CN109712509B - Simulation production line training platform - Google Patents
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- CN109712509B CN109712509B CN201811632826.4A CN201811632826A CN109712509B CN 109712509 B CN109712509 B CN 109712509B CN 201811632826 A CN201811632826 A CN 201811632826A CN 109712509 B CN109712509 B CN 109712509B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000012549 training Methods 0.000 title claims abstract description 6
- 238000004088 simulation Methods 0.000 title claims description 9
- 238000001514 detection method Methods 0.000 claims abstract description 45
- 238000003860 storage Methods 0.000 claims abstract description 18
- 238000003801 milling Methods 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims description 62
- 238000012545 processing Methods 0.000 claims description 55
- 238000000034 method Methods 0.000 claims description 24
- 230000008569 process Effects 0.000 claims description 12
- 239000002994 raw material Substances 0.000 claims description 7
- 238000007514 turning Methods 0.000 claims description 6
- 238000003754 machining Methods 0.000 claims description 4
- 238000005259 measurement Methods 0.000 claims description 3
- 230000008054 signal transmission Effects 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 description 13
- 239000000047 product Substances 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
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- 238000013461 design Methods 0.000 description 1
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Abstract
The invention relates to a practical training platform of an analog production line, which comprises a base, a first sorting detection unit, a first robot, a conveyor belt, a second sorting detection unit, a second robot, an assembly unit, a third robot, an assembly detection unit and a storage bin storage unit, wherein two horizontal and transverse conveyor belts are arranged at intervals in front of and behind the upper end of the base, and the first sorting detection unit, a first manipulator, the second sorting detection unit, the second robot, the assembly unit, the third robot, the assembly detection unit and the storage bin storage unit are sequentially arranged at intervals in the middle of the upper end of the base between the two conveyor belts; a lathe is arranged on the outer side of a machine base of the first robot work area, and a planer type milling machine is arranged at the intersection position of the working ranges of the first robot and the second robot. The platform can realize unmanned automatic production, and enables the production process to be automatically controlled according to an expected rule or a preset program, thereby ensuring the accuracy and the economical efficiency in production.
Description
Technical Field
The invention belongs to the field of intelligent manufacturing, and particularly relates to a practical training platform for a simulation production line.
Background
The intelligent processing technology connotation and basic working principle can be summarized into the following basic characteristics:
1. partially replacing the decision of a person. For the processing information which is difficult to quantify and formalize, the intelligent processing system can utilize a knowledge expert system to carry out decision-making and solving, automatically determine a process route, a part processing scheme and preliminary cutting parameters, and can carry out self-decision making and solving when facing some phenomena and problems in the processing process, thereby completing the process automation of decision making by original people.
2. The technology of artificial intelligence and the technology of calculation intelligence can be comprehensively utilized. The intelligent processing quantizes the processing information into numerical values and symbols which can be identified by a computer, and then quantitatively analyzes the processing information by using a computer numerical calculation method, or qualitatively analyzes the information which is difficult to quantize by adopting a symbol reasoning technology. For qualitative analysis that is difficult to formalize, expert systems can be used for decision resolution.
3. And (5) multi-information sensing and fusion. The intelligent processing system monitors the states of all units in the processing process, such as vibration, cutting temperature, cutter abrasion and the like, in real time through sensors at all positions, and provides basic data for later decision analysis.
4. And (5) an adaptive function. The intelligent processing system can automatically adjust cutting parameters according to the processing state provided by the sensor and the data support of the database, optimize the processing state and realize optimal control.
5. Inheritance to processing experience. The intelligent processing technology is not started from zero, but can store and accumulate processing knowledge and experience, expand and extend, and extend the processing process.
After searching, the same published patent document as the technical proposal of the patent is not found.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the simulation production line training platform which has the advantages of reasonable structure, comprehensive functions, high processing precision and good quality.
The invention solves the technical problems by adopting the following technical scheme:
the utility model provides a real standard platform of simulation production line which characterized in that: the processing steps are as follows:
(1) Initializing a position, and preparing for starting processing;
(2) Manually pushing out raw materials, wherein the raw materials reach a first sorting detection unit of a material sorting area through a conveyor belt;
(3) The first sorting detection unit identifies materials through RFID, distinguishes black materials and white materials, and carries out different processing procedures;
(4) Sorting unit signal transmission signal, first robot snatchs the material, sorts and removes:
(5) Processing is carried out according to a set program respectively:
white material working procedure: the first robot carries the white materials to cross the sorting area, the second sorting detection unit is placed in the first robot, after that, the first robot waits for an assembly signal, and the second robot grabs the white materials;
and (3) black material working procedure: the first robot sends the black material to a workpiece changing point of the lathe to prepare, the first robot requests the lathe chuck to be loosened after the lathe is prepared, the first robot moves the processed black material to a feeding point to prepare, the lathe is opened to clamp the black material, the first robot withdraws from the lathe, and the lathe is started to finish turning; when the workpiece is machined, the first robot waits at a workpiece replacing point of the lathe until the machining of the lathe is completed, the turning disc of the lathe is loosened, and the first robot takes away the workpiece;
the first robot puts the black material processed by the lathe into a planer type milling machine, the first robot sends information to require the planer type milling machine chuck to clamp the black material, and the first robot returns to a material sorting area after finishing the black material, and waits for a sorting unit signal; the planer type milling machine processes, a second robot is required to take a part after the processing is completed, the second robot moves to a part taking point of the planer type milling machine, and a chuck is required to be loosened;
(6) The processed black material and white material are assembled,
the second robot takes the part to transfer to the assembly area, the second robot additionally grabs the white material of a second sorting detection unit, and sends the white material to the assembly area, and the assembly conditions are met for assembly;
(7) And (3) sorting and storing, namely, grabbing the assembled workpiece by the third robot, conveying the workpiece into an assembly detection unit, carrying out bin assembly judgment on the assembled workpiece according to a detection result, and conveying the assembled workpiece into a bin storage area respectively.
And (5) finishing lathe machining, wherein the first robot is used for placing the finished workpiece on a conveyor belt and conveying the workpiece to an intelligent detection area, the clamping robot is used for automatically identifying the workpiece on the conveyor belt through a control system, picking up the workpiece and placing the workpiece on a dimension measuring instrument for measurement, and the RFID is used for identifying and recording the workpiece information.
The device comprises a base, a first sorting detection unit, a first robot, a conveyor belt, a second sorting detection unit, a second robot, an assembling unit, a third robot, an assembling detection unit and a storage unit of a storage bin, wherein two horizontal and transverse conveyor belts are arranged at intervals in front of and behind the upper end of the base, and the first sorting detection unit, the first manipulator, the second sorting detection unit, the second robot, the assembling unit, the third robot, the assembling detection unit and the storage unit of the storage bin are sequentially arranged at intervals in the middle of the upper end of the base between the two conveyor belts;
a lathe is arranged on the outer side of a machine base of the first robot work area, and a planer type milling machine is arranged at the intersection position of the working ranges of the first robot and the second robot.
And a clamping robot and a dimension measuring instrument are arranged outside the conveyor belt on the other side of the second robot and are used for identifying the workpiece on the conveyor belt and measuring the dimension of the workpiece.
The invention has the advantages and positive effects that:
the platform can realize unmanned automatic production, and enables the production process to be automatically controlled according to an expected rule or a preset program, thereby ensuring the accuracy and the economical efficiency in production.
Drawings
FIG. 1 is a front view of a platform structure of the present invention;
fig. 2 is a top view of fig. 1.
Detailed Description
The invention will now be described in further detail by way of specific examples, which are given by way of illustration only and not by way of limitation, with reference to the accompanying drawings.
The utility model provides a real platform of instructing of simulation production line, including frame 8, a letter sorting detecting element 1, a robot 2, conveyer belt 3, no. two letter sorting detecting element 4, no. two robots 5, assembly unit 6, no. three robots 7, assembly detecting element 9 and feed bin storage unit 10, the frame upper end is preceding, the back interval is provided with two horizontal conveyer belts 3, a letter sorting detecting element, a manipulator, no. two letter sorting detecting element, no. two robots, assembly unit, no. three robots, assembly detecting element and feed bin storage unit are installed in proper order to the horizontal interval in frame upper end middle part between these two conveyer belts.
A lathe (not shown) is installed outside the machine base of the first robot work area, and a planer type milling machine (not shown) is arranged at the intersection position of the working ranges of the first robot and the second robot.
And a clamping robot and a dimension measuring instrument are arranged outside the conveyor belt on the other side of the second robot and are used for identifying the workpiece on the conveyor belt and measuring the dimension of the workpiece.
The processing steps are as follows:
(1) Initializing a position, and preparing for starting processing;
(2) Manually pushing out raw materials, wherein the raw materials reach a first sorting detection unit of a material sorting area through a conveyor belt;
and the intelligent flexible conveying line is used for enabling the objects to pass through an unprocessed raw material area to an intelligent warehouse area after the whole processing is finished through programming of a PLC, conveying of a conveying belt, detection of an intelligent detection device and matching of a mechanical arm. By using full-automatic equipment, the method saves time, reduces labor cost, better and more rapidly completes the whole batch of material production, and brings more fund returns to enterprises.
(3) The first sorting detection unit identifies materials through RFID, distinguishes black materials and white materials, and carries out different processing procedures;
the intelligent detection is that the object is transmitted to a detection area through a conveyor belt, the color development shape and the like of the object can be known through detection of various devices, and different signals are sent to a system according to different shape colors after detection, so that the robot runs corresponding programs.
(4) Sorting unit signal transmission signal, first robot snatchs the material, sorts and removes:
(5) Processing is carried out according to a set program respectively:
white material working procedure: the first robot carries the white materials to cross the sorting area, the second sorting detection unit is placed in the first robot, after that, the first robot waits for an assembly signal, and the second robot grabs the white materials;
and (3) black material working procedure: the first robot sends the black material to a workpiece changing point of the lathe to prepare, the first robot requests the lathe chuck to be loosened after the lathe is prepared, the first robot moves the processed black material to a feeding point to prepare, the lathe is opened to clamp the black material, the first robot withdraws from the lathe, and the lathe is started to finish turning; when the workpiece is machined, the first robot waits at a workpiece replacing point of the lathe until the machining of the lathe is completed, the turning disc of the lathe is loosened, and the first robot takes away the workpiece;
in order to improve the processing quality, the finished workpiece can be placed on a conveyor belt to be conveyed to an intelligent detection area, a clamping robot automatically recognizes the workpiece on the conveyor belt through a control system, picks up the workpiece and places the workpiece on a dimension measuring instrument for measurement, and an RFID recognizes and records the workpiece information;
the first robot puts the black material processed by the lathe into a planer type milling machine, the first robot sends information to require the planer type milling machine chuck to clamp the black material, and the first robot returns to a material sorting area after finishing the black material, and waits for a sorting unit signal;
the planer type milling machine processes, a second robot is required to take a part after the processing is completed, the second robot moves to a part taking point of the planer type milling machine, and a chuck is required to be loosened;
(6) The processed black material and white material are assembled,
the second robot takes the workpiece and transfers the workpiece to an assembly area, in addition, the second robot grabs white materials and sends the white materials to the assembly area, the assembly conditions are met, and the second robot controls qualified workpieces to be assembled in systems such as visual guidance positioning, visual recognition and the like;
the intelligent assembly is mainly used for various assembly, detection, marking, and other procedures in the later stage of product manufacture, the object of operation comprises a plurality of various parts and components, and finally finished products or semi-finished products are finished and are mainly applied to product manufacturing occasions with mature product design, multiple assembly procedures and long-term production. The advantages are stable product performance, less labor, high efficiency, greatly reduced manufacturing cost of unit price product, minimum occupied area, etc. The structure principle of the automatic assembly production line is very similar to that of an automatic mechanical processing production line and a manual assembly line, but operators on the manual assembly production line are workers, operators on the automatic mechanical processing production line are various work stations or automatic machine tools, and various assembly processes are completed by various automatic assembly special machines on the automatic assembly production line.
(8) And (3) sorting and storing, namely, grabbing the assembled workpiece by the third robot, conveying the workpiece into an assembly detection unit, carrying out bin assembly judgment on the assembled workpiece according to a detection result, and conveying the assembled workpiece into a bin storage area respectively.
Intelligent warehouse: the modern intelligent warehouse is a three-dimensional automatic warehouse which adopts a fixed goods shelf to store goods, carries and sets an automatic device and controls the warehouse in and out operation by a computer, so that the storage, the loading and the unloading are all realized unmanned and automatic operations. The modern intelligent warehouse solves the problems of rapid circulation of materials, labor shortage, land shortage and the like, and is commonly used. The intelligent warehouse application ensures the speed and accuracy of data input in each link of the warehouse management of the goods, ensures that enterprises timely and accurately master real data of the inventory, and reasonably maintains and controls the enterprise inventory. And the current positions of all the inventory goods can be mastered in time, so that the work efficiency of warehouse management is improved. The intelligent warehousing system is built by the tripod force support of the Internet of things, and the modern warehousing system is complex in articles, different in forms and performances, complex in operation flow and capable of adopting the intelligent technologies such as an automatic control technology, an intelligent robot stacking technology, an intelligent information management technology, a mobile computing technology and a data mining technology. The application of the Internet of things under the conditions can be simplified, and the whole efficiency is greatly improved
The automatic control system mainly comprises: the controller, the controlled object, the actuating mechanism and the transmitter.
And (3) intelligent processing: the intelligent processing is based on modeling simulation of a product by a digital manufacturing technology, prediction of possible processing conditions and effects is carried out, real-time monitoring control is carried out on a processing process by advanced instrument equipment during processing, theoretical knowledge and human experience are comprehensively considered, intelligent activities such as analysis, judgment, reasoning, conception and decision of manufacturing experts are simulated by utilizing a computer technology, processing parameters are optimized, and the state of the product is adjusted, so that the adaptability of a production system is improved, and optimal processing performance and optimal processing quality are obtained.
The intelligent processing is a high-new processing mode based on knowledge processing and comprehensively applying intelligent optimization and intelligent numerical control processing, and the basic purpose is to apply intelligent machines to automatically detect and control in the processing process, simulate the thinking mode of human expert processing product processing to make decisions, solve the problem of uncertainty and manual intervention required in the traditional process, and collect, store, perfect, share, inherit and develop processing information, expand and extend, and even replace mental activities of people in the processing process.
Although the embodiments of the present invention and the accompanying drawings have been disclosed for illustrative purposes, those skilled in the art will appreciate that: various substitutions, changes and modifications are possible without departing from the spirit and scope of the invention and the appended claims, and therefore the scope of the invention is not limited to the embodiments and the disclosure of the drawings.
Claims (2)
1. The utility model provides a real standard platform of simulation production line which characterized in that: the device comprises a machine base, a first sorting detection unit, a first robot, a conveyor belt, a second sorting detection unit, a second robot, an assembling unit, a third robot, an assembling detection unit and a storage bin storage unit, wherein two horizontal and transverse conveyor belts are arranged at intervals in front of and behind the upper end of the machine base, and the first sorting detection unit, the first manipulator, the second sorting detection unit, the second robot, the assembling unit, the third robot, the assembling detection unit and the storage bin storage unit are sequentially arranged at intervals in the middle of the upper end of the machine base between the two conveyor belts;
a lathe is arranged on the outer side of the machine base of the first robot working area, and a planer type milling machine is arranged at the intersection position of the working ranges of the first robot and the second robot;
the clamping robot and a size measuring instrument are arranged outside the conveyor belt on the other side of the second robot and are used for identifying workpieces on the conveyor belt and measuring the sizes of the workpieces;
the processing steps are as follows:
(1) Initializing a position, and preparing for starting processing;
(2) Manually pushing out raw materials, wherein the raw materials reach a first sorting detection unit of a material sorting area through a conveyor belt;
(3) The first sorting detection unit identifies materials through RFID, distinguishes black materials and white materials, and carries out different processing procedures;
(4) Sorting unit signal transmission signal, first robot snatchs the material, sorts and removes:
(5) Processing is carried out according to a set program respectively:
white material working procedure: the first robot carries the white materials to cross the sorting area, the second sorting detection unit is placed in the first robot, after that, the first robot waits for an assembly signal, and the second robot grabs the white materials;
and (3) black material working procedure: the first robot sends the black material to a workpiece changing point of the lathe to prepare, the first robot requests the lathe chuck to be loosened after the lathe is prepared, the first robot moves the processed black material to a feeding point to prepare, the lathe is opened to clamp the black material, the first robot withdraws from the lathe, and the lathe is started to finish turning; when the workpiece is machined, the first robot waits at a workpiece replacing point of the lathe until the machining of the lathe is completed, the turning disc of the lathe is loosened, and the first robot takes away the workpiece;
the first robot puts the black material processed by the lathe into a planer type milling machine, the first robot sends information to require the planer type milling machine chuck to clamp the black material, and the first robot returns to a material sorting area after finishing the black material, and waits for a sorting unit signal; the planer type milling machine processes, a second robot is required to take a part after the processing is completed, the second robot moves to a part taking point of the planer type milling machine, and a chuck is required to be loosened;
(6) The processed black material and white material are assembled,
the second robot takes the part to transfer to the assembly area, the second robot additionally grabs the white material of a second sorting detection unit, and sends the white material to the assembly area, and the assembly conditions are met for assembly;
(7) And (3) sorting and storing, namely, grabbing the assembled workpiece by the third robot, conveying the workpiece into an assembly detection unit, carrying out bin assembly judgment on the assembled workpiece according to a detection result, and conveying the assembled workpiece into a bin storage area respectively.
2. The simulation production line training platform of claim 1, wherein: and (5) finishing lathe processing, placing the finished workpiece on a conveyor belt by a first robot to be conveyed to an intelligent detection area, automatically identifying the workpiece on the conveyor belt by a clamping robot through a control system, picking up the workpiece and placing the workpiece on a dimension measuring instrument for measurement, and identifying and recording workpiece information by an RFID.
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| CN111240283B (en) * | 2020-01-14 | 2022-09-20 | 天津大学 | Construction method of adaptable planning design simulation platform for intelligent manufacturing system |
| CN111862767B (en) * | 2020-08-17 | 2024-06-25 | 辽宁机电职业技术学院 | Hydraulic and pneumatic practical training workbench |
| CN112596413B (en) * | 2020-12-14 | 2022-11-29 | 昆船智能技术股份有限公司 | Simulation test system and method for control program of cigarette sorting system |
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