CN209998733U

CN209998733U - Intelligent assembling production equipment for generator carbon brush holders

Info

Publication number: CN209998733U
Application number: CN201920251691.0U
Authority: CN
Inventors: 汪善平; 陈海初; 赵明全
Original assignee: XUZHOU YUNTAI AUTOMOBILE ELECTRICAL APPLIANCE CO Ltd
Current assignee: Xuzhou Yuntai Precision Technology Co.,Ltd.
Priority date: 2019-02-28
Filing date: 2019-02-28
Publication date: 2020-01-31
Anticipated expiration: 2029-02-28

Abstract

The utility model discloses an intelligent assembly production facility of generator carbon brush holder, including frame, tool circulation subassembly, trimming mechanism, welding machine, CCD subassembly, the second CCD subassembly of shooing, back lid subassembly, ultrasonic welder, the automatic sorting platform of defective products and material case of shooing, its characterized in that, the top side of frame installs tool circulation subassembly through the bolt, side of tool circulation subassembly installs two welding machines through the bolt, the outside of welding machine is provided with trimming mechanism, and trimming mechanism's the outside is equipped with CCD subassembly of shooing, CCD subassembly of shooing is provided with and installs the second CCD subassembly of shooing through the bolt, the utility model discloses a research and development work of technique, mill production efficiency promotes showing, and intelligent production process has reduced artifical intervention simultaneously, improves safety in production from the follow-up source, and artificial unusual, effectively falls to improve the product quality, reduces the defective rate.

Description

Intelligent assembling production equipment for generator carbon brush holders

Technical Field

The utility model relates to an intelligence manufacture equipment field specifically is kinds of intelligent assembly production facility of generator carbon brush holder.

Background

At present, domestic automobile motor controller carbon brush holder production enterprises generally adopt a traditional manual production mode to carry out assembly and test, production line processes are more, various processes are involved, the traditional manual production line needs to invest large labor cost, the production line relates to a large amount of product carrying and quality detection work and manual data entry, traditional workers need to frequently walk at a plurality of process points, time and labor are wasted, insecurity is caused, the production efficiency of products is seriously reduced, manual quality detection cannot guarantee the strict detection standard, the data entry error rate is high, the rejection rate is high, the cause of the product quality cannot be guaranteed, due to the defects, the traditional product production line cannot meet the requirements of automobile production on the carbon brush holder production line, large-scale production is not facilitated, and therefore, it is necessary to design generator carbon brush holder intelligent assembly production equipment.

Disclosure of Invention

An object of the utility model is to provide an intelligent assembly production facility of kinds of generator carbon brush holders to solve the problem that proposes in the above-mentioned background art.

The utility model discloses an intelligent assembly production facility of generator carbon brush frame, including frame, tool circulation subassembly, welding machine, trimming mechanism, CCD camera module second CCD camera module, back lid equipment subassembly, ultrasonic welder, the automatic sorting platform of defective products and material case, tool circulation subassembly is installed through the bolt in the top side of frame, two welding machines are installed through the bolt in the side of tool circulation subassembly, the outside of welding machine is provided with trimming mechanism, the trimming mechanism outside is equipped with CCD camera module, the outside that CCD camera module was provided with installs the second CCD camera module through the bolt, the back side of frame is provided with back lid equipment subassembly, ultrasonic welder is installed through the bolt in the outside of back lid equipment subassembly, ultrasonic welder's the outside is provided with the automatic sorting platform of defective products, the side of frame is provided with the material case.

According to the scheme for advancing steps of the utility model, a four-axis motion module is arranged at the bottom of the thread trimming mechanism through a bolt, and the four-axis motion module is connected with the frame through a bolt.

According to the scheme of of the utility model, a vibrating disk and an assembling cylinder are mounted on the outer side of the second CCD camera component through bolts, and the assembling cylinder is connected with the rear cover assembling component.

According to the scheme of , a defective product box is arranged at the side of the automatic defective product sorting table.

The utility model has the advantages that: this intelligent assembly production facility of generator carbon brush frame, during the use, has following beneficial effect:

1. economic benefits

Developing an intelligent assembling and online detecting production line of the carbon brush holder of the automobile generator controller to realize the full-flow production of the carbon brush holder;

2. social benefits

1) Through the research and development work of the project technology, the production efficiency of a factory is obviously improved; meanwhile, the intelligent production process reduces the manual intervention and improves the safe production from the source; the artificial abnormity is avoided, the product quality is effectively improved, and the reject ratio is reduced; the method effectively maintains the industry competitiveness and plays a role in the industry upgrading leading demonstration effect, thereby promoting the improvement of the whole level of the whole automobile accessory production industry.

2) The project realizes the integration and fusion of technologies such as a robot technology, an internet of things technology, a stepping technology, a servo technology, machine vision, image processing, laser detection, high-speed data link communication, an intelligent control algorithm and the like, greatly promotes the industrial automation and intelligent production level, and has definite heading effect and demonstration significance for applying scientific and technological innovation, developing an economic new normal state and optimizing an industrial structure under a new economic situation of China.

Drawings

The present invention will be described in further with reference to the following drawings and examples.

Fig. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is an overall plan view of the present invention;

in the drawing, 01, a frame, 02, a jig circulation assembly, 03, a welding machine, 04, a trimming mechanism, 05, CCD photographing assemblies, 06, a second CCD photographing assembly, 07, a rear cover assembly, 08, an ultrasonic welding machine, 09, a defective product automatic sorting table, 010 and a material box.

Detailed Description

As shown in fig. 1-2, intelligent assembling production equipment for a carbon brush holder of a generator comprises a rack 01, a jig circulation assembly 02, a welding machine 03, a trimming mechanism 04, a CCD photographing assembly 05, a second CCD photographing assembly 06, a rear cover assembly 07, an ultrasonic welding device 08, a defective product automatic sorting table 09 and a material box 010, wherein the jig circulation assembly 02 is mounted on the top side of the rack 01 through bolts, the two welding machines 03 are mounted on the side of the jig circulation assembly 02 through bolts, the trimming mechanism 04 is arranged on the outer side of the welding machine 03, the CCD photographing assembly 05 is arranged on the outer side of the trimming mechanism 04, a four-axis motion module is mounted at the bottom of the trimming mechanism 04 through bolts and is connected with the rack 01 through bolts, so that a tin slag pipe can be conveniently trimmed while a braid is photographed and sucked, the second photographing assembly 06 is mounted on the outer side of the CCD assembly 05 through bolts, the cylinder and an assembling cylinder are mounted on the outer side of the CCD assembly 06, the cylinder, the rear cover assembly 07 is connected with the rack 01, the rear cover assembly 07, the ultrasonic welding machine 08 is provided with the defective product automatic sorting table 09, the defective product automatic sorting table 3607 is mounted on the outer side of the rear cover assembly 8608, the rear cover assembly 8607, the rack, the rear cover assembly 3607 is mounted on the rear cover assembly 8608, the rear side of the rear cover assembly 8608, the rear cover assembly 08, the rear cover assembly 3607.

The working principle of the utility model is that firstly, after the carbon brush holder of the assembled part is clamped and fixed by the automatic tool, the carbon brush holder is conveyed to a welding machine 03 of a spot welding station through an automatic conveying line by a tool transfer assembly 02 to complete the automatic welding of the carbon brush, then, the workpiece after the welding is completed is conveyed to a braid shearing station by an automatic line, after the automatic tool is clamped and fixed, the redundant braid shearing action and the cleaning operation are carried out by a trimming mechanism 04, then, the braid after the braid shearing is conveyed to a visual detection welding spot station by the automatic line, the defective products such as the welding spot, the welding seam and the like are detected by CCD automatic shooting, then, the carbon brush length and the braid residue without shearing are detected by a second CCD shooting assembly 06 of the visual detection braid length station, corresponding detection data are automatically recorded, the automatic analysis of the data is completed, then, the workpiece is conveyed to an ultrasonic welding station and a defective product automatic sorting station, and the automatic material loading and automatic ultrasonic welding action of the upper cover is completed by a rear cover assembly 07 and an ultrasonic welding device 08.

The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

The intelligent assembly production equipment for the carbon brush holder of the generator comprises a rack (01), a jig circulation assembly (02), a welding machine (03), a trimming mechanism (04), a CCD camera assembly (05), a second CCD camera assembly (06), a rear cover assembly (07), an ultrasonic welding machine (08), a defective product automatic sorting table (09) and a material box (010), and is characterized in that the jig circulation assembly (02) is installed on the top side of the rack (01) through bolts, the side of the jig circulation assembly (02) is provided with the two welding machines (03) through bolts, the outer side of the welding machine (03) is provided with a trimming mechanism (04), the outer side of the trimming mechanism (04) is provided with a CCD camera assembly (05), the outer side of the 2 CCD camera assembly (05) is provided with the second camera assembly (06) through bolts, the rear cover assembly (07) is arranged on the back side of the rack (01), the outer side of the rear cover assembly (07) is provided with the ultrasonic welding machine (08) through bolts, the outer side of the ultrasonic welding machine (08) is provided with the non-qualified product automatic sorting table (010) and the non-sorting table (010) is provided with the ultrasonic welding machine (09).
2. The intelligent generator carbon brush holder assembly production equipment of claim 1, wherein the bottom of the trimming mechanism (04) is provided with a four-axis motion module through bolts, and the four-axis motion module is connected with the frame (01) through bolts.
3. The intelligent generator carbon brush holder assembly production equipment of claim 1, wherein the second CCD camera module (06) is mounted with a vibrating disk and an assembly cylinder on its outside by bolts, and the assembly cylinder is connected with the rear cover assembly module (07).
4. The intelligent generator carbon brush holder assembly production equipment of claim 1, wherein a defective product box is opened at side of the automatic defective product sorting table (09).