CN114308876A - Full-automatic ultrasonic wave integration cleaning machine of double-deck formula turbo charger casing part - Google Patents
Full-automatic ultrasonic wave integration cleaning machine of double-deck formula turbo charger casing part Download PDFInfo
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- CN114308876A CN114308876A CN202111660186.XA CN202111660186A CN114308876A CN 114308876 A CN114308876 A CN 114308876A CN 202111660186 A CN202111660186 A CN 202111660186A CN 114308876 A CN114308876 A CN 114308876A
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Abstract
The invention relates to the field of cleaning of parts such as a supercharger shell, in particular to a full-automatic ultrasonic integrated cleaning machine for parts of a double-layer type turbocharger shell. The cleaning machine is of a double-layer circulating reciprocating structure formed by a lower-layer cleaning system and an upper-layer cleaning system, a feeding device, a high-pressure spray chamber, an ultrasonic cleaning chamber, a low-pressure spray chamber and a rinsing chamber are sequentially arranged in the lower-layer cleaning system, and the feeding device, the high-pressure spray chamber, the ultrasonic cleaning chamber, the low-pressure spray chamber and the rinsing chamber are connected through a lower-layer transmission line; the upper-layer cleaning system is sequentially provided with a hot air drying chamber, a workpiece oil immersion chamber, a fan oil blowing chamber and an unloading device, the hot air drying chamber, the workpiece oil immersion chamber, the fan oil blowing chamber and the unloading device are connected through an upper-layer transmission line, and the output end of a lower-layer transmission line is connected with the input end of the upper-layer transmission line. The invention has small transverse expansion area and simple mechanical structure, improves the cleaning efficiency of parts, reduces the working strength of cleaning workers, and is safe and environment-friendly.
Description
Technical Field
The invention relates to the field of cleaning of parts such as a supercharger shell, in particular to a full-automatic ultrasonic integrated cleaning machine for double-layer type turbocharger shell parts.
Background
With the rapid development of the automobile and internal combustion engine industry and the continuous progress of science and technology, the exhaust gas turbocharger is widely applied to the fields of automobiles, ships, aviation and the like as one of the main measures for energy conservation and emission reduction of the engine. In the production process of the turbocharger, a cleaning procedure is an indispensable link in the processing technological process, the service performance requirement of the turbocharger is high, and the quality of the cleaning procedure has important influence on the product quality and performance.
In the field of cleaning technology, the technology is improved in recent years, and products are mature. The mainstream technologies generally adopted in the field of industrial cleaning are ultrasonic, steam cleaning and spraying, and novel cleaning technologies and equipment are gradually developed and applied, such as vacuum cleaning, plasma cleaning, laser cleaning and the like. Meanwhile, along with the improvement of the overall industrial level, the cleaning-free technology is also promoted. However, the structural shape of the turbocharger product is complex, and the cleanliness requirement of parts cannot be met by cleaning with the existing technical equipment. Therefore, nowadays, the advanced manufacturing technology is continuously applied, the automation degree of product production lines of a plurality of enterprises is greatly improved, but the manual cleaning, which is the traditional cleaning operation mode, is not correspondingly improved at the tail end of the technological process, the labor intensity is high, the working environment is severe, the cleaning solution is not recycled and is not treated, the product does not meet the environmental protection requirement, and the bottleneck influencing the production efficiency is formed. One practical problem faced by these companies is that although supercharger components can be manufactured with high quality and accuracy, the poor quality due to the inefficient cleaning process severely reduces the performance of the assembled turbocharger. Moreover, the conventional supercharger part cleaning machine is large in working volume, occupies more area of an enterprise factory, is not beneficial to effective utilization of resources, and is imperative to develop a cleaning machine with compact structure and high efficiency. On the other hand, supercharger parts are cleaned in a cleaning process, and the cleaning process is more, so that manual cleaning is more complicated, workpieces are often damaged and collided, and the parts are damaged accidentally. Therefore, in the cleaning process, not only the quality of the cleaning process needs to be improved, but also the protection measures in the part conveying process need to be considered.
In conclusion, according to the surface characteristics and the processing technology particularity of the turbocharger, a set of safe and efficient full-automatic integrated cleaning machine which can meet the part cleaning requirement and is energy-saving, environment-friendly and compact in structure is designed, and is an important exploration subject for improving the quality of parts of the turbocharger.
Disclosure of Invention
In order to avoid the defects in the prior art, the invention aims to provide the full-automatic ultrasonic integrated cleaning machine for the double-layer type turbocharger shell parts, which not only meets the requirements on functions and can clean parts of various types of superchargers, but also has the advantages of simple mechanical structure, easiness in operation, small transverse expansion area, capability of saving land occupation resources, high working efficiency, reduction of the working strength of a cleaner, safety and environmental protection.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a full-automatic ultrasonic integrated cleaning machine for double-layer type turbocharger shell parts is of a double-layer circulating reciprocating structure formed by a lower-layer cleaning system and an upper-layer cleaning system, wherein a feeding device, a high-pressure spray room, an ultrasonic cleaning room, a low-pressure spray room and a rinsing room are sequentially arranged in the lower-layer cleaning system, and the feeding device, the high-pressure spray room, the ultrasonic cleaning room, the low-pressure spray room and the rinsing room are connected through lower-layer transmission lines; the upper-layer cleaning system is sequentially provided with a hot air drying chamber, a workpiece oil immersion chamber, a fan oil blowing chamber and an unloading device, the hot air drying chamber, the workpiece oil immersion chamber, the fan oil blowing chamber and the unloading device are connected through an upper-layer transmission line, and the output end of a lower-layer transmission line is connected with the input end of the upper-layer transmission line.
Full-automatic ultrasonic wave integration cleaning machine of double-deck formula turbo charger casing part, lower floor's transmission line output and rail connection, the input and the rail connection of upper transmission line, lower floor's transmission line links to each other and inlays in the track with upper transmission line head and the tail, forms closed type chain circulation.
The double-layer type turbocharger shell part full-automatic ultrasonic integrated cleaning machine is characterized in that two ultrasonic cleaning chambers are continuously arranged.
The full-automatic ultrasonic wave integration cleaning machine of double-deck formula turbo charger casing part, booster part are installed on anchor clamps frame, the height-adjustable of anchor clamps frame, anchor clamps frame drive part gets into the lower floor cleaning system of cleaning machine by loading attachment's material loading import, gets into the upper strata cleaning system of cleaning machine through the guide rail, exports the part by unloader's unloading export.
The full-automatic ultrasonic integrated cleaning machine for the double-layer type turbocharger shell parts is characterized in that a feeding inlet of a feeding device and a discharging outlet of a discharging device are universal.
The full-automatic ultrasonic integrated cleaning machine for the double-layer type turbocharger shell parts is characterized in that the cleaning machine is provided with a control system, the control system comprises a stroke control system, a cleaning control system, a drying control system and a monitoring system, sensors are respectively installed in devices of a lower layer cleaning system and an upper layer cleaning system, the input end of a programmable controller is connected with the sensors, and the output end of the programmable controller is respectively connected with the stroke control system, the cleaning control system, the drying control system and the monitoring system.
The full-automatic ultrasonic integrated cleaning machine for the double-layer type turbocharger shell parts is characterized in that the output end of a stroke control system is connected with a synchronous motor and a speed reducer and is connected with a clamp frame on a chain through the synchronous motor and the speed reducer.
The full-automatic ultrasonic integrated cleaning machine for the double-layer type turbocharger shell parts is characterized in that the output end of a cleaning control system is connected with an ultrasonic cleaning chamber, a high-pressure spray chamber, a low-pressure spray chamber and a rinsing chamber.
The full-automatic ultrasonic wave integration cleaning machine of double-deck formula turbo charger casing part, hot-blast drying chamber and fan oil-blowing chamber are connected to drying control system's output.
The full-automatic ultrasonic integrated cleaning machine for the double-layer turbocharger shell parts is characterized in that the output end of a monitoring system is connected with a control panel of the touch screen operation end.
The invention is characterized in that:
1. the cleaning machine is divided into an upper layer and a lower layer, and parts are conveyed to the upper layer through the guide rail to be cleaned after the lower layer cleaning process is finished. Therefore, the transverse unfolding area of the cleaning machine is reduced, and the utilization efficiency of the plant area is greatly improved.
2. The clamp frame of the cleaning machine can ascend and descend, and the height can be reasonably selected according to parts with different sizes, so that the cleaning of various supercharger parts is met.
3. The cleaning machine provided by the invention is provided with a stroke control system, so that the cleaning time can be adjusted at any time according to different types of supercharger parts, and different cleaning requirements of different types of parts are met.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention changes the manual cleaning of the supercharger parts into the automation of the cleaning process, improves the working environment of workers engaged in cleaning the supercharger parts, can realize the human-computer interaction function, improves the cleaning quality and the cleaning efficiency of the parts and reduces the cleaning cost. And makes the operation process safer.
2. The cleaning machine is designed to be a double-layer reciprocating circulation type structure, fully utilizes the height space of a factory, has a compact structure, improves the area utilization efficiency of the factory and improves the part cleaning efficiency.
3. The cleaning machine can realize different cleaning schemes aiming at parts with different product models, the control system is intelligent and adjustable, and the cleaning quality of different parts and the continuous work of the cleaning machine are ensured. Meanwhile, the control system can adjust the height position of the clamp according to different sizes of the parts, so that the parts are fully cleaned, and the parts are effectively prevented from being collided and damaged due to the fact that the parts are locally collided and wiped with the cleaning machine in the conveying process.
4. High-pressure spraying is adopted, low-pressure spraying is matched with ultrasonic cleaning, the cleaning effect is good, and the cleanliness is high.
Drawings
Fig. 1 is a process flow diagram of a full-automatic ultrasonic integrated cleaning machine for double-layer turbocharger shell parts.
Fig. 2(a) -2 (c) are schematic structural diagrams of the full-automatic ultrasonic integrated cleaning machine for the double-layer type turbocharger shell parts. Wherein fig. 2(a) is a front view; FIG. 2(b) is a top view; fig. 2(c) is a side view.
Fig. 3 is a main structural block diagram of the electrical control system of the present invention.
In the figure, 1 a high-pressure spray chamber; 2, ultrasonic cleaning a chamber I; 3 ultrasonic cleaning chamber II; 4, a low-pressure spray chamber; 5, a rinsing chamber; 6 hot air drying chamber; 7 workpiece oil immersion chambers; 8 blower oil-blowing chambers; 9, a blanking device; 10, a feeding device; 11 an upper layer cleaning system; 12 a lower layer cleaning system; 13 a jig frame; 14 a reducer; 15 synchronous machine.
Detailed Description
As shown in fig. 1, the process flow of the full-automatic ultrasonic integrated cleaning machine for the double-layer type turbocharger shell parts is as follows:
the cleaning machine is a double-layer circular reciprocating structure design, and the lower layer is processed as follows: feeding → high pressure spray (pressure 0.4MPa) → ultrasonic cleaning I → ultrasonic cleaning II → low pressure spray (pressure 0.1MPa) → rinsing, and the upper layer is subjected to the following steps: hot air drying → oil immersion of the workpiece → oil blowing by a fan → blanking, wherein a blanking outlet and a feeding inlet are the same inlet and outlet. The parts pass through the conveying system and enter the cleaning machine from the feeding inlet of the lower layer, after the lower layer process is finished, the fixture frame with the parts is conveyed to the upper layer of the cleaning machine through the guide rail, the hot air drying process is started, after all the processes are finished, the parts are taken out from the discharging outlet, and the cleaning is finished after the parts are discharged after circulating for a circle. The cleaning machine can make full use of the height of a plant area, reduce the transverse expansion area of the cleaning machine, greatly improve the utilization efficiency of the plant area, ensure that the required transverse expansion area is only half of the original area, and improve the cleaning efficiency of parts.
The invention adopts the ultrasonic cleaning technology, the action of the ultrasonic wave is generated in the whole liquid, and the surface of the object to be cleaned, which is only contacted with the liquid, is thoroughly cleaned. The cleaning machine can adjust the height of the clamp frame in time according to parts with different sizes, so that the parts can be fully cleaned, and the cleaning time and the vibration frequency of each process can be adjusted by using the control module according to the cleanliness requirement of the parts.
As shown in fig. 2(a) -2 (c), the fully automatic ultrasonic integrated cleaning machine for double-layer turbocharger housing parts of the present invention mainly comprises: lower floor cleaning system 12 (loading attachment 10, high-pressure spray room 1, ultrasonic cleaning room I2, ultrasonic cleaning room II 3, low pressure spray room 4, rinsing room 5) and upper cleaning system 11 (hot air drying room 6, work piece soaks grease chamber 7, fan blows grease chamber 8, unloader 9) etc. and the concrete structure is as follows:
the cleaning machine is of a double-layer circulating reciprocating structure formed by a lower-layer cleaning system 12 and an upper-layer cleaning system 11, a feeding device 10, a high-pressure spray chamber 1, an ultrasonic cleaning chamber I2, an ultrasonic cleaning chamber II 3, a low-pressure spray chamber 4 and a rinsing chamber 5 are sequentially arranged in the lower-layer cleaning system 12, the feeding device 10, the high-pressure spray chamber 1, the ultrasonic cleaning chamber I2, the ultrasonic cleaning chamber II 3, the low-pressure spray chamber 4 and the rinsing chamber 5 are connected through a lower-layer transmission line, and the output end of the lower-layer transmission line is connected with the input end of the upper-layer transmission line; the upper-layer cleaning system 11 is sequentially provided with a hot air drying chamber 6, a workpiece oil immersion chamber 7, a fan oil blowing chamber 8 and an unloading device 9, the hot air drying chamber 6, the workpiece oil immersion chamber 7, the fan oil blowing chamber 8 and the unloading device 9 are connected through an upper-layer transmission line, and the output end of the lower-layer transmission line is connected with the input end of the upper-layer transmission line.
Wherein, the feeding inlet of the feeding device 10 and the discharging outlet of the discharging device 9 are universal. The output end of the lower transmission line is connected with the track, the input end of the upper transmission line is connected with the track, and the lower transmission line is connected with the upper transmission line end to end and is embedded in the track to form closed chain circulation.
As shown in fig. 3, the electrical control principle of the present invention is as follows:
the invention adopts a three-phase five-wire system power supply: three-phase power lines L1, L2 and L3, a power zero line N and a ground line PE. A voltmeter is arranged between a power supply zero line N and a power supply line L1, and a circuit breaker QF1 is arranged on the loop; a power supply is arranged between a power supply zero line N and a power supply line L1 and is used as a PLC output temperature control meter power supply, and a circuit breaker QF2 is arranged on the loop; a panel power lamp is arranged between a power supply zero line N and a power supply line L1, a circuit breaker QF3 is arranged on the circuit, and a touch screen power supply and a PLC input power supply are arranged between the power supply zero line N and the power supply line L1 on the circuit; a tower lamp and a main power supply lamp are arranged between a power supply zero line N and a power supply line L1, and a circuit breaker QF5 is arranged on the loop; an electric cabinet fan and an electric lamp are arranged between the power supply zero line N and the power supply line L1, and a circuit breaker QF6 is arranged on the loop.
The technical design route of the cleaning machine can be divided into three parts, namely a mechanical system design and an electrical control system design. A whole set of equipment system is designed for the supercharger parts according to the actual process requirements of the supercharger parts, and an electric control system of the supercharger parts is designed to be combined with a specific production process and reasonably design a control system scheme, so that the supercharger cleaning equipment can realize the automation of the cleaning process and meet the requirements of cleaning the supercharger parts. The key point of the design of the control system of the whole cleaning equipment is to research, develop and combine a PLC technology, a sensor technology human-computer interface technology and the like and design a complete supercharger part cleaning equipment control system, the system can improve the production efficiency, has the advantages of high reliability and simplicity in operation, and can realize the real-time monitoring of the production management automation and the field production process and improve the production efficiency. Therefore, the invention has very high practical value. According to the requirements and process analysis of the parts of the supercharger, the invention adopts a modularized control method, uses a programmable controller as a control core and uses a touch screen as an upper computer for monitoring. The whole cleaning equipment control system consists of four parts: the system comprises a stroke control system, a cleaning control system, a drying control system and a monitoring system. The monitoring system is mainly realized through a touch screen. The supercharger parts are arranged on the clamp frame 13, the output end of the stroke control system is connected with the synchronous motor 15 and the speed reducer 14 and is connected with the clamp frame 13 on the chain through the synchronous motor 15 and the speed reducer 14, and the stroke control system mainly controls the movement of the supercharger part clamp frame 13.
The parts are clamped on the clamp frame in a set before being cleaned, and then are transmitted to the cleaning chamber and the drying chamber through the clamp frame. The movement of the clamp frame is completed by a group of synchronous motors and a speed reducer, and the synchronous motors drive the chains to complete the ascending and descending actions of the clamp frame and the advancing and retreating actions of the clamp frame. The control of the stroke has important influence on the cleaning effect, the stroke control requirement is stable motion control, the motor synchronism is high, the process requirement is completed according to the steps, and the corresponding control efficiency is improved. The main body of the control system of the cleaning machine is a cleaning chamber, and the cleaning time can be adjusted at any time according to different types of supercharger parts so as to meet the cleaning requirements of different types of parts. Secondly, the control system can control the precision of time, so that the cleaning process can be completed according to the cleaning process flow. A cleaning control system and a drying control system. The drying control system can also adjust the blow-drying time according to different types of parts so as to meet the drying requirements of different parts and ensure the precision of control time, so that the blower in the equipment can fully discharge kerosene gas in the drying chamber, and the front surface of the cleaning machine cannot be leaked with gas. In addition, control system can also be according to the different structure sizes of part, the high position of reasonable adjustment part anchor clamps frame not only makes the part of different size structures all fully cleaned, but also can prevent that the part from taking place to rub with the cleaning machine part in transportation process, leading to the part to collide with, the gouge.
The result shows that the cleaning machine not only meets the enterprise requirements in function, but also can reduce the service area of a factory, improve the utilization rate of cleaning liquid, effectively save resources and is environment-friendly and safe compared with the traditional cleaning machine.
Claims (10)
1. The utility model provides a full-automatic ultrasonic wave integration cleaning machine of double-deck formula turbo charger casing part which characterized in that: the cleaning machine is of a double-layer circulating reciprocating structure formed by a lower-layer cleaning system and an upper-layer cleaning system, a feeding device, a high-pressure spray chamber, an ultrasonic cleaning chamber, a low-pressure spray chamber and a rinsing chamber are sequentially arranged in the lower-layer cleaning system, and the feeding device, the high-pressure spray chamber, the ultrasonic cleaning chamber, the low-pressure spray chamber and the rinsing chamber are connected through a lower-layer transmission line; the upper-layer cleaning system is sequentially provided with a hot air drying chamber, a workpiece oil immersion chamber, a fan oil blowing chamber and an unloading device, the hot air drying chamber, the workpiece oil immersion chamber, the fan oil blowing chamber and the unloading device are connected through an upper-layer transmission line, and the output end of a lower-layer transmission line is connected with the input end of the upper-layer transmission line.
2. The full-automatic ultrasonic integrated cleaning machine for the double-layer type turbocharger shell parts according to claim 1, characterized in that: the output end of the lower transmission line is connected with the track, the input end of the upper transmission line is connected with the track, and the lower transmission line is connected with the upper transmission line end to end and is embedded in the track to form closed chain circulation.
3. The full-automatic ultrasonic integrated cleaning machine for the double-layer type turbocharger shell parts according to claim 1, characterized in that: the ultrasonic cleaning chambers are two and are arranged in series.
4. The full-automatic ultrasonic integrated cleaning machine for the double-layer type turbocharger shell parts according to claim 1, is characterized in that the supercharger parts are mounted on a clamp frame, the height of the clamp frame is adjustable, the clamp frame drives the parts to enter a lower layer cleaning system of the cleaning machine from a feeding inlet of a feeding device, enter an upper layer cleaning system of the cleaning machine through a guide rail, and output the parts from a discharging outlet of a discharging device.
5. The full-automatic ultrasonic integrated cleaning machine for the double-layer type turbocharger shell parts according to claim 1 or 4, characterized in that a feeding inlet of the feeding device and a discharging outlet of the discharging device are universal.
6. The full-automatic ultrasonic integrated cleaning machine for the double-layer type turbocharger shell parts according to claim 1 is characterized in that a control system is arranged on the cleaning machine, the control system comprises a stroke control system, a cleaning control system, a drying control system and a monitoring system, sensors are respectively installed in the lower layer cleaning system and the upper layer cleaning system, the input end of a programmable controller is connected with the sensors, and the output end of the programmable controller is respectively connected with the stroke control system, the cleaning control system, the drying control system and the monitoring system.
7. The full-automatic ultrasonic integrated cleaning machine for the double-layer type turbocharger shell parts according to claim 6, wherein the output end of the stroke control system is connected with a synchronous motor and a speed reducer and is connected with a clamp frame on a chain through the synchronous motor and the speed reducer.
8. The full-automatic ultrasonic integrated cleaning machine for the double-layer type turbocharger shell parts according to claim 6, characterized in that the output end of the cleaning control system is connected with the ultrasonic cleaning chamber, the high-pressure spray chamber, the low-pressure spray chamber and the rinsing chamber.
9. The full-automatic ultrasonic integrated cleaning machine for the shell parts of the double-layer type turbocharger according to claim 6, wherein the output end of the drying control system is connected with the hot air drying chamber and the blower oil blowing chamber.
10. The full-automatic ultrasonic integrated cleaning machine for the double-layer type turbocharger shell parts according to claim 6, wherein the output end of the monitoring system is connected with a control panel at the operation end of a touch screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111660186.XA CN114308876A (en) | 2021-12-31 | 2021-12-31 | Full-automatic ultrasonic wave integration cleaning machine of double-deck formula turbo charger casing part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111660186.XA CN114308876A (en) | 2021-12-31 | 2021-12-31 | Full-automatic ultrasonic wave integration cleaning machine of double-deck formula turbo charger casing part |
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| Publication Number | Publication Date |
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| CN114308876A true CN114308876A (en) | 2022-04-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111660186.XA Withdrawn CN114308876A (en) | 2021-12-31 | 2021-12-31 | Full-automatic ultrasonic wave integration cleaning machine of double-deck formula turbo charger casing part |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115301613A (en) * | 2022-09-05 | 2022-11-08 | 光隆精密工业（福州）有限公司 | Circulating type cleaning, drying and cooling oil soaking equipment and working method thereof |
-
2021
- 2021-12-31 CN CN202111660186.XA patent/CN114308876A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115301613A (en) * | 2022-09-05 | 2022-11-08 | 光隆精密工业（福州）有限公司 | Circulating type cleaning, drying and cooling oil soaking equipment and working method thereof |
| CN115301613B (en) * | 2022-09-05 | 2023-09-29 | 光隆精密工业（福州）有限公司 | Circulating cleaning, drying, cooling and oil soaking equipment and working method thereof |
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Application publication date: 20220412 |
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