CN203664257U - PLC automatic control agricultural machine chain hanging oil applying line - Google Patents
PLC automatic control agricultural machine chain hanging oil applying line Download PDFInfo
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- CN203664257U CN203664257U CN201320567826.7U CN201320567826U CN203664257U CN 203664257 U CN203664257 U CN 203664257U CN 201320567826 U CN201320567826 U CN 201320567826U CN 203664257 U CN203664257 U CN 203664257U
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- agricultural machinery
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- machinery chain
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Abstract
The utility model discloses a PLC automatic control agricultural machine chain hanging oil applying line. The PLC automatic control agricultural machine chain hanging oil applying line comprises an operation room, a PLC control system, a conveying system, a feed station, an ultrasonic washing system, a drying and preheating system, an oil applying system and a turning system, wherein the feed station, the ultrasonic washing system, the drying and preheating system, the oil applying system and the turning system are sequentially arranged on the lower portion inside the operation room. The PLC control system comprises a gantry mechanical arm and a control cabinet, wherein the gantry mechanical arm is arranged on the upper portion inside the operation room, and the control cabinet is arranged outside the operation room. The conveying system is arranged on one side of the turning mechanism. The fully-closed hanging oil applying method is adopted, PLC automatic control is achieved, and therefore the oil applying efficiency is high, oil applying quality is stable, the manual work environment is improved, and the labor intensity of workers is lowered.
Description
Technical field
The utility model belongs to chain and cleans the technical field that oils, and is specifically related to PLC and automatically controls agricultural machinery chain suspension upper wick.
Background technology
At present, the production status of agricultural machinery chain is that specification is how few in batches, cannot set up separately cleaning upper wick for a certain specification chain.The method of oiling of most of manufacturers is that elder generation is placed on chain in cage, then cage is hung in the oil oven heating and soaks and oil.There is the defects such as efficiency is low, quality is unstable, and worker laboring environment is severe, labour intensity is large that oil in this traditional method that oils.And do not clean before chain oiling, in production process, the dust of chain piece surface, impurity can affect oil quality, finally affect the abrasion-resistant qualities of agricultural machinery chain, damage corporate reputation, make troubles to user.
Summary of the invention
The above-mentioned defect existing in order to overcome prior art field, the purpose of this utility model is, provide a kind of PLC automatically to control agricultural machinery chain and hang upper wick, adopting totally enclosed type to hang oils, automatically control by PLC, the efficiency that oils is high, and oil quality is stable, improve the working environment of workers, alleviated workman's labour intensity.
The PLC that the utility model provides automatically controls agricultural machinery chain and hangs upper wick, it comprises operating room, ultrasonic cleaning system and oil feeding system, it also comprises PLC control system, feeding station, drying and forewarm system, overturn system, and described feeding station, ultrasonic cleaning system, drying and forewarm system, oil feeding system, overturn system are set in turn in bottom in operating room; Described PLC control system comprises switch board and gantry manipulator, and described switch board is arranged at operating room outside, and described gantry manipulator is arranged at operating room internal upper part; Described drying and forewarm system comprises air pump, heater and hot air duct, and described air pump is communicated with heater by airduct, and described hot air duct one end is communicated with heater, and the other end is provided with air outlet; Described overturn system comprises bracing frame, rollover stand, vibration discharge pedestal, vibrating motor, upset cylinder, high pressure air blowing device, described rollover stand is fixed on bracing frame, described vibration discharge pedestal is arranged on below rollover stand, described vibrating motor is fixed on vibration discharge pedestal one side, described upset cylinder is arranged on below vibration discharge pedestal, described high pressure air blowing device is fixed on bracing frame, and its air outlet is relative with vibration discharge pedestal; It also comprises induction system, and described induction system comprises conveyer belt, drive sprocket, driven sprocket and motor, and described conveyer belt is surrounded on drive sprocket and driven sprocket, and described motor is connected with drive sprocket by chain; Described induction system driven sprocket end is arranged on below described vibration discharge pedestal; Described ultrasonic cleaning system comprises supersonic generator and rinse bath, and described supersonic generator is fixed on the cell wall of rinse bath inner bottom surface and side; Described oil feeding system comprises reducing motor, eccentric swing mechanism and casing, and described reducing motor is fixed in casing exterior side wall, and described eccentric swing mechanism is fixed on casing top, and described reducing motor is connected with eccentric swing mechanism by belt; Described operating room one side is provided with observes access panel and a smoke discharging pipe of top connection.
The PLC that the utility model provides automatically controls agricultural machinery chain and hangs upper wick, its beneficial effect is: PLC automatically controls agricultural machinery chain suspension upper wick and moves with 8-10min beat, respond well, the cleaning that is applicable to the plurality of specifications agricultural machinery chain such as CA550, CA555, CA557, CA620, CA627, C2060H, GS38C6E oils, design science, practical; Utilize the mechanical oscillation that ultrasonic permeability power is strong to impact the each piece surface of agricultural machinery chain, and wash away in conjunction with the mobile of cleaning fluid, dust, impurity generation cavitation on chain are peeled off, reach cleaning object; Eccentric swing mechanism, under the effect of reducing motor, does relative motion agricultural machinery chain in wear-resisting oil, and the gap of the each part of agricultural machinery chain is full of wear-resisting oil, has greatly improved oil quality; Overturn system is provided with vibration discharge pedestal and high pressure air blowing device, makes agricultural machinery chain remove unnecessary wear-resisting oil in shake and blowing process, and can lower the temperature as early as possible; Induction system outputs to the agricultural machinery chain of first-class oil on packing work platform, conveniently enters follow-up packaging process; Gantry manipulator is the executing agency of whole service process, automatically controlled by switch board, whole piece upper wick completes in totally enclosed space, alleviate workman's labour intensity, more improve working environment, and operating room is provided with observation access panel, facilitate workman to see upper wick ruuning situation.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present utility model;
Fig. 2 is the overall structure schematic diagram of the utility model drying and forewarm system;
Fig. 3 is the overall structure schematic diagram of the utility model overturn system;
Fig. 4 is the overall structure schematic diagram of the utility model ultrasonic cleaning system;
Fig. 5 is the overall structure schematic diagram of the utility model oil feeding system.
In figure, mark:
1. operating room; 2.PLC control system; 3. induction system; 4. feeding station; 5. ultrasonic cleaning system; 6. drying and forewarm system; 7. oil feeding system; 8. overturn system; 9. switch board; 10. gantry manipulator; 11. air pumps; 12. heaters; 13. hot air ducts; 14. airducts; 15. air outlets; 16. bracing frames; 17. rollover stands; 18. vibration discharge pedestals; 19. vibrating motors; 20. upset cylinders; 21. high pressure air blowing devices; 22. air outlets; 23. conveyer belts; 24. drive sprockets; 25. driven sprockets; 26. motors; 27. chains; 28. supersonic generators; 29. rinse baths; 30. reducing motors; 31. eccentric swing mechanisms; 32. casings; 33. observe access panel; 34. smoke discharging pipes; 35. fuel tanks; 36. filter vats; 37. oil pumps; 38. cleaning fluids; 39. petroleum pipelines; 40. oil return pipes; 41. thermal-insulating bodies; 42. heat conduction casings; 43. wear-resisting oil box; 44. wear-resisting oil; 45. conduction oils; 46. heating tubes; 47. agricultural machinery chain; 48. cages.
The specific embodiment
With reference to the accompanying drawings, in conjunction with an embodiment, the PLC that the utility model is provided automatically controls agricultural machinery chain suspension upper wick and is described in detail.
Embodiment
With reference to Fig. 1-Fig. 5, the PLC of the present embodiment automatically controls agricultural machinery chain and hangs upper wick, it comprises operating room 1, PLC control system 2, induction system 3, feeding station 4, ultrasonic cleaning system 5, drying and forewarm system 6, oil feeding system 7, overturn system 8, and described feeding station 4, ultrasonic cleaning system 5, drying and forewarm system 6, oil feeding system 7, overturn system 8 are set in turn in the interior bottom of operating room 1; Described PLC control system 2 comprises switch board 9 and gantry manipulator 10, and described switch board 9 is arranged at operating room 1 outside, and described gantry manipulator 10 is arranged at operating room 1 internal upper part; Described drying and forewarm system 6 comprises air pump 11, heater 12 and hot air duct 13, and described air pump 11 is communicated with heater 12 by airduct 14, and described hot air duct 13 one end are communicated with heater 12, and the other end is provided with air outlet 15; Described overturn system 8 comprises bracing frame 16, rollover stand 17, vibration discharge pedestal 18, vibrating motor 19, upset cylinder 20, high pressure air blowing device 21, described rollover stand 17 is fixed on bracing frame 16, described vibration discharge pedestal 18 is arranged on below rollover stand 17, described vibrating motor 19 is fixed on vibration discharge pedestal 18 1 sides, described upset cylinder 20 is arranged on below vibration discharge pedestal 18, described high pressure air blowing device 21 is fixed on bracing frame 16, and its air outlet 22 is relative with vibration discharge pedestal 18; Described induction system 3 comprises conveyer belt 23, drive sprocket 24, driven sprocket 25 and motor 26, and described conveyer belt 23 is surrounded on drive sprocket 24 and driven sprocket 25, and described motor 26 is connected with drive sprocket 24 by chain 27; Described induction system 3 driven sprocket 25 ends are arranged on below described vibration discharge pedestal 18; Described ultrasonic cleaning system 5 comprises supersonic generator 28 and rinse bath 29, and described supersonic generator 28 is fixed on the cell wall of rinse bath 29 inner bottom surfaces and side; Described oil feeding system 7 comprises reducing motor 30, eccentric swing mechanism 31 and casing 32, described reducing motor 30 is fixed in casing 32 exterior side wall, described eccentric swing mechanism 31 is fixed on casing 32 tops, and described reducing motor 30 is connected with eccentric swing mechanism 31 by belt; Described operating room 1 one sides are provided with observes access panel 33 and a smoke discharging pipe 34 of top connection.
Ultrasonic cleaning system 5 also comprises fuel tank 35, filter vat 36, oil pump 37, cleaning fluid 38, filter vat 36 and oil pump 37 are separately fixed at above fuel tank 35, oil pump 37 comprises petroleum pipeline 39, oil return pipe 40, petroleum pipeline 39 one end connect oil pump 37, one end is communicated with rinse bath 29 upper ends, oil return pipe 40 one end are communicated with rinse bath 29 lower ends, and one end is communicated with fuel tank 35.
The casing of oil feeding system 7 is divided into thermal-insulating body 41, heat conduction casing 42, wear-resisting oil box 43, and wear-resisting oil box 43 is sleeved in heat conduction casing 42, and is equipped with wear-resisting oily 44; Heat conduction casing 42 is sleeved in thermal-insulating body 41, and conduction oil 45 is housed, and the bottom of heat conduction casing 42 is also provided with heating tube 46.
PLC controls the method that oils of agricultural machinery chain suspension upper wick automatically, specifically comprises the following steps:
One, manually agricultural machinery chain 47 to be oiled is put into 48 li of cages, cage 48 is placed in to feeding station 4;
Two, drive gantry manipulator 10 cage 48 of slinging by switch board 9, agricultural machinery chain 47 is sent into ultrasonic cleaning system 5, under the effect of supersonic generator 28, the dust on agricultural machinery chain 47 surfaces, impurity generation cavitation are peeled off;
Three, driving gantry manipulator 10 that the agricultural machinery chain cleaning up 47 is sent into drying and forewarm system 6 by switch board 9 dries and preheating;
Four, drive gantry manipulator 10 that agricultural machinery chain 47 good drying and forewarm is sent into oil feeding system 7 by switch board 9, eccentric swing mechanism 31 moves under the effect of reducing motor 30, cage 48 is swung up and down in casing 32, thereby agricultural machinery chain 47 in casing 32 wear-resisting oily 44 in do relative motion, wear-resisting oily 44 fully enter the each part of agricultural machinery chain 47 gap;
Five, drive gantry manipulator 10 that the agricultural machinery chain of first-class oil 47 is sent into overturn system 8 by switch board 9, cage 48 is articulated on rollover stand 17, its bottom contacts with vibration discharge pedestal 18,20 actions of upset cylinder will be vibrated discharge pedestal 18 one end jack-up, cage 48 overturns, and agricultural machinery chain 47 is scattered on vibration discharge pedestal 18, now, open high pressure air blowing device 21 and dry to agricultural machinery chain 47, remove unnecessary wear-resisting oily 44 and cooling;
Six, under the effect of vibrating motor 19, agricultural machinery chain 47 moves to induction system 3 from vibration discharge pedestal 18, and output agricultural machinery chain 47, then enters subsequent packages operation.
Claims (9)
1. a PLC automatically controls agricultural machinery chain and hangs upper wick, it comprises operating room, ultrasonic cleaning system and oil feeding system, it is characterized in that: it also comprises PLC control system, feeding station, drying and forewarm system, overturn system, described feeding station, ultrasonic cleaning system, drying and forewarm system, oil feeding system, overturn system are set in turn in bottom in operating room.
2. PLC according to claim 1 automatically controls agricultural machinery chain and hangs upper wick, it is characterized in that: described PLC control system comprises switch board and gantry manipulator, described switch board is arranged at operating room outside, and described gantry manipulator is arranged at operating room internal upper part.
3. PLC according to claim 1 automatically controls agricultural machinery chain and hangs upper wick, it is characterized in that: described drying and forewarm system comprises air pump, heater and hot air duct, described air pump is communicated with heater by airduct, described hot air duct one end is communicated with heater, and the other end is provided with air outlet.
4. PLC according to claim 1 automatically controls agricultural machinery chain and hangs upper wick, it is characterized in that: described overturn system comprises bracing frame, rollover stand, vibration discharge pedestal, vibrating motor, upset cylinder, high pressure air blowing device, described rollover stand is fixed on bracing frame, described vibration discharge pedestal is arranged on below rollover stand, described vibrating motor is fixed on vibration discharge pedestal one side, described upset cylinder is arranged on below vibration discharge pedestal, described high pressure air blowing device is fixed on bracing frame, and its air outlet is relative with vibration discharge pedestal.
5. PLC according to claim 4 automatically controls agricultural machinery chain and hangs upper wick, it is characterized in that: it also comprises induction system, described induction system comprises conveyer belt, drive sprocket, driven sprocket and motor, described conveyer belt is surrounded on drive sprocket and driven sprocket, and described motor is connected with drive sprocket by chain.
6. PLC according to claim 5 automatically controls agricultural machinery chain and hangs upper wick, it is characterized in that: described induction system driven sprocket end is arranged on below described vibration discharge pedestal.
7. PLC according to claim 1 automatically controls agricultural machinery chain and hangs upper wick, it is characterized in that: described ultrasonic cleaning system comprises supersonic generator and rinse bath, and described supersonic generator is fixed on the cell wall of rinse bath inner bottom surface and side.
8. PLC according to claim 1 automatically controls agricultural machinery chain and hangs upper wick, it is characterized in that: described oil feeding system comprises reducing motor, eccentric swing mechanism and casing, described reducing motor is fixed in casing exterior side wall, described eccentric swing mechanism is fixed on casing top, and described reducing motor is connected with eccentric swing mechanism by belt.
9. PLC according to claim 1 automatically controls agricultural machinery chain and hangs upper wick, it is characterized in that: described operating room one side is provided with observes access panel and a smoke discharging pipe of top connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320567826.7U CN203664257U (en) | 2013-09-08 | 2013-09-08 | PLC automatic control agricultural machine chain hanging oil applying line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320567826.7U CN203664257U (en) | 2013-09-08 | 2013-09-08 | PLC automatic control agricultural machine chain hanging oil applying line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203664257U true CN203664257U (en) | 2014-06-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320567826.7U Expired - Lifetime CN203664257U (en) | 2013-09-08 | 2013-09-08 | PLC automatic control agricultural machine chain hanging oil applying line |
Country Status (1)
| Country | Link |
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| CN (1) | CN203664257U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104384435A (en) * | 2014-10-31 | 2015-03-04 | 湖州科尼物流设备有限公司 | Automatic oiling device of chain |
| CN108273796A (en) * | 2018-01-09 | 2018-07-13 | 湖州众诚链传动制造厂 | A kind of energy-efficient chain part cleaning oiling device |
| CN113351574A (en) * | 2021-06-24 | 2021-09-07 | 苏州健雄职业技术学院 | Automatic equipment for chain maintenance and maintenance method thereof |
| CN114352918A (en) * | 2022-01-24 | 2022-04-15 | 青岛九合机械科技有限公司 | Ladder arm steel cable surrounding type oiling maintenance equipment for aerial ladder vehicle |
-
2013
- 2013-09-08 CN CN201320567826.7U patent/CN203664257U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104384435A (en) * | 2014-10-31 | 2015-03-04 | 湖州科尼物流设备有限公司 | Automatic oiling device of chain |
| CN104384435B (en) * | 2014-10-31 | 2016-08-17 | 湖州科尼物流设备有限公司 | A kind of chain automatic oiling device |
| CN108273796A (en) * | 2018-01-09 | 2018-07-13 | 湖州众诚链传动制造厂 | A kind of energy-efficient chain part cleaning oiling device |
| CN113351574A (en) * | 2021-06-24 | 2021-09-07 | 苏州健雄职业技术学院 | Automatic equipment for chain maintenance and maintenance method thereof |
| CN114352918A (en) * | 2022-01-24 | 2022-04-15 | 青岛九合机械科技有限公司 | Ladder arm steel cable surrounding type oiling maintenance equipment for aerial ladder vehicle |
| CN114352918B (en) * | 2022-01-24 | 2023-03-10 | 青岛九合机械科技有限公司 | Ladder arm steel cable surrounding type oiling maintenance equipment for aerial ladder vehicle |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140625 |