CN105014469B - A kind of modularization chain plate cylinder chip cleaner - Google Patents
A kind of modularization chain plate cylinder chip cleaner Download PDFInfo
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- CN105014469B CN105014469B CN201510320950.7A CN201510320950A CN105014469B CN 105014469 B CN105014469 B CN 105014469B CN 201510320950 A CN201510320950 A CN 201510320950A CN 105014469 B CN105014469 B CN 105014469B
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- Prior art keywords
- plate cylinder
- module
- chain plate
- chip cleaner
- main body
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
A kind of modularization chain plate cylinder chip cleaner includes main body module, accessory module under main body module, water tank module, chain plate cylinder chip cleaner on chain plate cylinder chip cleaner；Main body module is essential module under main body module, chain plate cylinder chip cleaner on described chain plate cylinder chip cleaner, and described water tank module, accessory module are optional module；The beneficial effect of technical scheme of the present invention is：Chain plate cylinder chip cleaner design efficiency is significantly improved, former 7 working days of required time average out to, and 3 to 4 working days are shorten to using the time after the method for the present invention;Production scene generalization degree is improved, and product parts generalization degree is brought up to more than 50% 60%;Convenience in transport, product can be shipped by module according to actual conditions, assembled at customer scene;Using existing mature technology, it is attached at adpting flange using the sealing such as O-ring seal, using standard components such as bolts, does not increase the cost of product.
Description
Technical field
The present invention relates to a kind of lathe subsidiary engine product, and in particular to a kind of modularization chain plate cylinder chip cleaner.
Background technology
Modularized design increases product line because it can shorten research and development of products and manufacturing cycle, improves product quality,
It can be good at quickly tackling turn of the market, and the adverse effect to environment can be reduced or eliminated, conveniently reuse, upgrade,
Dismounting, recovery and processing after maintenance and product abandonment, so as to be widely used in various fields.Chain plate cylinder chip removal
Device is mainly by portions such as housing, motor, tensioning apparatus, be hinged more sphere carrier bars, overload protection arrangement, recoil roller, recoil water pumps
Part forms.The product of like product or same principle is all to carry out particular design according to the requirement of customer in the market, still
These designs are only had differences in connection size, outward appearance etc., and the different demands of customer are met by this species diversity.Carrier bar rolls
Cylinder chip cleaner conventional design, the mode of production be according to customer requirement to appearance and size, connection size etc. all redesign with
Make.Therefore there is some following deficiency:1. complicated, parts are numerous, and (predominantly assembly relation is wrong for easy design mistake
By mistake, interference etc.).2. also due to parts are numerous, production each operation easily makes mistake (predominantly pantry mistake, welding
Mistake), and make mistake and be difficult to reprocess, remake and take time and effort.3. it is difficult to form tandem product, due to supporting same
The lathe of type, does not have variation in principle and gross dimensions, and new series needs only to a change part.But need
The product for forming new range stills need to re-start design.4. interchangeability is bad, the product of different series is difficult often to carry out mutually
Change, cause stocked parts species various.5. design and fabrication repeated workload is big, product batch is small, and quality is difficult to control.
The content of the invention
The present invention is directed to above weak point, is inspired by the complex product modularized design such as automobile, by tradition
After the further investigation and classification of chain plate cylinder chip cleaner principle and structure, a kind of modularization chain plate cylinder chip cleaner of proposition will
Chain plate cylinder chip cleaner carries out nonstandardized technique design alteration according to customer demand from routine and made for modular design and produce
Make, improve the general degree of parts between variety classes, serial chain plate cylinder chip cleaner product, improve design and life
Produce manufacture efficiency, reduce the control difficulty of product quality, improve product quality, and will not substantially increase product into
This.
A kind of modularization chain plate cylinder chip cleaner of the present invention includes main body module, water tank on chain plate cylinder chip cleaner
Main body module, accessory module under module, chain plate cylinder chip cleaner；Main body module, carrier bar rolling on described chain plate cylinder chip cleaner
Main body module is essential module under cylinder chip cleaner, and described water tank module, accessory module are optional module；
Main body module is mainly led by motor, chip cleaner upper shell, roller, carrier bar on described chain plate cylinder chip cleaner
Rail forms；Main body module is made up of chip cleaner lower house, carrier bar guide rail under described chain plate cylinder chip cleaner, is arranged with chain plate cylinder
Main body module is connected by carrier bar on bits device；Described water tank module is used for placing chain plate cylinder chip cleaner；Described annex mould
Block is connected with main body under chain plate cylinder chip cleaner, is exported, is play the guiding role positioned at machine chip；Lead between described modules
The mode for crossing flange connection is docked, and described water tank module is with main body module joint under chain plate cylinder chip cleaner using full
Weldering is handled, if needing increase O-ring seal to reach sealing effectiveness using bolted flange, is made using needs during O-ring seal
Docked with two pieces of flanges；
The accessory module is bolted under chain plate cylinder chip cleaner on main body module, the chain plate cylinder chip removal
Main body module generally use bolt is connected with water tank module on device.The beneficial effect of technical scheme of the present invention is：Carrier bar
Roller chip cleaner design efficiency significantly improves, former 7 working days of required time average out to, is contracted using the time after the method for the present invention
Short is 3 to 4 working days；Production scene generalization degree improves, and product parts generalization degree brings up to 50% " ' 60% with
On；Convenience in transport, product can be shipped by module according to actual conditions, assembled at customer scene；Use existing maturation
Technology, use at adpting flange.Type sealing ring etc. is sealed, is attached using standard components such as bolts, does not increase the cost of product.
Brief description of the drawings
A kind of modularization chain plate cylinder chip cleaner structural representations of Fig. 1；
A kind of main composition schematic diagram of modularization chain plate cylinder chip cleaners of Fig. 2；
Main body module and lower main body module docking mode schematic diagram on Fig. 3 chain plate cylinder chip cleaners；
Fig. 4 water tank modules and main body module docking mode schematic diagram under chain plate cylinder chip cleaner；
Fig. 5 abutted flange schematic diagrames；
Fig. 6 accessory modules and main body module connection diagram under chain plate cylinder chip cleaner；
Main body module and water tank module connection diagram on Fig. 7 chain plate cylinder chip cleaners；
In figure：1st, main body module on chain plate cylinder chip cleaner, 2, water tank module, 3, main body mould under chain plate cylinder chip cleaner
Block, 4, accessory module, 5, abutted flange, 6, O-ring seal mounting groove, 7, bolt connection.
Embodiment
As shown in Figure 1, 2, a kind of modular chain plate cylinder chip cleaner of the present invention includes chain plate cylinder chip cleaner
Main body module 3, accessory module 4 under upper main body module 1, water tank module 2, chain plate cylinder chip cleaner；Described chain plate cylinder chip removal
Main body module 3 is essential module under main body module 1, chain plate cylinder chip cleaner on device, described water tank module 2, accessory module 4
For optional module；
Main body module 1 is mainly by motor, chip cleaner upper shell, roller, carrier bar on described chain plate cylinder chip cleaner
Guide rail forms；Main body module 3 is made up of chip cleaner lower house, carrier bar guide rail under described chain plate cylinder chip cleaner, is rolled with carrier bar
Main body module 1 is connected by carrier bar on cylinder chip cleaner；Described water tank module 2 is used for placing chain plate cylinder chip cleaner；Described
Accessory module 4 is connected with main body module 3 under chain plate cylinder chip cleaner；Between described modules by way of flange connection
Docked, described water tank module 2 is handled with the joint of main body module 4 under chain plate cylinder chip cleaner using full weld, if using
Bolted flange, which needs to increase O type sealing rings, reaches sealing effectiveness, needs to use two pieces of flanges pair during using O-ring seal
Connect；
The accessory module 4 is bolted under chain plate cylinder chip cleaner on main body module 3；The chain plate cylinder
The generally use bolt of main body module 1 is connected with water tank module 2 on chip cleaner.
Chain plate cylinder chip cleaner is decomposed according to customer requirement first during design, if necessary to water tank, is then divided into 4
Module, it is main body module 3, annex under main body module 1 on chain plate cylinder chip cleaner, water tank module 2, chain plate cylinder chip cleaner respectively
Module 4；If not needing water tank, water tank module 2 and accessory module 4 are removed, start to design.By on chain plate cylinder chip cleaner
Main body 1 is set to standard component, goes for a variety of series, the chain plate cylinder chip cleaner of type, in the design process not to carrier bar
Main body module 1 is modified on roller chip cleaner, only as requested to main under water tank module 2 (if having), chain plate cylinder chip cleaner
The part of module 3 is modified, and redesigns accessory module 4.Main body module 1 is constant module on chain plate cylinder chip cleaner,
Manufacture can be produced in batches；Accessory module 4 is designed according to the requirement of the distinct interface size of customer, chain plate cylinder chip cleaner
Lower main body module 3 typically only needs to adjust length dimension, and water tank module 2 can be matched according to the actual demand of customer.
A kind of specific works engineering of modularization chain plate cylinder chip cleaner of the present invention is：(1) design process:Root
Size etc. is counted according to the species of product early stage, draws a mean values, chain plate cylinder row is designed according to mean values
Main body module 3 and improvements only is optimized to local under main body module 1 and chain plate cylinder chip cleaner on bits device, entirety is without big
Change；In next step when needing to carry out new product designs, with main body module 1 on chain plate cylinder chip cleaner and chain plate cylinder chip removal
Under device based on main body module 3, water tank module 2 and accessory module 4, root are designed according to requirements such as the performance of product, use, costs
Local adjustment is carried out to main body module 3 under chain plate cylinder chip cleaner according to the water tank module 2 and accessory module 4 of complete design, made
Three be may be mounted at together, and design process is completed after carrying out final confirmation.(2) production process:On chain plate cylinder chip cleaner
Main body module 1 serves data to production unit after the completion of designing, and production unit is according to the information that sales department provides to the mould
The production quantity of block is determined and organizes to produce in batches, and quality inspection is carried out in a manner of component end item, and warehousing after passing is treated
With；After the production task of new product is connected to, production division is only needed according to newly-designed data reproduction water producing tank module 2, chain
Main body module 3 and accessory module 4 under plate cylinder chip cleaner, most 4 modules or 3 modules are assembled and can obtain at last
Product, carry out quality inspection and it is qualified after can dispatch from the factory.
Mainly docked between modules by way of flange connection, as shown in Fig. 3, Fig. 4；Water tank module 2 with
Under chain plate cylinder chip cleaner main body module 3 connect when, due to consider hydraulic seal, as shown in Figure 4, it is necessary to by water tank module 2 with
Main body module 3 is in the processing of joint full weld under chain plate cylinder chip cleaner；If use the mode of bolted flange, it usually needs
Increase O-ring seal reaches sealing effectiveness；Two pieces of flange docking are needed to use during using O-ring seal, as shown in Figure 4；Annex
Module 4 is generally bolted under chain plate cylinder chip cleaner on main body module 3, as shown in Figure 5；On chain plate cylinder chip cleaner
The generally use bolt of main body module 1 is connected with water tank module 2.
Claims (4)
- A kind of 1. modularization chain plate cylinder chip cleaner, it is characterised in that：The chain plate cylinder chip cleaner includes chain plate cylinder chip removal Main body module, accessory module under main body module, water tank module, chain plate cylinder chip cleaner on device；Described chain plate cylinder chip cleaner Main body module is essential module under upper main body module, chain plate cylinder chip cleaner, and described water tank module, accessory module is can modelings Block；Main body module is mainly by motor, chip cleaner upper shell, roller, carrier bar set of rails on described chain plate cylinder chip cleaner Into；Main body module is made up of chip cleaner lower house, carrier bar guide rail under described chain plate cylinder chip cleaner, with chain plate cylinder chip cleaner Upper main body module is connected by carrier bar；Described water tank module is used for placing chain plate cylinder chip cleaner；Described accessory module with Main body connects under chain plate cylinder chip cleaner；Docked between described modules by way of flange connection；The design method of described chip cleaner is：Size is counted according to the species of product early stage, draws an average Value, play a game according to main body module under main body module on mean values design chain plate cylinder chip cleaner and chain plate cylinder chip cleaner and only Portion optimizes improvement, overall without big change;In next step when needing to carry out new product designs, with chain plate cylinder chip removal On device under main body module and chain plate cylinder chip cleaner based on main body module, designed according to the performance of product, use, cost requirement Water tank module and accessory module, according to the water tank module of complete design and accessory module to main body module under chain plate cylinder chip cleaner Local adjustment is carried out, three is may be mounted at together, carries out final confirmation；Main body module is set on chain plate cylinder chip cleaner Production unit, production quantity of the production unit according to the information that sales department provides to the module are served data to after the completion of meter It is determined and organizes to produce in batches, quality inspection is carried out in a manner of component end item, warehousing after passing is stand-by;It is being connected to new production After the production task of product, production division is only needed according under newly-designed data reproduction water producing tank module, chain plate cylinder chip cleaner Main body module and accessory module, most 4 modules or 3 modules are assembled and can obtain finished product at last.
- A kind of 2. modularization chain plate cylinder chip cleaner as claimed in claim 1, it is characterised in that：Described water tank module and chain Main body module connection joint needs to handle using full weld under plate cylinder chip cleaner, if needing to increase O using bolted flange Type sealing ring reaches sealing effectiveness, the use of O-ring seal is to need to use two pieces of flanges to dock.
- A kind of 3. modularization chain plate cylinder chip cleaner as claimed in claim 1, it is characterised in that：The chain plate cylinder chip cleaner Upper main body module generally use bolt is connected with water tank module.
- A kind of 4. modularization chain plate cylinder chip cleaner as claimed in claim 1, it is characterised in that：The accessory module passes through spiral shell Tether and be connected under chain plate cylinder chip cleaner on main body module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510320950.7A CN105014469B (en) | 2015-06-12 | 2015-06-12 | A kind of modularization chain plate cylinder chip cleaner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510320950.7A CN105014469B (en) | 2015-06-12 | 2015-06-12 | A kind of modularization chain plate cylinder chip cleaner |
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| Publication Number | Publication Date |
|---|---|
| CN105014469A CN105014469A (en) | 2015-11-04 |
| CN105014469B true CN105014469B (en) | 2018-01-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510320950.7A Active CN105014469B (en) | 2015-06-12 | 2015-06-12 | A kind of modularization chain plate cylinder chip cleaner |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107378613B (en) * | 2017-07-05 | 2019-08-13 | 宁夏共享机床辅机有限公司 | A kind of carrier bar chip cleaner structure |
| CN108326619B (en) * | 2018-02-22 | 2020-08-21 | 宁夏共享机床辅机有限公司 | Roller sealing device of roller type chip removal machine, roller and roller chip removal machine |
| CN112207624B (en) * | 2020-10-27 | 2022-11-22 | 宁夏共享机床辅机有限公司 | Roller sealing device |
| CN113233100A (en) * | 2021-04-24 | 2021-08-10 | 宁夏共享机床辅机有限公司 | Modular chip removal device |
Citations (7)
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|---|---|---|---|---|
| EP0992319A2 (en) * | 1998-10-09 | 2000-04-12 | Toyoda Koki Kabushiki Kaisha | Chip conveyor and machining system using the same |
| EP1053825A2 (en) * | 1999-05-10 | 2000-11-22 | Bunri Industries, Ltd. | Chip treatment device |
| CN103551909A (en) * | 2013-11-04 | 2014-02-05 | 宁夏共享集团有限责任公司 | Chip removal and cutting fluid purification device for machine tool |
| CN104084835A (en) * | 2014-07-03 | 2014-10-08 | 安庆市阳光机械制造有限责任公司 | Chip discharging machine for machine tool |
| CN204183328U (en) * | 2014-10-11 | 2015-03-04 | 重庆丰德数控机床有限公司 | A kind of Digit Control Machine Tool automatic filings discharging device |
| CN104690597A (en) * | 2015-01-28 | 2015-06-10 | 宁夏共享机床辅机有限公司 | Novel overflow type compound chain plate chip cleaner |
| CN204771814U (en) * | 2015-06-12 | 2015-11-18 | 宁夏共享机床辅机有限公司 | Modularization link joint cylinder chip cleaner |
-
2015
- 2015-06-12 CN CN201510320950.7A patent/CN105014469B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0992319A2 (en) * | 1998-10-09 | 2000-04-12 | Toyoda Koki Kabushiki Kaisha | Chip conveyor and machining system using the same |
| EP1053825A2 (en) * | 1999-05-10 | 2000-11-22 | Bunri Industries, Ltd. | Chip treatment device |
| CN103551909A (en) * | 2013-11-04 | 2014-02-05 | 宁夏共享集团有限责任公司 | Chip removal and cutting fluid purification device for machine tool |
| CN104084835A (en) * | 2014-07-03 | 2014-10-08 | 安庆市阳光机械制造有限责任公司 | Chip discharging machine for machine tool |
| CN204183328U (en) * | 2014-10-11 | 2015-03-04 | 重庆丰德数控机床有限公司 | A kind of Digit Control Machine Tool automatic filings discharging device |
| CN104690597A (en) * | 2015-01-28 | 2015-06-10 | 宁夏共享机床辅机有限公司 | Novel overflow type compound chain plate chip cleaner |
| CN204771814U (en) * | 2015-06-12 | 2015-11-18 | 宁夏共享机床辅机有限公司 | Modularization link joint cylinder chip cleaner |
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| Publication number | Publication date |
|---|---|
| CN105014469A (en) | 2015-11-04 |
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Effective date of registration: 20201208 Address after: Floor 1-2, No. 14-2, Fuquan North Road, Dalian Economic and Technological Development Zone, China (Liaoning) pilot Free Trade Zone, Dalian, Liaoning Province Patentee after: Sharing machine tool auxiliary (Dalian) Co., Ltd Address before: 750021, 7, Chengxin street, Yinchuan economic and Technological Development Zone, the Ningxia Hui Autonomous Region Patentee before: NINGXIA KOCEL MACHINE TOOL ACCESSORIES Co.,Ltd. |