CN105499188B - Two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine - Google Patents
Two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine Download PDFInfo
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- CN105499188B CN105499188B CN201610005976.7A CN201610005976A CN105499188B CN 105499188 B CN105499188 B CN 105499188B CN 201610005976 A CN201610005976 A CN 201610005976A CN 105499188 B CN105499188 B CN 105499188B
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- cleaning machine
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- lower floor
- cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The present invention relates to the Cleaning of Parts such as pressurizer shell field, specially a kind of two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine.Cleaning machine is lower floor's purging system, the double-deck circulation reciprocating type structure of upper strata purging system formation, feeding device, high-pressure spraying room, ultrasonic wave purge chamber, Low-pressure spray room, rinsing room are set gradually in lower floor's purging system, feeding device, high-pressure spraying room, ultrasonic wave purge chamber, Low-pressure spray room, rinsing are connected between room by lower floor's transmission line；Hot air chamber is set gradually in the purging system of upper strata, workpiece immersion oil room, blower fan blow grease chamber, blanking device, hot air chamber, workpiece immersion oil room, blower fan blow to be connected between grease chamber, blanking device by upper layer transport line, and the output end of lower floor's transmission line is connected with the input of upper layer transport line.Horizontal spreading area of the present invention is small, and mechanical structure is simple, improves the cleaning efficiency of part, reduces the working strength of cleaning worker, safe and environmentally friendly.
Description
Technical field
The present invention relates to the Cleaning of Parts such as pressurizer shell field, more specifically a kind of two-layer equation turbocharger housing
Body part fully-automatic supersonic integration cleaning machine.
Background technology
With automobile and the high speed development of ic engine industry, scientific and technological continuous progress, exhaust-driven turbo-charger exhaust-gas turbo charger, which is used as, to be started
One of major measure of machine energy-saving and emission-reduction, it is widely used in fields such as automobile, ship, aviations.Turbocharger
Production process in, matting is indispensable link in machining process, and booster performance requires very high, clearly
The quality of process is washed to product quality and performances important.
For cleaning technique field, technology improves constantly in recent years, and product also reaches its maturity.Industry cleaning link field is general
Ultrasonic wave all over the mainstream technology used, steam is washed, sprayed, some new cleaning techniques and equipment also progressively obtain exploitation and
Using, such as vacuum cleaned, plasma cleaning, laser cleaning etc..Meanwhile along with the raising of industrial aggregate level, skill free of cleaning
Art also begins to be promoted.But the planform of turbocharger products is complicated, being cleaned with existing technical equipment to reach
To the cleannes requirement of part.Therefore, the today constantly popularized in advanced manufacturing technology application, the product line of many enterprises
Automaticity improves a lot, but in the end of technical process, traditional washing and cleaning operation mode --- artificial cleaning does not have
Have is improved accordingly, and its labor intensity is big, working environment is severe, cleaning fluid is not reclaimed and do not handled, and product does not reach environmental protection
It is required that turn into the bottleneck for influenceing production efficiency.The realistic problem that these enterprises are faced is, although mass can be manufactured
Booster part high, precision is high, but because cleaning efficiency low quality is poor, seriously reduce turbocharger after assembling
Performance.Also, traditional booster parts washer general work volume is more huge, occupies plant area of enterprise compared with multiaspect
Product, is unfavorable for effective utilization of resource, and a compact-sized efficient cleaning machine of exploitation is imperative.On the other hand, booster
Part is in cleaning process, because matting is more, manually cleans relatively complicated, often causes the gouge of workpiece, collides with,
Cause the accidental damage of part.Therefore, in cleaning process, cleaning quality is not only improved, there is a need to consideration part
Safeguard measure in course of conveying.
In summary, according to turbocharger surfaces feature and processing technology particularity, design is a set of to meet that part is clear
Requirement, energy-conserving and environment-protective, compact-sized and safe and efficient fully automatic integral cleaning machine are washed, has been the lifting of booster part quality
Important exploration problem.
The content of the invention
In order to avoid above-mentioned the shortcomings of the prior art, it is an object of the invention to provide a kind of two-layer equation turbocharger
Housing part fully-automatic supersonic integration cleaning machine, the cleaning machine not only functionally meet to require, can cleaned various types of
The part of type booster, and mechanical structure is simple to operation, smaller save of horizontal spreading area takes up an area resource, and operating efficiency is high
Reduce scavenger working strength, safety and environmental protection.
The present invention solves technical problem and adopted the following technical scheme that：
A kind of two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, cleaning machine clean for lower floor
The double-deck circulation reciprocating type structure that system, upper strata purging system are formed, sets gradually feeding device, high pressure in lower floor's purging system
Spray chamber, ultrasonic wave purge chamber, Low-pressure spray room, rinsing room, feeding device, high-pressure spraying room, ultrasonic wave purge chamber, low pressure spray
Leaching room, rinsing are connected between room by lower floor's transmission line；Hot air chamber, workpiece immersion oil are set gradually in the purging system of upper strata
Grease chamber, blanking device are blown in room, blower fan, and hot air chamber, workpiece immersion oil room, blower fan blow and pass through upper strata between grease chamber, blanking device
Transmission line is connected, and the output end of lower floor's transmission line is connected with the input of upper layer transport line.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, lower floor's transmission line output
End is connected with track, and the input of upper layer transport line is connected with track, and lower floor's transmission line joins end to end and inlayed with upper layer transport line
It is embedding in orbit, form the circulation of closed type chain.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, ultrasonic wave purge chamber is
It is two, continuous to set.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, the installation of booster part
In in fixture stand, the height adjustable of fixture stand, fixture stand drives part to be entered by the feeding import of feeding device under cleaning machine
Layer purging system, the upper strata purging system of cleaning machine is entered by guide rail, output element is exported by the blanking of blanking device.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, the feeding of feeding device
Import and the blanking of blanking device outlet are general.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, cleaning machine set control
System, control system include travel control system, cleaning control system, drying control system and monitoring system, are cleaned in lower floor
System, upper strata purging system each device in install sensor respectively, the input of programmable controller is connected with sensor, can
The output end of programmable controller is connected with travel control system, cleaning control system, drying control system and monitoring system respectively.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, travel control system
Output end connects synchronous motor and decelerator, and is connected by synchronous motor and decelerator with the fixture stand on chain.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, cleaning control system
Output end connection ultrasonic wave purge chamber, high-pressure spraying room, Low-pressure spray room and rinsing room.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, drying control system
Output end connects hot air chamber and blower fan blows grease chamber.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, the output of monitoring system
End is connected with the control panel at touch screen operation end.
The method have the characteristics that：
1st, cleaning machine of the invention is divided into two layers up and down, and part is transported to after lower floor's cleaning by guide rail
Layer is cleaned.So as to reduce cleaning machine horizontal spreading area, greatly improve plant area's area utilization ratio.
2nd, the fixture stand of cleaning machine of the invention can be with raising and lowering, and it is reasonable to be carried out according to various sizes of part
Selection height, meet the cleaning of all kinds of booster parts.
3rd, cleaning machine of the invention has travel control system, can be adjusted at any time clearly according to different types of booster part
The time is washed, meets the different cleaning requirements of different type part.
Compared with the prior art, beneficial effects of the present invention are embodied in：
1st, the present invention makes booster part change into cleaning process automation from current artificial cleaning, while improves and be engaged in
The working environment of the worker of booster part is cleaned, and human-computer interaction function can be realized, improves Cleaning of Parts quality and clear
Efficiency is washed, reduces cleaning cost.And make operating process safer.
2nd, cleaning machine of the invention is double-deck reciprocation cycle formula structure design, takes full advantage of plant area's height space, structure
It is compact, the area utilization ratio of plant area is improved, and improve Cleaning of Parts efficiency.
3rd, cleaning machine of the invention can realize that the part for different product model carries out different cleaning programs, control system
Unite adjustable for intelligence, ensure that the cleaning quality of different parts and the lasting sex work of cleaning machine.Meanwhile control system may be used also
According to the of different sizes of part, to adjust the height and position of fixture, part is fully cleaned, and effectively prevent part defeated
Journey and cleaning machine part grazing are passed through, causes part to collide with, gouge.
4th, using high-pressure spraying, Low-pressure spray coordinates ultrasonic wave cleaning, and cleaning performance is good, and cleannes are high.
Brief description of the drawings
Fig. 1 is two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine process chart.
Fig. 2 (a)-Fig. 2 (c) is that two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning-machine structure shows
It is intended to.Wherein, Fig. 2 (a) is front view；Fig. 2 (b) is top view；Fig. 2 (c) is side view.
Fig. 3 is the primary structure block diagram of electric control system of the present invention.
In figure, 1 high-pressure spraying room；2 ultrasonic wave purge chambers I；3 ultrasonic wave purge chambers II；4 Low-pressure spray rooms；5 rinsing rooms；6
Hot air chamber；7 workpiece immersion oil rooms；8 blower fans blow grease chamber；9 blanking devices；10 feeding devices；11 upper strata purging systems；12 lower floors
Purging system；13 fixture stands；14 decelerators；15 synchronous motors.
Embodiment
As shown in figure 1, two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine technique of the present invention
Flow is as follows：
Cleaning machine is double-deck circulation reciprocating type structure design, and lower floor carries out process and is：(pressure is feeding → high-pressure spraying
0.4MPa) → ultrasonic wave cleans I → ultrasonic wave and cleans II → Low-pressure spray (pressure 0.1MPa) → rinsing, and upper strata carries out process
For：Heated-air drying → workpiece immersion oil → blower fan blows oil → blanking, and blanking outlet and feeding import are same inlet and outlet.Part passes through
Transmission system, cleaning machine is entered by the feeding import of lower floor, after lower floor's process, by fixture stand of the guide rail conveying equipped with part
To cleaning machine upper strata, heated-air drying process is proceeded by, after all process steps whole, part is taken out by blanking exit, followed
Cleaning is completed after blanking after ring one week is reciprocal.This cleaning-machine structure design can make full use of plant area's height, reduce cleaning
Machine horizontal spreading area, plant area's area utilization ratio being greatly improved, required horizontal spreading area is only the half of original area, and
The cleaning efficiency of part can also be improved.
The present invention uses ultrasonic cleaning technology, and the effect of ultrasonic wave occurs in whole liquid internal, cleaned material only
The surface that can be contacted with liquid, is all thoroughly cleaned up.Cleaning machine can be adjusted in time according to the part of different sizes
The height of whole fixture stand, part is obtained fully cleaning, can also be required according to the cleannes of part, be adjusted using control module
The scavenging period and adjustment vibration frequency of whole each process.
As shown in Fig. 2 (a)-Fig. 2 (c), two-layer equation turbocharger housing part fully-automatic supersonic integration of the present invention
Cleaning machine, mainly include：(feeding device 10, high-pressure spraying room 1, ultrasonic wave purge chamber I 2, ultrasonic wave are clear for lower floor's purging system 12
Chamber wash II 3, Low-pressure spray room 4, rinsing room 5) and upper strata purging system 11 (hot air chamber 6, workpiece immersion oil room 7, blower fan blow oil
Room 8, blanking device 9) etc., concrete structure is as follows：
Cleaning machine is the double-deck circulation reciprocating type structure that lower floor's purging system 12 and upper strata purging system 11 are formed, and lower floor is clear
Wash in system 12 and set gradually feeding device 10, high-pressure spraying room 1, ultrasonic wave purge chamber I 2, ultrasonic wave purge chamber II 3, low pressure
Spray chamber 4, rinsing room 5, feeding device 10, high-pressure spraying room 1, ultrasonic wave purge chamber I 2, ultrasonic wave purge chamber II 3, low pressure spray
Leaching room 4, rinsing are connected between room 5 by lower floor's transmission line, and lower floor's transmission line output terminal is connected with upper layer transport line input；On
Hot air chamber 6 is set gradually in floor purging system 11, workpiece immersion oil room 7, blower fan blow grease chamber 8, blanking device 9, heated-air drying
Room 6, workpiece immersion oil room 7, blower fan blow to be connected between grease chamber 8, blanking device 9 by upper layer transport line, the output of lower floor's transmission line
End is connected with the input of upper layer transport line.
Wherein, the feeding import of feeding device 10 and the blanking of blanking device 9 outlet are general.Lower floor transmit line output terminal with
Track is connected, and the input of upper layer transport line is connected with track, and lower floor's transmission line joins end to end and is embedded in upper layer transport line
In track, the circulation of closed type chain is formed.
As shown in figure 3, electric control theory of the present invention is as follows：
The present invention uses three-phase five-wire mode power supply：Three-phase power line L1, L2, L3, zero-power line N, ground wire PE.Zero-power line
Voltmeter is installed between N and power line L1, circuit breaker Q F1 is installed on the loop；Conduct between zero-power line N and power line L1
PLC exports temperature control apparent source, and circuit breaker Q F2 is installed on the loop；Installation panel power supply between zero-power line N and power line L1
Lamp, installs circuit breaker Q F3 on the loop, defeated as touch-screen power supply and PLC between zero-power line N and power line L1 on the loop
Enter power supply；Tower lamp, main power source lamp are installed between zero-power line N and power line L1, circuit breaker Q F5 is installed on the loop；Power supply zero
Electric cabinet fan, electric light are installed between line N and power line L1, circuit breaker Q F6 is installed on the loop.
The cleaning machine Technology design route of the present invention can be divided into three parts, and mechanical system design and electric control system are set
Meter.Complete equipment system is designed for it according to the technological requirement of actual booster part, its electric control system quasi-step matrix is specific
Production technology, control system scheme is rationally designed, booster cleaning equipment is realized cleaning process automation and is reached clear
Wash the requirement of booster part.The Control System Design key of whole cleaning equipment is PLC technology and sensor technology people
Machine interface tech etc. is researched and developed and combined, and designs complete booster Parts Washing Equipment control system, and this system can carry
High efficiency, and there is the advantages of reliability is high, simple to operate, while automation for production management and produced on-site can be realized
The real-time monitoring of process, improve production efficiency.So the present invention has very high practical value.According to booster part
It is required that and industrial analysis, the present invention are control core using programmable controller, touch-screen is made using modular control method
It is monitored for host computer.Whole cleaning equipment control system is made up of four parts：Travel control system, cleaning control system
System, drying control system and monitoring system.Wherein, monitoring system is mainly realized by touch-screen.Booster part is installed on
In fixture stand 13, the output end connection synchronous motor 15 and decelerator 14 of travel control system, and by synchronous motor 15 and subtract
Fast device 14 is connected with the fixture stand 13 on chain, the motion of travel control system major control booster part clamp frame 13.
Then part is transferred to purge chamber and drying before cleaning by complete ground clamping in fixture stand by fixture stand
Room.The motion of fixture stand is completed by one group of synchronous motor and decelerator, and synchronous motor is driven under the rising that chain completes fixture stand
The action of drop and the forward-reverse action of fixture stand.The control of stroke produces material impact, Stroke Control requirement to cleaning performance
It is that motion control is steady, motor synchronism is high, and completes technological requirement by step, improves corresponding control efficiency.The control of cleaning machine
System body processed is purge chamber, scavenging period can be adjusted at any time according to different types of booster part, to reach different type
The cleaning requirement of part.Secondly, control system can be with the precision of control time, can be complete according to the technological process of cleaning
Into cleaning process.Except cleaning control system, also drying control system.Drying control system can also be according to different types of zero
The part adjustment drying time, required with reaching drying for different parts, and ensure the precision of control time, make the air blower in equipment
The kerosene gas of hothouse can be fully discharged, ensures there can not be gas leakage before cleaning machine.In addition, control system can be with
According to the different structure size of part, the height and position of Reasonable adjustment part clamp frame, not only make the parts of different dimensional structures
All fully cleaned, and be also prevented from part and grazing locally occurs with cleaning machine in course of conveying, cause part to be knocked
Touch, gouge.
As a result show, the present invention not only functionally meets enterprise requirements, and compared with conventional clean machine, the cleaning machine can be with
Plant area's usable floor area is reduced, improves the utilization rate of cleaning fluid, effectively save resource, and not only environmental protection but also safety.
Claims (8)
- A kind of 1. two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, it is characterised in that：Cleaning machine The double-deck circulation reciprocating type structure formed for lower floor's purging system, upper strata purging system, sets gradually in lower floor's purging system Expect device, high-pressure spraying room, ultrasonic wave purge chamber, Low-pressure spray room, rinsing room, feeding device, high-pressure spraying room, ultrasonic wave are clear Chamber wash, Low-pressure spray room, rinsing are connected between room by lower floor's transmission line；Heated-air drying is set gradually in the purging system of upper strata Grease chamber, blanking device are blown in room, workpiece immersion oil room, blower fan, hot air chamber, workpiece immersion oil room, blower fan blow grease chamber, blanking device it Between connected by upper layer transport line, the output end of lower floor's transmission line is connected with the input of upper layer transport line；Cleaning machine sets control system, and control system includes travel control system, cleaning control system, drying control system and prison Control system, lower floor's purging system, upper strata purging system each device in respectively install sensor, the input of programmable controller End is connected with sensor, the output end of programmable controller respectively with travel control system, cleaning control system, drying control system System is connected with monitoring system, and the output end of monitoring system is connected with the control panel at touch screen operation end；Cleaning machine sets electric control system, and electric control system uses three-phase five-wire mode power supply：Three-phase power line L1, L2, L3, Zero-power line N, ground wire PE；Voltmeter is installed between zero-power line N and power line L1, circuit breaker Q F1 is installed on the loop；Power supply Temperature control apparent source is exported as PLC between zero line N and power line L1, circuit breaker Q F2 is installed on the loop；Zero-power line N and electricity Installation panel power lights between the line L1 of source, install circuit breaker Q F3 on the loop, on the loop zero-power line N and power line L1 it Between be used as touch-screen power supply and PLC input powers；Tower lamp, main power source lamp, the loop are installed between zero-power line N and power line L1 Upper installation circuit breaker Q F5；Electric cabinet fan, electric light are installed between zero-power line N and power line L1, breaker is installed on the loop QF6。
- 2. according to the two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine described in claim 1, its It is characterised by：Lower floor transmission line output terminal be connected with track, the input of upper layer transport line is connected with track, lower floor's transmission line and Upper layer transport line joins end to end and inlayed in orbit, forms the circulation of closed type chain.
- 3. according to the two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine described in claim 1, its It is characterised by：Ultrasonic wave purge chamber is two, continuous to set.
- 4. according to the two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine described in claim 1, its It is characterised by, booster part is installed in fixture stand, the height adjustable of fixture stand, and fixture stand drives part by feeding device Feeding import enters lower floor's purging system of cleaning machine, the upper strata purging system of cleaning machine is entered by guide rail, by blanking device Blanking outlet output element.
- 5. according to the two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine described in claim 1 or 4, Characterized in that, the feeding import of feeding device and the blanking outlet of blanking device are general.
- 6. according to the two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine described in claim 1, its It is characterised by, the output end connection synchronous motor and decelerator of travel control system, and passes through synchronous motor and decelerator and chain Fixture stand on bar is connected.
- 7. according to the two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine described in claim 1, its It is characterised by, output end connection ultrasonic wave purge chamber, high-pressure spraying room, Low-pressure spray room and the rinsing room of cleaning control system.
- 8. according to the two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine described in claim 1, its It is characterised by, the output end connection hot air chamber of drying control system and blower fan blow grease chamber.
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| CN205341372U (en) * | 2016-01-06 | 2016-06-29 | 凤城市时代龙增压器制造有限公司 | Full -automatic ultrasonic wave of two -layer equation turbo charger housing part integration cleaning machine |
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