed on described workbench, after described No. one, the end of the piston rod of sending down abnormally ascending cylinder is connected a described exhaust hood, a described exhaust hood is positioned at the top of described conveyer belt, leave the space that described decelerator cover plate can be allowed to pass through between exhaust hood and conveyer belt at described No. one, to be connected described push pedal at the end of the piston rod of a described exhaust hood.After a described front air cylinder and a side cylinder secure the above decelerator cover plate, after described No. one, the piston rod of sending down abnormally ascending cylinder stretches out, then, the piston rod of a described exhaust hood exports, and makes the described push pedal be fixed on a described exhaust hood contact described decelerator cover plate.Like this, described decelerator cover plate a described front air cylinder, a side cylinder and an exhaust hood fixing under, be in fixing position.
The course of work and the operation principle of described No. two frock clamps are described:
Before described No. two, the piston rod of oscillating cylinder drives described front apron to rotate along counterclockwise arrow direction the front portion that 90 degree arrive described decelerator cover plate, and after described No. two, the piston rod of oscillating cylinder drives backboard to rotate along clockwise direction the rear portion that 90 degree arrive described decelerator cover plate.Described No. two side cylinders are positioned at the sidepiece of described decelerator cover plate, and the piston rod of described No. two side cylinders stretches out, and make the piston rod end being fixed on described No. two side cylinders contact described decelerator cover plate.Described decelerator cover plate before described No. two oscillating cylinder, after No. two oscillating cylinder and No. two side cylinders common constraint under and firmly fix.
Operation principle and the course of work of described feeding manipulator are described:
Described plane bearing is positioned in described vibrating disk, queues up in an orderly manner under the effect of the electric and magnetic oscillation of described vibrating disk, and output of queuing up from two tracks, until arrive the position at described loading plate place.Described loading plate is movably connected on the end of described track.The piston rod of described horizontal push cylinder is fixed on described loading plate, and described loading plate slides in the end of described track under the driving of described horizontal push cylinder.When the piston rod of described horizontal push cylinder is in retracted mode, the material containing hole of described loading plate is on the bearing of trend of described track, and described plane bearing can be delivered in described material containing hole from described track.Then the piston rod of described horizontal push cylinder stretches out, and drives described loading plate to move to the bottom of described feeding manipulator, grabs described plane bearing to facilitate described vacuum cup.
Described column is fixed on described workbench, described horizontal sliding table is fixed on described column, described vertical slide unit is fixed on described horizontal sliding table, and described vertical slide unit and described horizontal sliding table are in being arranged vertically, and be connected in the bottom of described vertical slide unit described vacuum cup.The piston rod of described horizontal air cylinder stretches out, and the piston rod of described vertical cylinder stretches out, and makes described vacuum cup arrive described material containing hole place, and described vacuum cup utilizes the principle of vacuum suction to hold to be arranged in the described plane bearing in described material containing hole.Then, the piston rod of described vertical cylinder is retracted; Then, the piston rod of described horizontal air cylinder is retracted; Then, the piston rod of described vertical cylinder stretches out, and now, described plane bearing arrives the position of described plane bearing installed surface.Then, described vacuum cup unclamps described plane bearing, and the piston rod of described vertical cylinder is retracted.So far, complete described plane bearing is assembled on described decelerator cover plate.
Operation principle and the course of work of described three-dimensional smearing mechanism are described:
Described X-axis slide unit is fixed on described workbench, and described Y-axis slide unit is fixed on described X-axis slide unit, and described Z axis slide unit is fixed on described Y-axis slide unit.The three-shaft linkage of described X-axis slide unit, Y-axis slide unit, Z axis slide unit can complete various space motion path.Utilize the moving interpolation that can complete arc track of described X-axis slide unit, Y-axis slide unit, do circular motion along described plane bearing installed surface.
Described lubricating grease spray gun is fixed on the slide plate top of described Z axis slide unit, and described syringe needle is fixed on described lubricating grease spray gun, and described syringe needle is positioned at the bottom of the slide plate of described Z axis slide unit.The slide plate of described Z axis slide unit can rise or decline.The slide plate of described Z axis slide unit declines, make described syringe needle close to the upper surface of described plane bearing, described lubricating grease spray gun drives described syringe needle to smear out lubricating grease on the upper surface of described plane bearing, under the two-axle interlocking of described X-axis slide unit, Y-axis slide unit, intactly can smear out the lubricating grease of circular trace.
By following description by reference to the accompanying drawings, decelerator cover plate Automated assembly of the present invention and smear equipment and will become more clear, these accompanying drawings are for explaining embodiments of the invention.
Accompanying drawing explanation
Fig. 1 is the structural representation of car deceleration device cover plate;
Fig. 2 is the structural representation of decelerator cover plate Automated assembly of the present invention and the specific embodiment smearing equipment;
Fig. 3 is decelerator cover plate Automated assembly of the present invention and smears the structural representation of equipment under another visual angle;
Fig. 4 is decelerator cover plate Automated assembly of the present invention and smears the conveyer belt of equipment and the structural representation of frock clamp;
Fig. 5 is the structural representation of decelerator cover plate Automated assembly of the present invention and the feeding manipulator smearing equipment;
Fig. 6 is the structural representation of decelerator cover plate Automated assembly of the present invention and the three-dimensional smearing mechanism smearing equipment.
2 conveyer belts, 3Z axle Pneumatic slid platform, No. 4 front air cylinders, No. 5 exhaust hoods, No. 6 side cylinders, 9 push pedals, 10 three-dimensional slide units, 11 lubricating grease spray guns, 12 syringe needles, 17 decelerator cover plates, 18 small boss, 19 dead eyes, 22X axle slide unit, 23Y axle slide unit, 24Z axle slide unit, 27 vibrating disks, 28 workbench, 29 feeding manipulators, 30 plane bearings, 31 arrows, 32 horizontal push cylinder, 33 loading plates, 34 material containing holes, 35 three-dimensional smearing mechanisms, 36 columns, 37 horizontal sliding tables, 38 vertical slide units, 39 vacuum cups, 40 vertical cylinders, 41 horizontal air cylinders, oscillating cylinder before 42 No. two, oscillating cylinder after 43 No. two, 44 No. two side cylinders.
Detailed description of the invention
With reference now to accompanying drawing, describe embodiments of the invention, element numbers similar in accompanying drawing represents similar element.As mentioned above, the invention provides a kind of decelerator cover plate Automated assembly and smear equipment, good manufacturability, adopt the full-automatic unmanned equalization of streamline, for plane bearing is assembled to decelerator cover plate, and on the surface smear of plane bearing lubricating grease, invention provides a kind of decelerator cover plate Automated assembly and smear equipment, assembling speed is fast, scribble effect good, achieves unmanned operation.
Fig. 1 is the structural representation of car deceleration device cover plate, Fig. 2 is the structural representation of decelerator cover plate Automated assembly of the present invention and the specific embodiment smearing equipment, Fig. 3 is decelerator cover plate Automated assembly of the present invention and smears the structural representation of equipment under another visual angle, Fig. 4 is decelerator cover plate Automated assembly of the present invention and smears the conveyer belt of equipment and the structural representation of frock clamp, Fig. 5 is the structural representation of decelerator cover plate Automated assembly of the present invention and the feeding manipulator smearing equipment, Fig. 6 is the structural representation of decelerator cover plate Automated assembly of the present invention and the three-dimensional smearing mechanism smearing equipment.
First decelerator cover plate 17 is introduced, described decelerator cover plate 17 is provided with small boss 18, plane bearing installed surface 19, the quantity of described small boss 18 is seven, be distributed between described plane bearing installed surface 19, the quantity of described plane bearing installed surface 19 is two, is positioned at the diagonal positions place of described decelerator cover plate 17.
The invention discloses a kind of decelerator cover plate Automated assembly and smear equipment, comprising: workbench 28, for carry the conveyer belt 2 of decelerator cover plate 17, for capture plane bearing 30 feeding manipulator 29, for realize three-dimensional smearing mechanism 35 that track smears, a frock clamp for fixing decelerator cover plate 17, No. two frock clamps for fixing decelerator cover plate 17, for realizing the vibrating disk 27 of sequencing feeding to plane bearing 30; Described conveyer belt 2 is fixed on described workbench 28, along the direction of transfer of described conveyer belt 2, the direction of arrow 31 indication, described No. two frock clamps, a frock clamp is arranged successively above described conveyer belt 2, described feeding manipulator 29 and a described frock clamp match, and described three-dimensional smearing mechanism 35 and described No. two frock clamps match; Be flexibly connected loading plate 33 at the end of the feeding track of described vibrating disk 27, described loading plate 33 is provided with the material containing hole 34 matched with described plane bearing 30, one end of described loading plate 33 connects horizontal push cylinder 32;
Described feeding manipulator 29 comprises: column 6, horizontal sliding table 37, vertically slide unit 38, vacuum cup 39, vertically cylinder 40, horizontal air cylinder 41, described column 6 is fixed on described workbench 28, described horizontal sliding table 37 is fixed on described column 6, described vertical slide unit 38 is fixed on described horizontal sliding table 37, described vertical slide unit 38 and described horizontal sliding table 37 are in being arranged vertically, and be connected in the bottom of described vertical slide unit 38 described vacuum cup 39; The slide unit of described horizontal sliding table 37 is driven by described vertical cylinder 40, and the slide unit of described horizontal sliding table 37 is driven by described horizontal air cylinder 41;
Described three-dimensional smearing mechanism 35 comprises: X-axis slide unit 22, Y-axis slide unit 23, Z axis slide unit 24, lubricating grease spray gun 11, syringe needle 12, described X-axis slide unit 22 is fixed on described workbench 28, described Y-axis slide unit 23 is fixed on described X-axis slide unit 22, and described Z axis slide unit 24 is fixed on described Y-axis slide unit 23; Described lubricating grease spray gun 11 is fixed on the slide plate top of described Z axis slide unit 24, and described syringe needle 12 is fixed on described lubricating grease spray gun 11, and described syringe needle 12 is positioned at the bottom of the slide plate of described Z axis slide unit 24.
More specifically, a described frock clamp comprises: sending down abnormally ascending cylinder 25 after No. 6, one, a front air cylinder 4, exhaust hood 5, side cylinder, the cylinder body position of a described front air cylinder 4 is fixed on described workbench 28, a described front air cylinder 4 is positioned at the top of described conveyer belt 2, between a described front air cylinder and conveyer belt 2, leave the space that described decelerator cover plate 17 can be allowed to pass through, to be connected push pedal 9 at the end of the piston rod of a described front air cylinder 4; The cylinder body position of a described side cylinder 6 is fixed on described workbench 28, and a described side cylinder 6 is positioned at the sidepiece of described conveyer belt 2, to be connected described push pedal 9 at the end of the piston rod of a described side cylinder 6; After described No. one, the cylinder body position of sending down abnormally ascending cylinder 25 is fixed on described workbench 28, after described No. one, the end of the piston rod of sending down abnormally ascending cylinder 25 is connected a described exhaust hood 5, a described exhaust hood 5 is positioned at the top of described conveyer belt 2, between a described exhaust hood 5 and conveyer belt 2, leave the space that described decelerator cover plate 17 can be allowed to pass through, to be connected described push pedal 9 at the end of the piston rod of a described exhaust hood 5.
More specifically, described No. two frock clamps comprise: oscillating cylinder 43, No. two side cylinders 44 after No. 42, two, oscillating cylinder before No. two, before described No. two, the front apron 45 of oscillating cylinder 42 is positioned at the front portion of described decelerator cover plate 17, after described No. two, the backboard 46 of oscillating cylinder 43 is positioned at the rear portion of described decelerator cover plate 17, and described No. two side cylinders 44 are positioned at the sidepiece of described decelerator cover plate 17.
See Fig. 1 to Fig. 6, next describe decelerator cover plate Automated assembly of the present invention and the course of work and the operation principle of smearing each step of equipment in detail:
First decelerator cover plate Automated assembly of the present invention and the overall work process of smearing equipment are described:
Described decelerator cover plate 17 is positioned on described conveyer belt 2 to be carried, along the throughput direction of described conveyer belt 2, described decelerator cover plate 17 arrives the clamping zone of described No. two frock clamps, described No. two frock clamps grip described decelerator cover plate 17, the described feeding manipulator 29 of two covers captures described plane bearing 30, and described plane bearing 30 is mounted to described plane bearing installed surface 19.Then, a described frock clamp unclamps described decelerator cover plate 17, described decelerator cover plate 17 continues conveying along described conveyer belt 2, described decelerator cover plate 17 arrives the clamping zone of a described frock clamp, a described frock clamp grips described decelerator cover plate 17, described plane bearing 30 aimed at by described syringe needle 12 on described three-dimensional smearing mechanism 35, described three-dimensional smearing mechanism 35 carries out circular interpolation motion, described syringe needle 12 is moved one week around described plane bearing 30, the border circular areas of described plane bearing 30 is coated with and spreads lubricating grease.Finally, a described frock clamp unclamps described decelerator cover plate 17, and described decelerator cover plate 17 proceeds conveying on described conveyer belt 2, moves to a station.
A described frock clamp, No. two frock clamps are arranged in the top of described conveyer belt 2, described decelerator cover plate 17 is carried on described conveyer belt 2, when described decelerator cover plate 17 arrives clamping zone, a described frock clamp, No. two frock clamps can directly realize gripping to described decelerator cover plate 17.After completing the smearing of the assembling of described plane bearing 30 and lubricating grease, a described frock clamp, No. two frock clamps unclamp described decelerator cover plate 17, and described decelerator cover plate 17 proceeds conveying on described conveyer belt 2.The layout structure of a described frock clamp, No. two frock clamps, makes a described frock clamp, No. two frock clamps adopts simple action can complete gripping described decelerator cover plate 17, and action is simple, good reliability.Described decelerator cover plate 17 slightly stops on described conveyer belt 2, and just can complete the assembling of described plane bearing 30 and smearing of lubricating grease, process velocity is fast, production efficiency is high.
Then describe decelerator cover plate Automated assembly of the present invention in detail and smear the course of work at each position and the operation principle of equipment:
The course of work and the operation principle of a described frock clamp are described:
The cylinder body position of a described front air cylinder 4 is fixed on described workbench 28, and a described front air cylinder 4 is positioned at the top of described conveyer belt 2, between a described front air cylinder 4 and conveyer belt 2, leave the space that described decelerator cover plate 17 can be allowed to pass through.Described decelerator cover plate 17 can be carried in the bottom of a described front air cylinder 4.To be connected described push pedal 9 at the end of the piston rod of a described front air cylinder 4, before described decelerator cover plate 17 carries out carrying the clamping zone of the described frock clamp of arrival soon on described conveyer belt 2, the piston rod of a described front air cylinder 4 declines in advance until described push pedal 9 touches described decelerator cover plate 17.
The cylinder body position of a described side cylinder 6 is fixed on described workbench 28, and a described side cylinder 6 is positioned at the sidepiece of described conveyer belt 2, to be connected described push pedal 9 at the end of the piston rod of a described side cylinder 6.After the push pedal 9 of a described front air cylinder 4 touches described decelerator cover plate 17, the piston rod of a described side cylinder 6 stretches out, and makes the described push pedal 9 of a described side cylinder 6 touch described decelerator cover plate 17.
After described No. one, the cylinder body position of sending down abnormally ascending cylinder 25 is fixed on described workbench 28, after described No. one, the end of the piston rod of sending down abnormally ascending cylinder 25 is connected a described exhaust hood 5, a described exhaust hood 5 is positioned at the top of described conveyer belt 2, between a described exhaust hood 5 and conveyer belt 2, leave the space that described decelerator cover plate 17 can be allowed to pass through, to be connected described push pedal 9 at the end of the piston rod of a described exhaust hood 5.After a described front air cylinder 4 and a side cylinder 6 secure the above decelerator cover plate 17, after described No. one, the piston rod of sending down abnormally ascending cylinder 25 stretches out, then, the piston rod of a described exhaust hood 5 exports, and makes the described push pedal 9 be fixed on a described exhaust hood 5 contact described decelerator cover plate 17.Like this, described decelerator cover plate 17 a described front air cylinder 4, side cylinder 6 and an exhaust hood 5 fixing under, be in fixing position.
The course of work and the operation principle of described No. two frock clamps are described:
Before described No. two, the piston rod of oscillating cylinder 42 drives described front apron 45 to rotate along counterclockwise arrow 47 direction the front portion that 90 degree arrive described decelerator cover plate 17, and after described No. two, the piston rod of oscillating cylinder 43 drives backboard 46 to rotate along clockwise 48 directions the rear portion that 90 degree arrive described decelerator cover plate 17.Described No. two side cylinders 44 are positioned at the sidepiece of described decelerator cover plate 17, and the piston rod of described No. two side cylinders 44 stretches out, and make the piston rod end being fixed on described No. two side cylinders 44 contact described decelerator cover plate 17.Described decelerator cover plate 17 before described No. two after No. 42, two, oscillating cylinder oscillating cylinder 43 and No. two side cylinders 44 common constraint under and firmly fix.
Operation principle and the course of work of described feeding manipulator 29 are described:
Described plane bearing 30 is positioned in described vibrating disk 27, queues up in an orderly manner under the effect of the electric and magnetic oscillation of described vibrating disk 27, and output of queuing up from two tracks 49, until arrive the position at described loading plate 33 place.Described loading plate 33 is movably connected on the end of described track 49.The piston rod of described horizontal push cylinder 32 is fixed on described loading plate 33, and described loading plate 33 slides in the end of described track 49 under the driving of described horizontal push cylinder 32.When the piston rod of described horizontal push cylinder 32 is in retracted mode, the material containing hole 34 of described loading plate 33 is on the bearing of trend of described track 49, and described plane bearing 30 can be delivered in described material containing hole 34 from described track 49.Then the piston rod of described horizontal push cylinder 32 stretches out, and drives described loading plate 33 to move to the bottom of described feeding manipulator 29, grabs described plane bearing 30 to facilitate described vacuum cup 39.
Described column 6 is fixed on described workbench 28, described horizontal sliding table 37 is fixed on described column 6, described vertical slide unit 38 is fixed on described horizontal sliding table 37, described vertical slide unit 38 and described horizontal sliding table 37 are in being arranged vertically, and be connected in the bottom of described vertical slide unit 38 described vacuum cup 39.The piston rod of described horizontal air cylinder 41 stretches out, the piston rod of described vertical cylinder 40 stretches out, make described vacuum cup 39 arrive described material containing hole 34 place, described vacuum cup 39 utilizes the principle of vacuum suction to hold to be arranged in the described plane bearing 30 in described material containing hole 34.Then, the piston rod of described vertical cylinder 40 is retracted; Then, the piston rod of described horizontal air cylinder 41 is retracted; Then, the piston rod of described vertical cylinder 40 stretches out, and now, described plane bearing 30 arrives the position of described plane bearing installed surface 19.Then, described vacuum cup 39 unclamps described plane bearing 30, and the piston rod of described vertical cylinder 40 is retracted.So far, complete described plane bearing 30 is assembled on described decelerator cover plate 17.
Operation principle and the course of work of described three-dimensional smearing mechanism 35 are described:
Described X-axis slide unit 22 is fixed on described workbench 28, and described Y-axis slide unit 23 is fixed on described X-axis slide unit 22, and described Z axis slide unit 24 is fixed on described Y-axis slide unit 23.The three-shaft linkage of described X-axis slide unit 22, Y-axis slide unit 23, Z axis slide unit 24 can complete various space motion path.Utilize the moving interpolation that can complete arc track of described X-axis slide unit 22, Y-axis slide unit 23, do circular motion along described plane bearing installed surface 19.
Described lubricating grease spray gun 11 is fixed on the slide plate top of described Z axis slide unit 24, and described syringe needle 12 is fixed on described lubricating grease spray gun 11, and described syringe needle 12 is positioned at the bottom of the slide plate of described Z axis slide unit 24.The slide plate of described Z axis slide unit 24 can rise or decline.The slide plate of described Z axis slide unit 24 declines, make described syringe needle 12 close to the upper surface of described plane bearing 30, described lubricating grease spray gun 11 drives described syringe needle 12 to smear out lubricating grease on the upper surface of described plane bearing 30, under the two-axle interlocking of described X-axis slide unit 22, Y-axis slide unit 23, intactly can smear out the lubricating grease of circular trace.
Finally, it should be pointed out that above embodiment is only the more representational example of the present invention.Obviously, the invention is not restricted to above-described embodiment, many distortion can also be had.Every above embodiment is done according to technical spirit of the present invention any simple modification, equivalent variations and modification, all should think and belong to protection scope of the present invention.
Claims (3)
1. decelerator cover plate Automated assembly and smear an equipment, is characterized in that composed as follows: comprising: workbench, for carry the conveyer belt of decelerator cover plate, for capture plane bearing feeding manipulator, for realize three-dimensional smearing mechanism that track smears, a frock clamp for fixing decelerator cover plate, No. two frock clamps for fixing decelerator cover plate, for realizing the vibrating disk of sequencing feeding to plane bearing; Described conveyer belt is fixed on described workbench, along the direction of transfer of described conveyer belt, the direction of arrow indication, described No. two frock clamps, a frock clamp is arranged successively above described conveyer belt, described feeding manipulator and a described frock clamp match, and described three-dimensional smearing mechanism and described No. two frock clamps match; Be flexibly connected loading plate at the end of the feeding track of described vibrating disk, described loading plate is provided with the material containing hole matched with described plane bearing, one end of described loading plate connects horizontal push cylinder;
Described feeding manipulator comprises: column, horizontal sliding table, vertically slide unit, vacuum cup, vertically cylinder, horizontal air cylinder, described column is fixed on described workbench, described horizontal sliding table is fixed on described column, described vertical slide unit is fixed on described horizontal sliding table, described vertical slide unit and described horizontal sliding table are in being arranged vertically, and be connected in the bottom of described vertical slide unit described vacuum cup; The slide unit of described horizontal sliding table is by described vertical air cylinder driven, and the slide unit of described horizontal sliding table is driven by described horizontal air cylinder;
Described three-dimensional smearing mechanism comprises: X-axis slide unit, Y-axis slide unit, Z axis slide unit, lubricating grease spray gun, syringe needle, and described X-axis slide unit is fixed on described workbench, and described Y-axis slide unit is fixed on described X-axis slide unit, and described Z axis slide unit is fixed on described Y-axis slide unit; Described lubricating grease spray gun is fixed on the slide plate top of described Z axis slide unit, and described syringe needle is fixed on described lubricating grease spray gun, and described syringe needle is positioned at the bottom of the slide plate of described Z axis slide unit.
2. decelerator cover plate Automated assembly according to claim 1 and smear equipment, it is characterized in that: a described frock clamp comprises: front air cylinder, exhaust hood, side cylinder, sending down abnormally ascending cylinder after No., the cylinder body position of a described front air cylinder is fixed on described workbench, a described front air cylinder is positioned at the top of described conveyer belt, leave the space that described decelerator cover plate can be allowed to pass through between front air cylinder and conveyer belt at described No. one, to be connected push pedal at the end of the piston rod of a described front air cylinder; The cylinder body position of a described side cylinder is fixed on described workbench, and a described side cylinder is positioned at the sidepiece of described conveyer belt, to be connected described push pedal at the end of the piston rod of a described side cylinder; After described No. one, the cylinder body position of sending down abnormally ascending cylinder is fixed on described workbench, after described No. one, the end of the piston rod of sending down abnormally ascending cylinder is connected a described exhaust hood, a described exhaust hood is positioned at the top of described conveyer belt, leave the space that described decelerator cover plate can be allowed to pass through between exhaust hood and conveyer belt at described No. one, to be connected described push pedal at the end of the piston rod of a described exhaust hood.
3. decelerator cover plate Automated assembly according to claim 1 and smear equipment, it is characterized in that: described No. two frock clamps comprise: oscillating cylinder before No. two, oscillating cylinder, No. two side cylinders after No. two, before described No. two, the front apron of oscillating cylinder is positioned at the front portion of described decelerator cover plate, after described No. two, the backboard of oscillating cylinder is positioned at the rear portion of described decelerator cover plate, and described No. two side cylinders are positioned at the sidepiece of described decelerator cover plate.
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710424230.4A CN107175493B (en) | 2016-02-05 | 2016-02-05 | Lubricating grease smears flexible production line |
| CN201710424229.1A CN107175492B (en) | 2016-02-05 | 2016-02-05 | Lubricating grease automatically smears assembly line equipment |
| CN201710424276.6A CN107150222B (en) | 2016-02-05 | 2016-02-05 | The intelligent assembly of retarder cover board and smearing outfit |
| CN201610082411.9A CN105499968B (en) | 2016-02-05 | 2016-02-05 | Decelerator cover plate Automated assembly and smearing equipment |
| CN201710424244.6A CN107175483B (en) | 2016-02-05 | 2016-02-05 | Lubricating grease automatically smears assembly line equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610082411.9A CN105499968B (en) | 2016-02-05 | 2016-02-05 | Decelerator cover plate Automated assembly and smearing equipment |
Related Child Applications (4)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710424276.6A Division CN107150222B (en) | 2016-02-05 | 2016-02-05 | The intelligent assembly of retarder cover board and smearing outfit |
| CN201710424230.4A Division CN107175493B (en) | 2016-02-05 | 2016-02-05 | Lubricating grease smears flexible production line |
| CN201710424244.6A Division CN107175483B (en) | 2016-02-05 | 2016-02-05 | Lubricating grease automatically smears assembly line equipment |
| CN201710424229.1A Division CN107175492B (en) | 2016-02-05 | 2016-02-05 | Lubricating grease automatically smears assembly line equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105499968A true CN105499968A (en) | 2016-04-20 |
| CN105499968B CN105499968B (en) | 2017-10-27 |
Family
ID=55708468
Family Applications (5)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710424229.1A Active CN107175492B (en) | 2016-02-05 | 2016-02-05 | Lubricating grease automatically smears assembly line equipment |
| CN201710424230.4A Expired - Fee Related CN107175493B (en) | 2016-02-05 | 2016-02-05 | Lubricating grease smears flexible production line |
| CN201710424276.6A Expired - Fee Related CN107150222B (en) | 2016-02-05 | 2016-02-05 | The intelligent assembly of retarder cover board and smearing outfit |
| CN201710424244.6A Expired - Fee Related CN107175483B (en) | 2016-02-05 | 2016-02-05 | Lubricating grease automatically smears assembly line equipment |
| CN201610082411.9A Active CN105499968B (en) | 2016-02-05 | 2016-02-05 | Decelerator cover plate Automated assembly and smearing equipment |
Family Applications Before (4)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710424229.1A Active CN107175492B (en) | 2016-02-05 | 2016-02-05 | Lubricating grease automatically smears assembly line equipment |
| CN201710424230.4A Expired - Fee Related CN107175493B (en) | 2016-02-05 | 2016-02-05 | Lubricating grease smears flexible production line |
| CN201710424276.6A Expired - Fee Related CN107150222B (en) | 2016-02-05 | 2016-02-05 | The intelligent assembly of retarder cover board and smearing outfit |
| CN201710424244.6A Expired - Fee Related CN107175483B (en) | 2016-02-05 | 2016-02-05 | Lubricating grease automatically smears assembly line equipment |
Country Status (1)
| Country | Link |
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| CN (5) | CN107175492B (en) |
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| CN113909059A (en) * | 2021-10-31 | 2022-01-11 | 马鞍山中杰电子科技有限公司 | Automatic dispensing, sealing and drying device for diode seat |
| CN116423173A (en) * | 2023-04-10 | 2023-07-14 | 江苏天网光电科技有限公司 | High-efficiency automatic assembling device for miniature high-voltage generator |
| CN116423173B (en) * | 2023-04-10 | 2023-10-24 | 江苏天网光电科技有限公司 | High-efficiency automatic assembling device for miniature high-voltage generator |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107175483A (en) | 2017-09-19 |
| CN107175493B (en) | 2019-02-19 |
| CN107175492A (en) | 2017-09-19 |
| CN107175493A (en) | 2017-09-19 |
| CN107150222A (en) | 2017-09-12 |
| CN107150222B (en) | 2019-02-12 |
| CN107175483B (en) | 2018-12-04 |
| CN107175492B (en) | 2019-01-18 |
| CN105499968B (en) | 2017-10-27 |
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Effective date of registration: 20170515 Address after: 325000 Zhejiang Longwan Wenzhou hi tech Industrial Development Zone Venture Service Center incubator 522 C 524 room Applicant after: Wenzhou branch Robot Technology Co., Ltd. Address before: 325000 Zhejiang city of Wenzhou province Ruian City Tangxia Zhen Dong Chen Cun Xin Chen Road No. 207 backdoor Applicant before: Lin Yuehong |
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Effective date of registration: 20190422 Address after: 215200 the southern side of Yunnan pear Road, Wujiang economic and Technological Development Zone, Suzhou, Jiangsu Patentee after: Suzhou Boyi Automation Co., Ltd. Address before: Room 522 and 524, Building C, Science and Technology Business Incubator, Venture Service Center, Longwan High-tech Industrial Development Zone, Wenzhou, Zhejiang Province Patentee before: Wenzhou branch Robot Technology Co., Ltd. |