CN205341372U - Full -automatic ultrasonic wave of two -layer equation turbo charger housing part integration cleaning machine - Google Patents
Full -automatic ultrasonic wave of two -layer equation turbo charger housing part integration cleaning machine Download PDFInfo
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- CN205341372U CN205341372U CN201620009315.7U CN201620009315U CN205341372U CN 205341372 U CN205341372 U CN 205341372U CN 201620009315 U CN201620009315 U CN 201620009315U CN 205341372 U CN205341372 U CN 205341372U
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Abstract
The utility model relates to a parts such as booster casing wash the field, specifically are a full -automatic ultrasonic wave of two -layer equation turbo charger housing part integration cleaning machine. The cleaning machine is the bilayer that forms of the cleaning system of lower floor, the upper cleaning system formula structure that moves in circles, sets gradually loading attachment, high -pressure spray room, ultrasonic cleaning room, low pressure spray room, rinsing room among the cleaning system of lower floor, connects through lower floor's transmission line between loading attachment, high -pressure spray room, ultrasonic cleaning room, low pressure spray room, the rinsing room, the upper strata sets gradually hot air drying room, work piece immersion oil room, fan among the cleaning system and blows grease chamber, unloader, and hot air drying room, work piece immersion oil room, fan blow to be connected through upper transmission line between grease chamber, the unloader, and the output of lower floor's transmission line is connected with the input of upper transmission line. The utility model discloses horizontal developed area is little, and mechanical structure is simple, improves the cleaning efficiency of part, reduces the working strength who washs the workman, not only safe but also environmental protection.
Description
Technical field
This utility model relates to the Cleaning of Parts fields such as pressurizer shell, more specifically a kind of two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine.
Background technology
Along with the high speed development of automobile and ic engine industry, the continuous progress of science and technology, one of major measure that exhaust-driven turbo-charger exhaust-gas turbo charger reduces discharging as engine energy-saving, it is widely used in fields such as automobile, boats and ships, aviations.In the production process of turbocharger, matting is indispensable link in machining process, and supercharger serviceability requires significantly high, and the quality of matting is to product quality and performances important.
For cleaning technique field, technology improves constantly in recent years, and product also reaches its maturity.The commonly used mainstream technology in industry cleaning link field is ultrasound wave, and steam is washed, sprayed, and some novel cleaning techniques and equipment also progressively obtain development and application, such as vacuum cleaned, plasma cleaning, laser cleaning etc..Meanwhile, along with the raising of industry aggregate level, no clean technology also begins to be promoted.But, the planform of turbocharger products is complicated, cleans the cleannes requirement being unable to reach part by existing technical equipment.Therefore, in today that advanced manufacturing technology application is constantly universal, the product line automaticity of a lot of enterprises improves a lot, but do not improved accordingly at the end of technical process, traditional washing and cleaning operation mode manual cleaning, its labor intensity is big, work under bad environment, cleanout fluid do not reclaim and do not process, product does not reach environmental requirement, becomes the bottleneck affecting production efficiency.The encountered realistic problem of these enterprises is, although can produce quality height, supercharger part that precision is high, but owing to cleaning efficiency low quality is poor, seriously reduces the serviceability of turbocharger after assembling.Further, traditional supercharger parts washer general work volume is comparatively huge, occupies the more area of plant area of enterprise, is unfavorable for effective utilization of resource, develops the efficient cleaning machine of a compact conformation imperative.On the other hand, supercharger part is in cleaning process, and owing to matting is more, manual cleaning is relatively complicated, often causes the gouge of workpiece, collides with, and causes the accidental damage of part.Therefore, in cleaning process, not only to improve cleaning quality, there is a need to consider the protective measure in part course of conveying.
In sum, according to turbocharger surfaces feature and processing technique particularity, design and a set of can meet Cleaning of Parts requirement, energy-conserving and environment-protective, compact conformation and fully automatic integral cleaning machine safely and efficiently, be the important exploration problem that promotes of supercharger part quality.
Utility model content
In order to avoid the deficiency that above-mentioned prior art exists, the purpose of this utility model is to provide a kind of two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, this cleaning machine not only functionally meets requirement, the part of all kinds supercharger can be cleaned, and frame for movement is simple to operation, the less saving of horizontal spreading area takes up an area resource, work efficiency height reduces scavenger working strength, safety and environmental protection.
This utility model solves technical problem and adopts the following technical scheme that
A kind of two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, cleaning machine is the double-deck circulation reciprocating type structure of lower floor's purging system, the formation of upper strata purging system, setting gradually feeding device, high-pressure spraying room, ultrasonic waves for cleaning room, Low-pressure spray room, rinsing room in lower floor's purging system, feeding device, high-pressure spraying room, ultrasonic waves for cleaning room, Low-pressure spray room, rinsing are connected by lower floor's transmission line between room；Set gradually hot air chamber in the purging system of upper strata, workpiece immersion oil room, blower fan blow grease chamber, blanking device, hot air chamber, workpiece immersion oil room, blower fan are blown and are connected by upper layer transport line between grease chamber, blanking device, and the outfan of lower floor's transmission line is connected with the input of upper layer transport line.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, lower floor's transmission line outfan is connected with track, the input of upper layer transport line is connected with track, and lower floor's transmission line and upper layer transport line join end to end and inlay in orbit, forms the circulation of closed type chain.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, ultrasonic waves for cleaning room is two, arranges continuously.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, supercharger part is installed in fixture stand, the height adjustable of fixture stand, fixture stand drives part to be entered lower floor's purging system of cleaning machine by the feeding import of feeding device, entered the upper strata purging system of cleaning machine by guide rail, the blanking of blanking device export output element.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, the feeding import of feeding device and the blanking outlet of blanking device are general.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, cleaning machine arranges control system, control system includes travel control system, cleaning control system, drying control system and monitoring system, lower floor's purging system, upper strata purging system each device in be respectively mounted sensor, the input of Programmable Logic Controller is connected with sensor, and the outfan of Programmable Logic Controller is connected with travel control system, cleaning control system, drying control system and monitoring system respectively.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, the outfan of travel control system connects synchronous motor and decelerator, and is connected with the fixture stand on chain with decelerator by synchronous motor.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, the outfan of cleaning control system connects ultrasonic waves for cleaning room, high-pressure spraying room, Low-pressure spray room and rinsing room.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, the outfan of drying control system connects hot air chamber and blower fan blows grease chamber.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, the outfan of monitoring system is connected with the control panel of touch screen operation end.
Of the present utility model it is characterized in that:
1, cleaning machine of the present utility model is divided into upper and lower two-layer, and part is transported to upper strata by guide rail after lower floor's cleaning and is carried out.Thus, reduce cleaning machine horizontal spreading area, plant area area utilization ratio is greatly improved.
2, the fixture stand of cleaning machine of the present utility model can raising and lowering, it is possible to reasonably selects height according to various sizes of part, meets the cleaning of all kinds of supercharger part.
3, cleaning machine of the present utility model has travel control system, can adjust scavenging period at any time according to different types of supercharger part, meet the different cleaning requirements of dissimilar part.
Compared with the prior art, the beneficial effects of the utility model are embodied in:
1, this utility model makes supercharger part change into cleaning process automatization from current manual cleaning, improve the working environment being engaged in the workman cleaning supercharger part simultaneously, and human-computer interaction function can be realized, improve Cleaning of Parts quality and cleaning efficiency, reduce cleaning cost.And make operating process safer.
2, cleaning machine of the present utility model is double-deck reciprocation cycle formula structural design, takes full advantage of plant area's height space, compact conformation, improves the area utilization ratio of plant area, and improve Cleaning of Parts efficiency.
3, cleaning machine of the present utility model can realize carrying out different cleaning program for the part of different product model, and controlling system is that intelligence is adjustable, it is ensured that the cleaning quality of different parts and the persistence work of cleaning machine.Meanwhile, control system can also varying in size according to part, adjust the height and position of fixture, make part fully be cleaned, and effectively prevent part in the local grazing of course of conveying and cleaning machine, cause part to collide with, gouge.
4, adopting high-pressure spraying, Low-pressure spray coordinates ultrasonic waves for cleaning, and cleaning performance is good, and cleannes are high.
Accompanying drawing explanation
Fig. 1 is two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine process chart.
Fig. 2 (a)-Fig. 2 (c) is two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning-machine structure schematic diagram.Wherein, Fig. 2 (a) is front view；Fig. 2 (b) is top view；Fig. 2 (c) is side view.
Fig. 3 is the primary structure block diagram of this utility model electric control system.
In figure, 1 high-pressure spraying room；2 ultrasonic waves for cleaning rooms I；3 ultrasonic waves for cleaning rooms II；4 Low-pressure spray rooms；5 rinsing rooms；6 hot air chambers；7 workpiece immersion oil rooms；8 blower fans blow grease chamber；9 blanking devices；10 feeding devices；11 upper strata purging systems；12 lower floor's purging systems；13 fixture stand；14 decelerators；15 synchronous motors.
Detailed description of the invention
As it is shown in figure 1, this utility model two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine technological process is as follows:
Cleaning machine is double-deck circulation reciprocating type structural design, lower floor carries out operation: feeding → high-pressure spraying (pressure is 0.4MPa) → ultrasonic waves for cleaning I → ultrasonic waves for cleaning, II → Low-pressure spray (pressure is 0.1MPa) → rinsing, upper strata carries out operation: it is same import and export that hot air drying → workpiece immersion oil → blower fan blows oil → blanking, blanking outlet and feeding import.Part passes through transmission system, cleaning machine is entered by the feeding import of lower floor, after lower floor's operation, carried the fixture stand equipped with part to cleaning machine upper strata by guide rail, proceed by hot air drying operation, all process steps all after, blanking exit take out part, circulate one week back and forth after after blanking, complete cleaning.The design of this cleaning-machine structure can make full use of plant area's height, reduces cleaning machine horizontal spreading area, plant area area utilization ratio is greatly improved, and required horizontal spreading area is only the half of original area, and also can improve the cleaning efficiency of part.
This utility model adopts ultrasonic cleaning technology, and hyperacoustic effect occurs at whole liquid internal, as long as the surface that can contact with liquid in cleaned material, is all thoroughly cleaned up.Cleaning machine according to the part of different size size, can adjust the height of fixture stand in time, then makes part acquisition fully clean, and also according to the cleannes requirement of part, can use the scavenging period controlling the module each operation of adjustment and adjust vibration frequency.
As shown in Fig. 2 (a)-Fig. 2 (c), this utility model two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, specifically including that lower floor's purging system 12 (feeding device 10, high-pressure spraying room 1, ultrasonic waves for cleaning room I 2, ultrasonic waves for cleaning room II 3, Low-pressure spray room 4, rinsing room 5) and upper strata purging system 11 (hot air chamber 6, workpiece immersion oil room 7, blower fan blow grease chamber 8, blanking device 9) etc., concrete structure is as follows:
Cleaning machine is lower floor's purging system 12 and the double-deck circulation reciprocating type structure of upper strata purging system 11 formation, lower floor's purging system 12 sets gradually feeding device 10, high-pressure spraying room 1, ultrasonic waves for cleaning room I 2, ultrasonic waves for cleaning room II 3, Low-pressure spray room 4, rinsing room 5, feeding device 10, high-pressure spraying room 1, ultrasonic waves for cleaning room I 2, ultrasonic waves for cleaning room II 3, Low-pressure spray room 4, rinsing are connected by lower floor's transmission line between room 5, and lower floor's transmission line outfan is connected with upper layer transport line input；Set gradually hot air chamber 6 in upper strata purging system 11, workpiece immersion oil room 7, blower fan blow grease chamber 8, blanking device 9, hot air chamber 6, workpiece immersion oil room 7, blower fan are blown and are connected by upper layer transport line between grease chamber 8, blanking device 9, and the outfan of lower floor's transmission line is connected with the input of upper layer transport line.
Wherein, the feeding import of feeding device 10 and the blanking outlet of blanking device 9 are general.Lower floor's transmission line outfan is connected with track, and the input of upper layer transport line is connected with track, and lower floor's transmission line and upper layer transport line join end to end and inlay in orbit, forms the circulation of closed type chain.
As it is shown on figure 3, this utility model electric control theory is as follows:
This utility model adopts three-phase five-wire mode power supply: three-phase power line L1, L2, L3, zero-power line N, ground wire PE.Voltmeter is installed between zero-power line N and power line L1, this loop is installed circuit breaker Q F1；Export temp controlled meter power supply as PLC between zero-power line N and power line L1, this loop is installed circuit breaker Q F2；Panel power lights is installed between zero-power line N and power line L1, this loop is installed circuit breaker Q F3, as touch screen power supply and PLC input power between the power source zero line N and power line L1 of this loop；Tower lamp, main power source lamp are installed between zero-power line N and power line L1, this loop is installed circuit breaker Q F5；Electricity cabinet fan, electric light are installed between zero-power line N and power line L1, this loop is installed circuit breaker Q F6.
Cleaning machine Technology design route of the present utility model can be divided into three parts, mechanical system design and Design of Electrical Controling System.Technological requirement according to actual supercharger part designs complete equipment system for it, its concrete production technology of electric control system quasi-step matrix, appropriate design controls system schema, makes supercharger cleaning equipment be capable of cleaning process automatization and reach to clean the requirement of supercharger part.The Control System Design of whole cleaning equipment is it is crucial that to carry out PLC technology and sensor technology human machine interface technologies etc. to research and develop and combine, design complete supercharger Parts Washing Equipment and control system, this system can improve production efficiency, and there is the advantage that reliability is high, simple to operate, it is capable of automation for production management and the monitor in real time of produced on-site process simultaneously, improves production efficiency.So, this utility model has very high practical value.Requirement according to supercharger part and industrial analysis, this utility model adopts modular control method, utilizes Programmable Logic Controller for control core, and touch screen is monitored as host computer.Whole cleaning equipment controls system and is made up of four parts: travel control system, cleaning control system, drying control system and monitoring system.Wherein, monitoring system realizes mainly through touch screen.Supercharger part is installed in fixture stand 13, the outfan of travel control system connects synchronous motor 15 and decelerator 14, and be connected with the fixture stand 13 on chain with decelerator 14 by synchronous motor 15, the motion of travel control system major control supercharger part clamp frame 13.
Part before cleaning by complete ground clamping in fixture stand, then pass through fixture stand and be transferred to purge chamber and hothouse.The motion of fixture stand is completed by one group of synchronous motor and decelerator, and synchronous motor drive chain completes the action of the rise and fall of fixture stand and the forward-reverse action of fixture stand.Cleaning performance is produced material impact by the control of stroke, and Stroke Control requires it is that motor control is steady, and motor in synchrony is high, and completes technological requirement by step, improves corresponding control efficiency.The control system body of cleaning machine is purge chamber, can adjust scavenging period at any time according to different types of supercharger part, to reach the cleaning requirement of dissimilar part.Secondly, control system can control the precision of time so that it is according to the technological process cleaned, can complete cleaning process.Except cleaning control system, also has drying control system.Drying control system can also dry up the time according to different types of part adjustment, to reach the dry requirement of different part, and ensure the precision of control time to enable the aerator in equipment fully to discharge the kerosene gas of hothouse, it is ensured that before cleaning machine, can not have gas leakage.In addition, control system can also according to the different structure size of part, and the height and position of Reasonable adjustment part clamp frame not only makes the part of different size structure all fully be cleaned, but also it is possible to prevent part that grazing locally occurs with cleaning machine in course of conveying, cause part to collide with, gouge.
It is shown that this utility model not only functionally meets enterprise requirements, compared with conventional clean machine, this cleaning machine can reduce plant area's usable floor area, improves the utilization rate of cleanout fluid, effectively save resource, and not only environmental protection but also safety.
Claims (10)
1. a two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, it is characterized in that: cleaning machine is the double-deck circulation reciprocating type structure of lower floor's purging system, the formation of upper strata purging system, setting gradually feeding device, high-pressure spraying room, ultrasonic waves for cleaning room, Low-pressure spray room, rinsing room in lower floor's purging system, feeding device, high-pressure spraying room, ultrasonic waves for cleaning room, Low-pressure spray room, rinsing are connected by lower floor's transmission line between room；Set gradually hot air chamber in the purging system of upper strata, workpiece immersion oil room, blower fan blow grease chamber, blanking device, hot air chamber, workpiece immersion oil room, blower fan are blown and are connected by upper layer transport line between grease chamber, blanking device, and the outfan of lower floor's transmission line is connected with the input of upper layer transport line.
2. the two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine described in claim 1, it is characterized in that: lower floor's transmission line outfan is connected with track, the input of upper layer transport line is connected with track, lower floor's transmission line and upper layer transport line join end to end and inlay in orbit, form the circulation of closed type chain.
3. the two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine described in claim 1, it is characterised in that: ultrasonic waves for cleaning room is two, arranges continuously.
4. the two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine described in claim 1, it is characterized in that, supercharger part is installed in fixture stand, the height adjustable of fixture stand, fixture stand drives part to be entered lower floor's purging system of cleaning machine by the feeding import of feeding device, entered the upper strata purging system of cleaning machine by guide rail, the blanking of blanking device export output element.
5. the two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine described in claim 1 or 4, it is characterised in that the feeding import of feeding device and the blanking outlet of blanking device are general.
6. the two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine described in claim 1, it is characterized in that, cleaning machine arranges control system, control system includes travel control system, cleaning control system, drying control system and monitoring system, lower floor's purging system, upper strata purging system each device in be respectively mounted sensor, the input of Programmable Logic Controller is connected with sensor, and the outfan of Programmable Logic Controller is connected with travel control system, cleaning control system, drying control system and monitoring system respectively.
7. the two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine described in claim 6, it is characterized in that, the outfan of travel control system connects synchronous motor and decelerator, and is connected with the fixture stand on chain with decelerator by synchronous motor.
8. the two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine described in claim 6, it is characterised in that the outfan of cleaning control system connects ultrasonic waves for cleaning room, high-pressure spraying room, Low-pressure spray room and rinsing room.
9. the two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine described in claim 6, it is characterised in that the outfan of drying control system connects hot air chamber and blower fan blows grease chamber.
10. the two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine described in claim 6, it is characterised in that the outfan of monitoring system is connected with the control panel of touch screen operation end.
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| CN201620009315.7U CN205341372U (en) | 2016-01-06 | 2016-01-06 | Full -automatic ultrasonic wave of two -layer equation turbo charger housing part integration cleaning machine |
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| CN201620009315.7U CN205341372U (en) | 2016-01-06 | 2016-01-06 | Full -automatic ultrasonic wave of two -layer equation turbo charger housing part integration cleaning machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499188A (en) * | 2016-01-06 | 2016-04-20 | 凤城市时代龙增压器制造有限公司 | Full-automatic ultrasonic integrated washing machine of shell part of double-layered type turbocharger |
| CN106824887A (en) * | 2017-02-22 | 2017-06-13 | 李金平 | A kind of circulating cleaning device of ceramic tile |
| CN108816818A (en) * | 2018-04-10 | 2018-11-16 | 湖北威风汽车配件股份有限公司 | A kind of Full automatic convex wheel shaft surface cleaning machine |
| CN109692847A (en) * | 2019-01-19 | 2019-04-30 | 常德市佳鸿机械有限责任公司 | A kind of digging machine original fitting purged and packed processing method |
-
2016
- 2016-01-06 CN CN201620009315.7U patent/CN205341372U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499188A (en) * | 2016-01-06 | 2016-04-20 | 凤城市时代龙增压器制造有限公司 | Full-automatic ultrasonic integrated washing machine of shell part of double-layered type turbocharger |
| CN105499188B (en) * | 2016-01-06 | 2018-01-09 | 凤城市时代龙增压器制造有限公司 | Two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine |
| CN106824887A (en) * | 2017-02-22 | 2017-06-13 | 李金平 | A kind of circulating cleaning device of ceramic tile |
| CN108816818A (en) * | 2018-04-10 | 2018-11-16 | 湖北威风汽车配件股份有限公司 | A kind of Full automatic convex wheel shaft surface cleaning machine |
| CN109692847A (en) * | 2019-01-19 | 2019-04-30 | 常德市佳鸿机械有限责任公司 | A kind of digging machine original fitting purged and packed processing method |
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