CN105014469A - Modular chain plate roller chip removal device - Google Patents
Modular chain plate roller chip removal device Download PDFInfo
- Publication number
- CN105014469A CN105014469A CN201510320950.7A CN201510320950A CN105014469A CN 105014469 A CN105014469 A CN 105014469A CN 201510320950 A CN201510320950 A CN 201510320950A CN 105014469 A CN105014469 A CN 105014469A
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- China
- Prior art keywords
- carrier bar
- module
- chip cleaner
- bar cylinder
- main body
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
A modular chain plate roller chip removal device comprises a chain plate roller chip removal device upper body module, a water tank module, a chain plate roller chip removal device lower body module and an accessory module. The chain plate roller chip removal device upper body module and the chain plate roller chip removal device lower body module are essential modules. The water tank module and the accessory module are choosable modules. According to the technical scheme, the modular chain plate roller chip removal device has the beneficial effects that the design efficiency of the chain plate roller chip removal device is remarkably improved, and original required time is averagely seven workdays. After the method of the modular chain plate roller chip removal device is adopted, the time is shortened to three to four workdays. The universality degree on a production site is improved, and the universality degree of product parts is improved to 50-60% or above. Transportation is convenient, and products can be despatched and transported according actual conditions and assembled on a customer site. An existing mature technology is used, O-shaped sealing rings and the like are adopted on a connecting flange for sealing, connection is performed through bolts and other standard pieces, and product cost is not increased.
Description
Technical field
The present invention relates to a kind of lathe subsidiary engine product, be specifically related to a kind of modularization carrier bar cylinder chip cleaner.
Background technology
Modularized design can shorten research and development of products and manufacturing cycle due to it, increase product line, improve the quality of products, can be good at tackling turn of the market fast, and the adverse effect that can reduce or eliminate environment, conveniently reuse, upgrade, keep in repair and dismounting after product abandonment, recovery and process, thus be widely used in various fields.Carrier bar cylinder chip cleaner is primarily of parts compositions such as housing, motor, tensioning apparatus, hinged many spheres carrier bar, overload protection arrangement, recoil cylinder, recoil water pumps.The product of like product or same principle is all carry out particular design according to the requirement of client in the market, but these designs only there are differences in interface size, outward appearance etc., are met the different demands of client by this species diversity.The conventional design of carrier bar cylinder chip cleaner, the mode of production all redesign and making appearance and size, interface size etc. according to customer requirement.Therefore have some deficiency following: 1. complex structure, parts are numerous, easy design mistake (be mainly assembly relation mistake, interfere).2., equally because parts are numerous, produce each operation and all easily make mistake (being mainly pantry mistake, welding mistake), and making mistake is difficult to reprocess, and again makes and takes time and effort.3. be difficult to form tandem product, due to the lathe of supporting same type, principle and gross dimensions do not have variation, new series only needs to change a part.But need the product forming new range still to need to re-start design.4. interchangeability is not good, and the product of different series is often difficult to exchange, and causes stocked parts of a great variety.5. design and fabrication repeated workload is large, and product batch is little, and quality is wayward.
Summary of the invention
The present invention is directed to above weak point, be subject to the inspiration of the complex product modularized designs such as automobile, by the further investigation to traditional carrier bar cylinder chip cleaner Principles and methods and after classifying, a kind of modularization carrier bar cylinder chip cleaner proposed, by carrier bar cylinder chip cleaner from routine to carry out nonstandardized technique design alteration according to customer demand be modular design and the manufacturing, improve variety classes, the general degree of parts between the carrier bar cylinder chip cleaner product of series, the efficiency that improve design and manufacture, reduce the control difficulty of product quality, improve product quality, and obviously can not increase product cost.
A kind of modularization carrier bar cylinder chip cleaner of the present invention comprises main body module, accessory module under main body module on carrier bar cylinder chip cleaner, water tank module, carrier bar cylinder chip cleaner; On described carrier bar cylinder chip cleaner, under main body module, carrier bar cylinder chip cleaner, main body module is essential module, and described water tank module, accessory module are optional module;
On described carrier bar cylinder chip cleaner, main body module is primarily of drive motors, chip cleaner upper shell, cylinder, carrier bar guide rail composition; Under described carrier bar cylinder chip cleaner, main body module is made up of chip cleaner lower house, carrier bar guide rail, is connected by carrier bar with main body module on carrier bar cylinder chip cleaner; Described water tank module is used for placing carrier bar cylinder chip cleaner; Described accessory module is connected with main body under carrier bar cylinder chip cleaner, is positioned at machine chip outlet, play the guiding role; Mode by Flange joint between described modules is docked, under described water tank module and carrier bar cylinder chip cleaner, main body module joint adopts full weld process, if use bolted flange to need to increase O RunddichtringO reach sealing effectiveness, use during O RunddichtringO and need use two pieces of flange docking;
Described accessory module is bolted under carrier bar cylinder chip cleaner on main body module, and on described carrier bar cylinder chip cleaner, main body module adopts bolt to be connected with water tank module usually.
The beneficial effect of technical scheme of the present invention is: carrier bar cylinder chip cleaner design efficiency significantly improves, 7 working days of former required time average out to, and after adopting method of the present invention, time shorten is 3 to 4 working days; Production scene generalization degree improves, product parts generalization degree brings up to 50% " ' more than 60%; Convenient transport, can press module shipping according to actual conditions by product, assemble at client scene; Use existing mature technology, adpting flange place adopts.The standard components such as the sealing such as RunddichtringO, employing bolt connect, and do not increase the cost of product.
Accompanying drawing explanation
A kind of modularization carrier bar of Fig. 1 cylinder chip cleaner structural representation;
A kind of modularization carrier bar of Fig. 2 cylinder chip cleaner mainly forms schematic diagram;
Main body module and lower main body module docking mode schematic diagram on Fig. 3 carrier bar cylinder chip cleaner;
Main body module docking mode schematic diagram under Fig. 4 water tank module and carrier bar cylinder chip cleaner;
Fig. 5 abutted flange schematic diagram;
Main body module connection diagram under Fig. 6 accessory module and carrier bar cylinder chip cleaner;
Main body module and water tank module connection diagram on Fig. 7 carrier bar cylinder chip cleaner;
In figure: 1, main body module on carrier bar cylinder chip cleaner, 2, water tank module, 3, main body module under carrier bar cylinder chip cleaner, 4, accessory module, 5, abutted flange, 6, O RunddichtringO mounting groove, 7, bolt connects.
Detailed description of the invention
As shown in Figure 1, 2, one of the present invention modular carrier bar cylinder chip cleaner comprises main body module 3, accessory module 4 under main body module 1 on carrier bar cylinder chip cleaner, water tank module 2, carrier bar cylinder chip cleaner; On described carrier bar cylinder chip cleaner, under main body module 1, carrier bar cylinder chip cleaner, main body module 3 is essential module, and described water tank module 2, accessory module 4 are optional module;
On described carrier bar cylinder chip cleaner, main body module 1 is primarily of drive motors, chip cleaner upper shell, cylinder, carrier bar guide rail composition; Under described carrier bar cylinder chip cleaner, main body module 3 is made up of chip cleaner lower house, carrier bar guide rail, is connected by carrier bar with main body module 1 on carrier bar cylinder chip cleaner; Described water tank module 2 is used for placing carrier bar cylinder chip cleaner; Described accessory module 4 is connected with main body module 3 under carrier bar cylinder chip cleaner; Mode by Flange joint between described modules is docked, described water tank module 2 adopts full weld process with main body module 4 joint under carrier bar cylinder chip cleaner, if use bolted flange to need to increase O RunddichtringO reach sealing effectiveness, use during O RunddichtringO and need use two pieces of flange docking;
Described accessory module 4 to be bolted under carrier bar cylinder chip cleaner on main body module 3; On described carrier bar cylinder chip cleaner, main body module 1 adopts bolt to be connected with water tank module 4 usually.
First decomposing carrier bar cylinder chip cleaner according to customer requirement during design, if need water tank, be then divided into 4 modules, is main body module 3, accessory module 4 under main body module 1 on carrier bar cylinder chip cleaner, water tank module 2, carrier bar cylinder chip cleaner respectively; If do not need water tank, then water tank module 2 and accessory module 4 are removed, start design.Main body 1 on carrier bar cylinder chip cleaner is decided to be standard component, go for the carrier bar cylinder chip cleaner of multiple series, type, main body module 1 on carrier bar cylinder chip cleaner is not modified in the design process, if only have water tank module 2(as requested), modify in the local of main body module 3 under carrier bar cylinder chip cleaner, redesigns accessory module 4.On carrier bar cylinder chip cleaner, main body module 1 is constant module, can produce manufacture in batches; Distinct interface dimensional requirement according to client designs accessory module 4, and under carrier bar cylinder chip cleaner, main body module 3 generally only needs to adjust length dimension, and water tank module 2 can be matched according to the actual demand of client.
The specific works engineering of a kind of modularization carrier bar cylinder chip cleaner of the present invention is: (1) design process: add up size etc. according to product kind in earlier stage; draw a mean values; also only be optimized improvement to local according to main body module 3 under main body module 1 on mean values design carrier bar cylinder chip cleaner and carrier bar cylinder chip cleaner, entirety does not carry out large change; Next step is when needs carry out new product designs, on carrier bar cylinder chip cleaner under main body module 1 and carrier bar cylinder chip cleaner based on main body module 3, performance, use, cost etc. according to product require design water tank module 2 and accessory module 4, the adjustment of local is carried out according to main body module 3 under the water tank module 2 of complete design and accessory module 4 pairs of carrier bar cylinder chip cleaners, three can be installed together, and after carrying out final confirmation, design process completes.(2) production process: on carrier bar cylinder chip cleaner, data are supplied to production unit after having designed by main body module 1; the production quantity of information to this module that production unit provides according to sales department is determined and organizes batch production; carry out quality inspection in the mode of component end item, warehousing after passing is stand-by; After receiving the production task of new product, production division only needs according to main body module 3 and accessory module 4 under newly-designed data reproduction product water tank module 2, carrier bar cylinder chip cleaner, 4 modules or 3 modules are carried out assembling and can be obtained finished product the most at last, carry out quality inspection and qualified after can dispatch from the factory.
Mode mainly through Flange joint between modules is docked, as shown in Figure 3, Figure 4; When water tank module 2 is connected with main body module 3 under carrier bar cylinder chip cleaner, owing to considering hydraulic seal, as shown in Figure 4, need main body module 3 under water tank module 2 and carrier bar cylinder chip cleaner in the process of joint full weld; If use the mode of bolted flange, usually need to increase O RunddichtringO and reach sealing effectiveness; Use during O RunddichtringO and need use two pieces of flange docking, as shown in Figure 4; Accessory module 4 is bolted under carrier bar cylinder chip cleaner on main body module 3 usually, as shown in Figure 5; On carrier bar cylinder chip cleaner, main body module 1 adopts bolt to be connected with water tank module 2 usually.
Claims (4)
1. a modularization carrier bar cylinder chip cleaner, is characterized in that: described carrier bar cylinder chip cleaner comprises main body module, accessory module under main body module on carrier bar cylinder chip cleaner, water tank module, carrier bar cylinder chip cleaner; On described carrier bar cylinder chip cleaner, under main body module, carrier bar cylinder chip cleaner, main body module is essential module, and described water tank module, accessory module are optional module; On described carrier bar cylinder chip cleaner, main body module is primarily of drive motors, chip cleaner upper shell, cylinder, carrier bar guide rail composition; Under described carrier bar cylinder chip cleaner, main body module is made up of chip cleaner lower house, carrier bar guide rail, is connected by carrier bar with main body module on carrier bar cylinder chip cleaner; Described water tank module is used for placing carrier bar cylinder chip cleaner; Described accessory module is connected with main body under carrier bar cylinder chip cleaner; Mode by Flange joint between described modules is docked;
The method for designing of described a kind of modularization carrier bar cylinder chip cleaner is: add up size etc. according to product kind in earlier stage; draw a mean values; also only be optimized improvement to local according to main body module under main body module on mean values design carrier bar cylinder chip cleaner and carrier bar cylinder chip cleaner, entirety does not carry out large change; Next step is when needs carry out new product designs, on carrier bar cylinder chip cleaner under main body module and carrier bar cylinder chip cleaner based on main body module, performance, use, cost etc. according to product require design water tank module and accessory module, according to the water tank module of complete design and accessory module, the adjustment of local is carried out to main body module under carrier bar cylinder chip cleaner, three can be installed together, carry out final confirmation; On carrier bar cylinder chip cleaner, data are supplied to production unit after having designed by main body module; the production quantity of information to this module that production unit provides according to sales department is determined and organizes batch production; carry out quality inspection in the mode of component end item, warehousing after passing is stand-by; After receiving the production task of new product, production division only needs to produce main body module and accessory module under water tank module, carrier bar cylinder chip cleaner according to newly-designed data reproduction, and 4 modules or 3 modules are carried out assembling and can be obtained finished product the most at last.
2. a kind of modularization carrier bar cylinder chip cleaner as claimed in claim 1, it is characterized in that: described water tank module is connected joint with main body module under carrier bar cylinder chip cleaner and needs to adopt full weld process, if use bolted flange to need to increase O RunddichtringO reach sealing effectiveness, O RunddichtringO is used to be need use two pieces of flange docking.
3. a kind of modularization carrier bar cylinder chip cleaner as claimed in claim 1, is characterized in that: on described carrier bar cylinder chip cleaner, main body module adopts bolt to be connected with water tank module usually.
4. a kind of modularization carrier bar cylinder chip cleaner as claimed in claim 1, is characterized in that: described accessory module to be bolted under carrier bar cylinder chip cleaner on main body module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510320950.7A CN105014469B (en) | 2015-06-12 | 2015-06-12 | A kind of modularization chain plate cylinder chip cleaner |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510320950.7A CN105014469B (en) | 2015-06-12 | 2015-06-12 | A kind of modularization chain plate cylinder chip cleaner |
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| CN105014469A true CN105014469A (en) | 2015-11-04 |
| CN105014469B CN105014469B (en) | 2018-01-12 |
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| CN201510320950.7A Active CN105014469B (en) | 2015-06-12 | 2015-06-12 | A kind of modularization chain plate cylinder chip cleaner |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107378613A (en) * | 2017-07-05 | 2017-11-24 | 宁夏共享机床辅机有限公司 | A kind of new construction and its manufacturing process of carrier bar chip cleaner |
| CN108326619A (en) * | 2018-02-22 | 2018-07-27 | 宁夏共享机床辅机有限公司 | The sealing device for roller and roller and roller Scrap-removing machine of a kind of drum-type Scrap-removing machine |
| CN112207624A (en) * | 2020-10-27 | 2021-01-12 | 宁夏共享机床辅机有限公司 | Roller sealing device |
| CN113233100A (en) * | 2021-04-24 | 2021-08-10 | 宁夏共享机床辅机有限公司 | Modular chip removal device |
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| EP0992319A2 (en) * | 1998-10-09 | 2000-04-12 | Toyoda Koki Kabushiki Kaisha | Chip conveyor and machining system using the same |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107378613A (en) * | 2017-07-05 | 2017-11-24 | 宁夏共享机床辅机有限公司 | A kind of new construction and its manufacturing process of carrier bar chip cleaner |
| CN108326619A (en) * | 2018-02-22 | 2018-07-27 | 宁夏共享机床辅机有限公司 | The sealing device for roller and roller and roller Scrap-removing machine of a kind of drum-type Scrap-removing machine |
| CN112207624A (en) * | 2020-10-27 | 2021-01-12 | 宁夏共享机床辅机有限公司 | Roller sealing device |
| CN113233100A (en) * | 2021-04-24 | 2021-08-10 | 宁夏共享机床辅机有限公司 | Modular chip removal device |
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| Publication number | Publication date |
|---|---|
| CN105014469B (en) | 2018-01-12 |
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Effective date of registration: 20201208 Address after: Floor 1-2, No. 14-2, Fuquan North Road, Dalian Economic and Technological Development Zone, China (Liaoning) pilot Free Trade Zone, Dalian, Liaoning Province Patentee after: Sharing machine tool auxiliary (Dalian) Co., Ltd Address before: 750021, 7, Chengxin street, Yinchuan economic and Technological Development Zone, the Ningxia Hui Autonomous Region Patentee before: NINGXIA KOCEL MACHINE TOOL ACCESSORIES Co.,Ltd. |