CN207736033U - A kind of ultra-fine long casting post-processing equipment of large size - Google Patents
A kind of ultra-fine long casting post-processing equipment of large size Download PDFInfo
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- CN207736033U CN207736033U CN201720885938.5U CN201720885938U CN207736033U CN 207736033 U CN207736033 U CN 207736033U CN 201720885938 U CN201720885938 U CN 201720885938U CN 207736033 U CN207736033 U CN 207736033U
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- Prior art keywords
- ultra
- casting
- large size
- processing equipment
- fine long
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Abstract
The utility model discloses a kind of ultra-fine long casting post-processing equipments of large size, including main workbench, the dynamical system for providing power for the equipment, a moving bolster is movably set on workbench, one laser scanner, several cutting grinding devices and an apparatus for correcting device are sequentially installed with by holder from feed end to discharge end above main workbench, workbench rear is equipped with a L-shaped screen, avoids waste can not splashes；The numerical control tank for further including the computer being connected with the laser scanner and being connected with the cutting grinding device, apparatus for correcting, dynamical system are connected with a cooling system, it is ensured that the long-play of equipment.The utility model models practical casting using laser scanning, and the cutting of casting is made to polish and correct automation, improves the controllability of quality after casting post-processing, saves human cost；Cutting, polishing, correction carry out in the same equipment, reduce the circulation of casting between each process, improve production efficiency.
Description
Technical field
The utility model is related to the equipment for after-treatment of casting, specifically a kind of ultra-fine long casting post-processing equipment of large size.
Background technology
Casting is to obtain one of the main path of mechanical blank product, casting in the fabrication process, due to casting technique
Reason, casting can leave the defective workmanships such as dead head and burr, burr in cast molding, seriously affect the surface matter of casting
Amount, while being unfavorable for subsequent processing；It, can in process of setting simultaneously because the reason of this body structure of casting and technological design
It can cause the deformation of size.For these inevitable casting flaws, it is necessary to pass through the post-processings such as cutting, polishing, correction
Process is eliminated.
The postprocessing working procedures cast at present, especially polishing operation, except the simple casting of shape rule can realize certain journey
The machine automatization of degree is outside the pale of civilization, and most cases still use manual polishing method, low production efficiency, to the level requirement of operator
Higher, quality is not easy to control after processing, and production environment is severe, larger to human injury, causes employment cost very high；In addition
Cutting, polishing, the carrying circulation of each inter process casting of correction of large-scale ultra-fine long casting are very complicated laborious, these are all serious
Restrict the overall development of casting industry.
Utility model content
Cutting polishing and correction process of the utility model for large-scale ultra-fine long casting, it is proposed that a kind of ultra-fine length of large size
Casting post-processing equipment, is mainly used in the post-processing of large-scale class cuboid casting, other appearance and sizes is no more than and are set
The casting of standby allowable range is equally applicable.
The purpose of this utility model is achieved through the following technical solutions：
A kind of ultra-fine long casting post-processing equipment of large size, including main workbench, the power for providing power for the equipment
System is movably set with a moving bolster on the workbench, leads to from feed end to discharge end above the main workbench
It crosses holder and is sequentially installed with a laser scanner, several cutting grinding devices and an apparatus for correcting device, the workbench rear
Equipped with a L-shaped screen, avoid waste can not splashes；Further include the computer being connected with the laser scanner and with
The connected numerical control tank of the cutting grinding device, apparatus for correcting, the dynamical system are connected with a cooling system, it is ensured that equipment
Long-play.
Preferably, the apparatus for correcting uses hydraulic top, is mounted on the upper top surface of holder and the inner wall of both sides.
Preferably, the cutting grinding device includes abrasive cut-off wheel and grinding head, is installed in the inside top surface of holder.
Preferably, the moving bolster is equipped with clamping device, to realize the fixation to casting, and X may be implemented
The movement in direction.
Preferentially, the cutting grinding device and apparatus for correcting can realize the free movement of Y, Z-direction.
Preferably, the grinding head, grinding wheel at least there are three, can respectively be acted on to tri- direction in spaces of X, Y, Z.
Preferably, accessible casting X-direction size should be less than 10m, and Y, Z-direction size should be less than 2m
Compared with prior art, the utility model has following advantageous effect：
1. the utility model models practical casting using laser scanning, and the cutting of casting is made to polish and correct certainly
Dynamicization improves the controllability of quality after casting post-processing, saves human cost.
2. cutting, polishing, correction carry out in the same equipment, reduces the circulation of casting between each process, improve
Production efficiency.
3. there is screen around equipment for after-treatment, it can be effectively isolated metal fillings and metallic dust, improve production environment, and
Be conducive to the unified recycling of waste.
Description of the drawings
Fig. 1 is the agent structure schematic diagram of the utility model embodiment.
Cutting polishing means for correcting schematic diagram in Fig. 2 the utility model embodiments.
In figure：1- moving bolsters；2- clamping devices；The main workbench of 3-；4- numerical control tanks；5- computers；6- dynamical systems
System；7- cooling systems；8- apparatus for correcting；9- screens；10- cuts grinding device；11- laser scanning devices；12- laser scannings
Device；21- holders；22- abrasive cut-off wheels；23- grinding heads；24- correction hydraulic tops.
Specific implementation mode
In the following with reference to the drawings and specific embodiments, the utility model is expanded on further.These embodiments are interpreted as only using
In illustrate the utility model rather than limitation the scope of protection of the utility model.In the content for having read the utility model record
Later, those skilled in the art can make various changes or modifications the utility model, these equivalence changes and modification are equally fallen
Enter the utility model claims limited range.
As Figure 1-Figure 2, the utility model embodiment provides a kind of ultra-fine long casting post-processing equipment of large size, including
Main workbench 3, the dynamical system 6 for providing power for the equipment are movably set with a mobile job on the workbench 3
Platform 1, the top of the main workbench 3 are sequentially installed with a laser scanner 10 by holder 8 from feed end to discharge end, several cut
13 device of grinding device 10 and an apparatus for correcting is cut, 3 rear of the workbench is equipped with a L-shaped screen 9, avoids waste can not
Splashes；Further include the computer 5 being connected with the laser scanner 10 and with the cutting grinding device 10, apparatus for correcting
8 connected numerical control tanks 4, the dynamical system 6 are connected with a cooling system 7, it is ensured that the long-play of equipment, the correction
Device 13 uses hydraulic top, is mounted on the upper top surface of holder 8 and the inner wall of both sides, and the cutting grinding device 10 includes cutting
Grinding wheel 11 and grinding head 12 are cut, the inside top surface of holder 8 is installed in, the moving bolster is equipped with clamping device 2, with
It realizes the fixation to casting, and the movement of X-direction may be implemented, the cutting grinding device and apparatus for correcting can realize Y, the side Z
To free movement, the grinding head, grinding wheel at least there are three, can respectively be acted on to tri- direction in spaces of X, Y, Z, it is accessible
Casting X-direction size should be less than 10m, and Y, Z-direction size should be less than 2m.
The computer 5 of this specific implementation is equipped with the calculating that can carry out the existing maturation that three-dimensional modeling and numerical control program generate
Machine control system, interior be equipped with of the numerical control tank 4 can be to the automatic numerical control system for the existing maturation that cutting milling tools is controlled
System, in use, large-scale ultra-fine long casting is positioned on moving bolster, using laser scanner and computer system to casting
The size and shape of part are captured and are modeled, and processing program are generated according to the target shape of casting, then by data control
Digital control system control cutting polishing automation carry out.
As shown in Figure 1, starting device, by treated, Casting Three-dimensional model imports in computer, and casting stable is put
It sets on moving bolster 1, casting is fixed using clamping device 2；Subsequent start-up laser scanning system, utilizes movement
The movement of formula workbench 1 in the X direction, 12 laser scanners carry out comprehensive scanning to casting.
Computer 5 generates Casting Three-dimensional model after scanning, and using the positioning function of clamping device 2 to the space bit of casting
It sets and is determined, the part for generating need to polish cutting and correction to when calculating is carried out with the object module poured into before.And
Generate automation processing program.
As shown in Fig. 2, holder 8 can realize that the free movement abrasive cut-off wheel 11 of Z-direction and grinding head 12 can prolong Y-direction and use by oneself
Movement realizes that the cutting to each position of casting is polished and corrected under the cooperation of the X-direction movement of moving bolster 1；It can
The grinding head or grinding wheel acted on to tri- direction in spaces of X, Y, Z, it can be ensured that casting can carry out full side in the case where not being rotated
Position processing.The grinding wheel of work and grinding head are cooled down with coolant liquid at regular intervals in process；Ensure to enclose simultaneously
9 closing of screen, makes waste not to be splashed to outside.Casting after cutting polishing is by apparatus for correcting, under the action of hydraulic top,
It corrects at the position that needs are corrected.After post-processing, screen 9 is opened, unclamps locking device, the casting that will be handled well
It is transported to designated position, and waste is cleared up to scene.
Above-described embodiment only expresses a kind of preferred embodiment of the utility model, the description thereof is more specific and detailed,
But it should not be understood as limiting the scope of the patent of the utility model.It should be pointed out that for the common of this field
For technical staff, under the premise of not departing from the utility model conception, several deformations can also be made, improves and substitutes, this
Belong to the scope of protection of the utility model.Therefore, the protection domain of the utility model patent should be with appended claims
It is accurate.
Claims (7)
1. a kind of ultra-fine long casting post-processing equipment of large size, including main workbench, the dynamical system for providing power for the equipment
System, which is characterized in that be movably set with a moving bolster on the workbench, above the main workbench from feed end to
Discharge end is sequentially installed with a laser scanner, several cutting grinding devices and an apparatus for correcting device, the work by holder
Make platform rear and is equipped with a L-shaped screen；Further include the computer being connected with the laser scanner and is filled with cutting polishing
It sets, the numerical control tank that apparatus for correcting is connected, the dynamical system is connected with a cooling system.
2. the ultra-fine long casting post-processing equipment of a kind of large size as described in claim 1, which is characterized in that the apparatus for correcting is adopted
With hydraulic top, it is mounted on the upper top surface of holder and the inner wall of both sides.
3. the ultra-fine long casting post-processing equipment of a kind of large size as described in claim 1, which is characterized in that the cutting polishing dress
Set the inside top surface that holder is installed in including abrasive cut-off wheel and grinding head.
4. the ultra-fine long casting post-processing equipment of a kind of large size as described in claim 1, which is characterized in that the mobile work
Platform is equipped with clamping device.
5. the ultra-fine long casting post-processing equipment of a kind of large size as described in claim 1, which is characterized in that the cutting polishing dress
The free movement of Y, Z-direction can be realized with apparatus for correcting by setting.
6. the ultra-fine long casting post-processing equipment of a kind of large size as claimed in claim 3, which is characterized in that the grinding head, sand
Wheel at least there are three, can respectively be acted on to tri- direction in spaces of X, Y, Z.
7. the ultra-fine long casting post-processing equipment of a kind of large size as described in claim 1, which is characterized in that accessible casting X
Direction size should be less than 10m, and Y, Z-direction size should be less than 2m.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720885938.5U CN207736033U (en) | 2017-07-20 | 2017-07-20 | A kind of ultra-fine long casting post-processing equipment of large size |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720885938.5U CN207736033U (en) | 2017-07-20 | 2017-07-20 | A kind of ultra-fine long casting post-processing equipment of large size |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207736033U true CN207736033U (en) | 2018-08-17 |
Family
ID=63114763
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720885938.5U Expired - Fee Related CN207736033U (en) | 2017-07-20 | 2017-07-20 | A kind of ultra-fine long casting post-processing equipment of large size |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207736033U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114260542A (en) * | 2021-12-25 | 2022-04-01 | 国网安徽省电力有限公司经济技术研究院 | Modularization transformer substation steel structure prefabricated component preparation processing machinery |
-
2017
- 2017-07-20 CN CN201720885938.5U patent/CN207736033U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114260542A (en) * | 2021-12-25 | 2022-04-01 | 国网安徽省电力有限公司经济技术研究院 | Modularization transformer substation steel structure prefabricated component preparation processing machinery |
| CN114260542B (en) * | 2021-12-25 | 2023-01-24 | 国网安徽省电力有限公司经济技术研究院 | Modularization transformer substation steel structure prefabricated component preparation processing machinery |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180817 Termination date: 20200720 |