CN109248884A - Pass through formula multistage industrial automation cleaning and antirust line - Google Patents
Pass through formula multistage industrial automation cleaning and antirust line Download PDFInfo
- Publication number
- CN109248884A CN109248884A CN201811304651.4A CN201811304651A CN109248884A CN 109248884 A CN109248884 A CN 109248884A CN 201811304651 A CN201811304651 A CN 201811304651A CN 109248884 A CN109248884 A CN 109248884A
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- Prior art keywords
- vacuum
- oil
- groove body
- spray
- mechanical arm
- Prior art date
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- 238000004140 cleaning Methods 0.000 title claims abstract description 46
- 230000007246 mechanism Effects 0.000 claims abstract description 83
- 238000005086 pumping Methods 0.000 claims abstract description 39
- 238000007654 immersion Methods 0.000 claims abstract description 36
- 229920006395 saturated elastomer Polymers 0.000 claims abstract description 28
- 238000001291 vacuum drying Methods 0.000 claims abstract description 22
- 238000005507 spraying Methods 0.000 claims abstract description 19
- 238000000746 purification Methods 0.000 claims abstract description 18
- 238000007602 hot air drying Methods 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 16
- 239000007921 spray Substances 0.000 claims description 109
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 47
- 238000010438 heat treatment Methods 0.000 claims description 11
- 238000009833 condensation Methods 0.000 claims description 10
- 230000005494 condensation Effects 0.000 claims description 10
- 239000012530 fluid Substances 0.000 claims description 9
- 239000000443 aerosol Substances 0.000 claims description 8
- 238000007605 air drying Methods 0.000 claims description 8
- 230000001887 anti-feedant effect Effects 0.000 claims description 8
- 239000003595 mist Substances 0.000 claims description 7
- 239000010453 quartz Substances 0.000 claims description 7
- 238000011084 recovery Methods 0.000 claims description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 7
- 238000011049 filling Methods 0.000 claims description 2
- 230000003749 cleanliness Effects 0.000 abstract description 2
- 210000000582 semen Anatomy 0.000 abstract description 2
- 239000012535 impurity Substances 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 238000001035 drying Methods 0.000 description 4
- 238000011010 flushing procedure Methods 0.000 description 4
- 238000004064 recycling Methods 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 239000011229 interlayer Substances 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 210000004027 cell Anatomy 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000004506 ultrasonic cleaning Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 241000220317 Rosa Species 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 210000005056 cell body Anatomy 0.000 description 1
- 238000012864 cross contamination Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000006298 dechlorination reaction Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/09—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/04—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The present invention provides a kind of by formula multistage industrial automation cleaning and antirust line, including ultrasonic wave prerinse mechanism, mobile spraying mechanism, saturated vapor fine purification machine structure, vacuum drying system, immersion oil system, vacuum oil-pumping system, hot air drying system, mechanical arm replanting system, with PLC control cabinet, in ultrasonic wave prerinse mechanism, mobile spraying mechanism, saturated vapor fine purification machine structure, vacuum drying system, vacuum oil-pumping system, more set mechanical arm replanting systems are provided with above immersion oil system and hot air drying system, the material frame of dress workpiece is successively moved in aforementioned each mechanism and system by mechanical arm replanting system.The present invention uses saturated vapor to carry out seminal plasma to workpiece for cleansing medium and washes, and multistage clear mode is selected to combine, and cleanliness is high after cleaning, is able to satisfy the superelevation cleannes requirement of workpiece.
Description
Technical field
The present invention relates to auto parts to clean field, and in particular to a kind of pair of differential casing is cleaned more by formula
Grade industrial automation cleaning and antirust line.
Background technique
The precision that the differential casing of automobile needs is relatively high, when cleaning to differential casing, to cleaning
Requirement it is relatively high, need to carry out the surface of workpiece comprehensive cleaning when cleaning and remove remaining cuttings liquid, gold
Belong to liquid, cooling oil and other pollutants, after cleaning, workpiece surface contamination-free remains while reaching (granular size；Gold
Belong to impurity≤0.6mm, nonmetallic≤1mm, filamental object≤2mm) meet storage, component assembling, the cleannes of machine assembly
It is required that but multistage cleaning is not configured to the cleaning device of differential mechanism on the market now, in this way cleaning when, cleaning
Liquid, which can still be formed workpiece, to be polluted, while if being cleaned by cleaning solution, impurity is still remained in cleaning solution, in this way
When workpiece puts forward out of cleaning solution, workpiece can still carry the dregs of a part of cleaning solution, it is now desired to set in one
It is standby that multistage cleaning may be implemented, while also the impurity of workpiece surface can be taken away, the dirt of intersection will not be generated when cleaning
Dye.
Summary of the invention
In view of the above shortcomings of the prior art, the invention proposes one kind to pass through formula multistage industrial automation cleaning and antirust
Line carries out multiple tracks cleaning convenient for differential casing, while workpiece is cleaning, and the impurity of workpiece surface leaves workpiece, in this way will not
Cross contamination is generated, while the antirust line being arranged can prevent workpiece from contacting and getting rusty with air.
In order to achieve the above object, the solution of the present invention；By formula multistage industrial automation cleaning and antirust line, including it is super
Sound wave prerinse mechanism, mobile spraying mechanism, saturated vapor fine purification machine structure, vacuum drying system, immersion oil system, vacuum oil-pumping
System, hot air drying system, mechanical arm replanting system, with PLC control cabinet and PLC control cabinet with ultrasonic wave prerinse mechanism,
Mobile spraying mechanism, saturated vapor fine purification machine structure, vacuum drying system, immersion oil system, vacuum oil-pumping system, heated-air drying system
System, the connection of mechanical arm replanting system, it is ultrasonic wave prerinse mechanism, mobile spraying mechanism, saturated vapor fine purification machine structure, true
Empty drying system, immersion oil system, vacuum oil-pumping system, hot air drying system are successively connected with each other, ultrasonic wave prerinse mechanism,
Mobile spraying mechanism, saturated vapor fine purification machine structure, vacuum drying system, vacuum oil-pumping system, immersion oil system and heated-air drying
Be provided with above system cover mechanical arm replanting systems, fill workpiece material frame be successively moved to by mechanical arm replanting system it is aforementioned
In each mechanism and system.
Further, mobile spraying mechanism includes spray groove body, spray head, spray head support member and spray tube；In spray groove
It is also equipped with pneumatic door at the top of body, spray head support member is provided in spray groove body, is fixed on spray head support member
Multiple spray tubes, are fixed with multiple cross one another spray heads on each spray tube, spray tube and are fixed on spray tube
Spray head is interconnected, and spray tube is connected with spray and filter mechanism by pipeline.
Further, spray and filter mechanism include spray water tank, water pump, filter, temperature sensor, electrically heated rod,
It is fixed with electrically heated rod in middle spray water tank, belt type oil removing machine is fixed in spray water tank；The top of spray water tank passes through one
Pipeline is connected with water pump, and the water outlet of water pump is connected with filter by pipeline.
Further, saturated vapor fine purification machine structure includes steam clean groove body, nozzle, nozzle supporting element and steam pipe；Its
It is provided with pneumatic door at the top of middle steam clean groove body, is arranged on nozzle supporting element and nozzle supporting element in steam clean groove body
It is fixed on multiple steam pipes and each steam pipe and is fixed with multiple cross one another nozzles, steam pipe and be fixed on steam pipe
Multiple nozzles be interconnected, each steam pipe is connected by pipeline with saturated vapor generating system.
Further, saturated vapor generating system be steam generator, steam generator include water supply tank, one or more electricity plus
Heat boiler, booster pump, safety valve, wherein water supply tank is connected by booster pump, pipeline with the water inlet of all electrically heated boilers,
Check valve is had on booster pump, is fixed with safety valve on each electrically heated boiler.
Further, nozzle supporting element is connected separately with different mobile mechanisms from spray head support member.
Further, each mobile mechanism includes motor, screw rod and movable stand, and motor and screw rod are connected with each other, and screw rod passes through
Movable stand and screw rod is threadedly engaged with movable stand, movable stand and the nozzle supporting element of one of mobile mechanism are fixed, and in addition one
The movable stand of a mobile mechanism is fixed with spray head support member.
Further, mechanical arm replanting system includes mechanical arm material folding component, mechanical arm transverse-moving mechanism, lifting component, machinery
The anti-feeding pressure mechanism of arm and traversing fixed frame, wherein traversing fixed frame is located above, mechanical arm transverse-moving mechanism and traversing fixed frame are sliding
Dynamic cooperation, is provided with lifting component below mechanical arm transverse-moving mechanism, mechanical arm material clamping part is provided with below lifting component
Part is provided with the anti-feeding pressure mechanism of mechanical arm in mechanical arm material folding component.
Further, immersion oil system includes immersion oil groove body and draining groove body, is provided in immersion oil groove body with draining in groove body
Workpiece rack, wherein in immersion cell body has been put into antirust oil and antirust oil did not had a workpiece, immersion oil groove body and drains groove body bottom
It is designed to cone cell oil discharge outlet, is fixedly arranged above removable filter net in oil discharge outlet；Drain the oil discharge outlet of groove body bottom with
The oil discharge outlet of immersion oil groove body is interconnected.
Further, vacuum drying system includes vacuum trough body, the first vacuum pump, vacuum solenoid and heating tube, in vacuum
Pneumatic door is provided at the top of groove body, the first vacuum pump is fixed on the outer wall of vacuum trough body and the first vacuum pump and vacuum trough body
Inside connection, is provided with vacuum solenoid between the first vacuum pump and vacuum trough body, heating tube is provided in vacuum trough body.
Further, vacuum oil-pumping system includes vacuum oil-pumping groove body, the second vacuum pump, quartz heating-pipe, oil mist separator,
Be provided with pneumatic door at the top of vacuum oil-pumping groove body, be again provided on the outer wall of vacuum oil-pumping groove body the second vacuum pump and
Second vacuum pump and vacuum oil-pumping groove body are interconnected, and are provided with mist of oil between the second vacuum pump and vacuum oil-pumping groove body and separate
Quartz heating-pipe is arranged in vacuum oil-pumping groove body in device.
Further, hot air drying system includes heated-air drying warehouse, blower, heater, air filter and wind scooper, heat
It air-dries and is provided with blower outside dry warehouse, blower and pipeline connects having heaters, is fixed with air filtration in the tail portion of heater
Device is fixed with wind scooper in the tail portion of air filter.
Further, aerosol recovery system is provided on the outside of steam clean groove body, aerosol recovery system includes steam condensation
Device, throttle valve and negative-pressure air fan, wherein negative-pressure air fan is arranged outside steam clean groove body and negative-pressure air fan and steam clean slot
Body connection, the other end of negative-pressure air fan are connected with vapour condensation device, are arranged between vapour condensation device and negative-pressure air fan
There is throttle valve.
Compared with the prior art, the advantages of the present invention are as follows；1, using novel saturated vapor is cleansing medium to workpiece
Seminal plasma is carried out to wash.2, multistage clear mode is selected to combine, cleanliness is high after cleaning, is able to satisfy the superelevation cleannes requirement of workpiece；3,
Using mechanical arm replanting system, the automatic washing and cleaning operation of workpiece is realized；4, it is controlled using PLC, realizes automation control；5, it uses
The double-deck secondary filter recycling, realizes recycling for waste liquid, energy conservation；6, cleaning is in conjunction with antirust, after the cleaning for avoiding part
It gets rusty, provides convenience for finished product assembly.
Detailed description of the invention
Fig. 1 is main view of the invention.
Fig. 2 is structure top view of the invention
Fig. 3 is partial front elevation view of the present invention.
Fig. 4 is partial front elevation view partial top view of the present invention.
Fig. 5 is the partial view of nozzle supporting element of the present invention.
Fig. 6 is the cooperation figure of nozzle supporting element of the present invention and mobile mechanism.
Fig. 7 is saturated vapor generating system main view of the present invention.
The cooperation figure of Fig. 8 present invention spray head support member and mobile mechanism.
Fig. 9 is present invention spray and filter mechanism main view.
Figure 10 is present invention spray and filter mechanism top view.
Figure 11 is the schematic diagram of immersion oil groove body of the present invention.
Figure 12 is the partial view of mechanical arm replanting system of the present invention.
Figure 13 is the schematic diagram of blower of the present invention and component.
Wherein, 1, ultrasonic wave prerinse mechanism, 1.1, ultrasonic cleaning groove body, 1.2, supersonic generator, 2, mobile spray
Drench mechanism, 2.1, spray groove body, 2.2, spray head, 2.3, spray head support member, 2.4, spray tube, 2.5, spray and filter
Structure, 2.51, spray water tank, 2.52, water pump, 2.53, filter, 2.54, temperature sensor, 2.55, electrically heated rod, 2.56, band
Formula oil removal machine, 3, saturated vapor fine purification machine structure, 3.1, steam clean groove body, 3.2, nozzle, 3.3, nozzle supporting element, 3.4, steaming
Steam pipe, 4, vacuum drying system, 4.1, vacuum trough body, the 4.2, first vacuum pump, 4.3, vacuum solenoid, 4.4, heating tube, 5,
Immersion oil system, 5.1, immersion oil groove body, 5.2, fluid level controller, 5.3, drain groove body, 5.4, oil inlet, 5.5, oil discharge outlet, 5.6,
Overflow port, 6, vacuum oil-pumping system, 6.1, vacuum oil-pumping groove body, the 6.2, second vacuum pump, 6.3, quartz heating-pipe, 6.4, mist of oil
Separator, 7, hot air drying system, 7.1, heated-air drying warehouse, 7.2, blower, 7.3, heater, 7.4, air filter,
7.5, wind scooper, 8, mechanical arm replanting system, 8.1, mechanical arm material folding component, 8.2, mechanical arm transverse-moving mechanism, 8.3, lifting parts
Part, 8.4, the anti-feeding pressure mechanism of mechanical arm, 8.5, traversing fixed frame, 9, auxiliary system, 9.1, saturated vapor generating system, 9.11,
Water supply tank, 9.12, electrically heated boiler, 9.13, booster pump, 9.14, safety valve, 9.15, pressure gauge, 9.16, pressure release shut-off valve,
9.2, aerosol recovery system, 9.21, vapour condensation device, 9.22, throttle valve, 9.23, negative-pressure air fan, 9.3, fuel tank, 9.31, filter
Net, 9.32, oil pump, 10, PLC control cabinet, 11, pneumatic door, 12, mobile mechanism, 12.1, motor, 12.2, screw rod, 12.3, movement
Frame, 12.4, interlocking bar.
Specific embodiment
It is further elucidated above to the present invention now in conjunction with attached drawing.
As shown in figures 1-13, by formula multistage industrial automation cleaning and antirust line, including ultrasonic wave prerinse mechanism 1,
Mobile spraying mechanism 2, saturated vapor fine purification machine structure 3, vacuum drying system 4, immersion oil system 5, vacuum oil-pumping system 6, hot wind
Drying system 7, mechanical arm replanting system 8, auxiliary system 9 and PLC control cabinet 10 and PLC control cabinet 10 with ultrasonic wave prerinse
Mechanism 1, mobile spraying mechanism 2, saturated vapor fine purification machine structure 3, vacuum drying system 4, immersion oil system 5, vacuum oil-pumping system
6, hot air drying system 7, mechanical arm replanting system 8, auxiliary system 9 connect, and control oneself of whole device by PLC control cabinet 10
Dynamic operation.
Wherein auxiliary system 9 includes that saturated vapor generating system 9.1, liquid circulation filtration system 9.2 and aerosol recycling are
System 9.3, wherein ultrasonic wave prerinse mechanism 1, mobile spraying mechanism 2, saturated vapor fine purification machine structure 3, vacuum drying system 4,
Immersion oil system 5, vacuum oil-pumping system 6, hot air drying system 7 are set gradually from discharging is fed to.In ultrasonic wave prerinse mechanism
1, mobile spraying mechanism 2, saturated vapor fine purification machine structure 3, vacuum drying system 4, vacuum oil-pumping system 6, immersion oil and hot air drying
More set mechanical arm replanting systems 8 are provided with above drying system 7, the material frame for filling workpiece passes through mechanical arm replanting system 8 according to process
Setting is successively moved in aforementioned each mechanism and system.
Mechanical arm replanting system 8 includes mechanical arm material folding component 8.1, mechanical arm transverse-moving mechanism 8.2, lifting component 8.3, machine
The anti-feeding pressure mechanism 8.4 of tool arm and traversing fixed frame 8.5, wherein traversing fixed frame 8.5 is located above, mechanical arm transverse-moving mechanism 8.2
It is slidably matched with traversing fixed frame 8.5, lifting component 8.3 is provided with below mechanical arm transverse-moving mechanism 8.2, in lifting component
8.3 lower section is provided with mechanical arm material folding component 8.1, and the anti-feeding pressure mechanism of mechanical arm is provided in mechanical arm material folding component 8.1
8.4；Workpiece is placed on feeding station, charging basket is processed by mechanical arm material folding component 8.1 by being manually packed into charging basket
(method of clamping is that cylinder drives two clamp arm, and flexible by cylinder clamps to control clamp arm to workpiece), through mechanical arm
Replanting system 8 is delivered to each washing station, and mechanical arm replanting system 8 includes mechanical arm material folding component 8.1, and mechanical arm is traversing, mentions
Ascending part part 8.3, the anti-feeding pressure mechanism 8.4 of mechanical arm, traversing fixed frame 8.5.Charging basket is conveyed using openside formula mechanical arm, it is mechanical
Arm is traversing, lifting component 8.3 uses decelerating motor 12.1 plus Frequency Converter Control, is executed using gear and rack gear cooperation.Mechanical arm
It grabs and is grabbed using cylinder clamping mode, control mode is using automatically and manually two kinds, it is ensured that it is accurate to position and be displaced every time
Property.Mechanical arm auto zero position after circulation every time.
Workpiece band charging basket (being hereafter referred to as workpiece) enters ultrasonic wave prerinse station after the crawl of mechanical arm replanting system 8,
Ultrasonic wave prerinse mechanism 1 includes ultrasonic cleaning groove body 1.1 and supersonic generator 1.2, wherein supersonic generator 1.2
Oscillator is fixed on the slot bottom of ultrasonic cleaner 1.1, sends out vibration mode as bottom vibration, and supersonic generator 1.2 has digital display function, can
Step-less adjustment uses power.Part is through the laggard spray rinsing station of ultrasonic wave prerinse.
Mobile spraying mechanism 2 includes spray groove body 2.1, spray head 2.2, sprays head support member 2.3 and spray tube 2.4,
The top of spray groove body 2.1 is also equipped with pneumatic door 11 and realizes the sealing of 2.1 body of spray groove by pneumatic door 11 and open wide, and is spraying
Leaching groove body 2.1 in be provided with spray head support member 2.3, spray head support member 2.3 lower section be fixed with two spray tubes 2.4 and
Spray tube 2.4 is rectangular frame made of metal, and multiple cross one another spray heads 2.2, spray tube are fixed on spray tube
2.4 are interconnected with the multiple spray heads 2.2 being fixed on spray tube 2.4, the spray head being fixed on same root spray tube 2.4
2.2 towards at the center of spray tube 2.4, and spray tube 2.4 connects spray and filter mechanism 2.5, spray and filtering by pipeline
Medical fluid is entered in spray tube 2.4 by pipeline in mechanism 2.5, is then assigned to each spray head 2.2 by spray tube 2.4
On, workpiece is placed at the center of spray tube 2.4, and comprehensive flushing can be carried out to workpiece by spray head 2.2.
Spray and filter mechanism 2.5 include spray water tank 2.51, water pump 2.52, filter 2.53, temperature sensor 2.54,
Electrically heated rod 2.55 is wherein fixed with low water alarm at the top of 2.51 case lid of spray water tank, and spray water tank 2.51 is close to bottom
Place is fixed with sewage door and drain valve, and temperature sensor 2.54, electrically heated rod 2.55 are fixed in spray water tank 2.51, is being sprayed
Belt type oil removing machine 2.56 is fixed on water tank 2.51, spray water tank 2.51 is wrapped with heat-preservation cotton；The top of spray water tank 2.51
It is connected with water pump 2.52 by a pipeline, the water outlet of water pump 2.52 is connected with filter 2.53 by pipeline, in spray groove body
2.1 bottoms and spray water tank 2.51 are interconnected.Residual liquor is spraying 2.1 bottom of groove body after cleaning during mobile spray
Portion's aggregation controls water pump 2.52 by PLC control cabinet 10 and starts, be pumped into spray water tank 2.51 when assembling certain water level.
Workpiece is sent in spray groove body 2.1 after ultrasonic wave prerinse, by workpiece by mechanical arm replanting system 8, gas
Dynamic door 11 is closed, and sealing in spray groove body 2.1, cleaning medical fluid are periodically added in spray water tank 2.51 in this way, spray water tank 2.51
It makes a gift to someone after being filtered after heating by filter 2.53 and spray cleaning is carried out to workpiece to spray head 2.2, simultaneously because spray head branch
Support member 2.3 is pushed by mobile mechanism 12 and is moved back and forth, and can comprehensively be cleaned to workpiece, after the completion of cleaning, top gas
Dynamic door 11 is opened, and workpiece is sent to saturated vapor essence washing station through mechanical arm replanting system 8, while spraying in groove body 2.1
The utilization that circulation is realized in spray water tank 21 is sent to after the logical finance to Rose Box of flushed medical fluid.
Saturated vapor fine purification machine structure 3 includes steam clean groove body 3.1, nozzle 3.2, nozzle supporting element 3.3 and steam pipe
3.4, the top of steam clean groove body 3.1 is provided with pneumatic door 11, is realized by pneumatic door 11 close in steam clean groove body 3.1
It seals and opens wide, wherein the lower section being arranged on nozzle supporting element 3.3 and nozzle supporting element 3.3 in steam clean groove body 3.1 is fixed
There are multiple two steam pipes 3.4 and two steam pipes 3.4 are the metallic conduit of rectangle, is fixed on every steam pipe multiple
Cross one another nozzle 3.2, every steam pipe 3.4 are connected to the nozzle 3.2 being fixed on steam pipe 3.4, and wherein nozzle 3.2 is equal
Towards the inside of steam pipe 3.4, steam pipe 3.4 is connected with saturated vapor generating system 9.1 by pipeline, is sent out by saturated vapor
Raw system 9.1 generates steam and is pipelined at nozzle 3.2, since workpiece is placed on the center of 3.4 frame of steam pipe
Locate, the nozzle 3.2 on steam pipe 3.4 realizes that surrounding carries out comprehensive flushing to workpiece.
Saturated vapor generating system 9.1 is steam generator, and steam generator includes water supply tank 9.11, electrically heated boiler
9.12, booster pump 9.13, safety valve 9.14, wherein water supply tank 9.11 passes through booster pump 9.13, pipeline and electrically heated boiler 9.12
Water inlet be connected, check valve is had on booster pump 9.13, is fixed with safety valve 9.14 on electrically heated boiler 9.12.In host machine
Frame is fixed with pressure gauge 9.15 and pressure gauge 9.15 is connected to multiple safety valves 9.14, connects all 9.12 lower parts of electrically heated boiler
Pipeline to stretch out main frame outer and pressure release shut-off valve 9.16 is fixed on the pipeline.
Aerosol recovery system 9.2 is provided on the outside of steam clean groove body 3.1, aerosol recovery system 9.2 includes that steam is cold
Solidifying device 9.21, throttle valve 9.22 and negative-pressure air fan 9.23, wherein the setting of negative-pressure air fan 9.23 it is outer in steam clean groove body 3.1 and
Negative-pressure air fan 9.23 is connected to steam clean groove body 3.1, and the other end of negative-pressure air fan 9.23 is connected with vapour condensation device
9.21, throttle valve 9.22 is provided between vapour condensation device 9.21 and negative-pressure air fan 9.23.
Workpiece is sent in steam clean groove body 3.1 by mechanical arm replanting system 8, pneumatic door 11 is closed.Pass through electricity
Heating boiler 9.12 is carried out being thermally formed steam and be entered in nozzle 3.2 by steam pipe 3.4 to medical fluid, passes through the spray of intersection
Nozzle 3.2 is rinsed workpiece, and when workpiece is rinsed, steam can be by impurity in cleaning workpiece for the flushing of steam
It takes away, nozzle supporting element 3.3 pushes workpiece reciprocating movement can be to the comprehensive cleaning of workpiece, in steam by mobile mechanism 12
It rinses extra steam to be recycled by negative-pressure air fan 9.23, and cooling recycling is carried out by vapour condensation device 9.21, clearly
After the completion of washing, pneumatic door 11 is opened, and workpiece is delivered to vacuum drying station by mechanical arm replanting system 8.
Nozzle supporting element 3.4 is connected separately with different mobile mechanisms 12, each mobile mechanism from spray head support member 2.4
12 include motor 12.1, screw rod 12.2 and movable stand 12.3, two motors by bracket be separately fixed at spray groove body 2.1 and
The outside of steam clean groove body 2.1 is connected with each other in motor 12.1 and screw rod 12.2, and screw rod 12.2, which passes through, movable stand 12.3,
Interlocking bar 12.4 is fixed on movable stand 12.3, the interlocking bar 12.4 in different mobile mechanisms 12 is each passed through spray groove body
2.1 extend into spray groove body 2.1 and steam clean groove body 2.1 with the outer wall of steam clean groove body 2.1, in different mobile mechanisms 12
Interlocking bar 12.4 respectively with nozzle supporting element 3.4 and spray head support member 2.4,；The rotation of motor 12.1 can drive screw rod
The rotation of 12.2 rotary screw rod 12.2 can drive movable stand 12.3 to move back and forth, and the reciprocating movement of movable stand 12.3 can drive
The reciprocating movement of dynamic interlocking bar 12.4, the reciprocating movement driving nozzle supporting element 3.4 and spray head support member 2.4 of interlocking bar 12.4
It moves back and forth, is achieved and carries out comprehensive flushing to workpiece, while screw rod 12.2 drives the mobile comparison of movable stand 12.3
Stablize.
Vacuum drying system 4 includes vacuum trough body 4.1, the first vacuum pump 4.2, vacuum solenoid 4.3 and heating tube 4.4,
It is provided with pneumatic door 11 at the top of vacuum trough body 4.1, the first vacuum pump 4.2 and are fixed on the outer wall of vacuum trough body 4.1
It is connected to inside one vacuum pump 4.2 and vacuum trough body 4.1, is provided with vacuum electric between the first vacuum pump 4.2 and vacuum trough body 4.1
Magnet valve 4.3 is provided with heating tube 4.4 in vacuum trough body 4.1；Dechlorination and drying program are executed in vacuum chamber, warehouse uses
Sandwich between interlayer, lays thermal insulation layer.It is fixed with heating tube 4.4 at left and right sides of vacuum drying groove body, is added using electricity
Heat；It will be dried in vacuo the intracorporal vacuum of slot by vacuum pump, the temperature of medical fluid vaporization in vacuum drying groove body is reduced, pass through heating
It is heated in 4.4 pairs of vacuum drying groove bodies of pipe.
After the completion of vacuum drying, overhead air door 11 is opened, and workpiece is delivered to immersion oil system 5 through mechanical arm replanting system 8,
Immersion oil system 5 includes immersion oil groove body 5.1, fluid level controller 5.2 and drains groove body 5.3, in immersion oil groove body 5.1 and drains groove body
5.3 in be provided with bracket, workpiece is placed on bracket, immersion oil groove body 5.1 inject antirust oil, do not had workpiece, drain groove body 5.3 and do not have
There is injection antirust oil, fluid level controller 5.2 is provided in immersion oil groove body 5.1, in 5.1 bottom of immersion oil groove body, drains groove body 5.3
Bottom is provided with cone cell oil discharge outlet 5.5, and oil discharge outlet 5.5 is fixedly arranged above filter screen, and antirust oil is used after a period of time, to mistake
Filter gauze cleaning.The oil discharge outlet 5.5 of the oil discharge outlet 5.5 and immersion oil groove body 5.1 that drain 5.3 bottom of groove body is interconnected.
Vacuum oil-pumping system 6 includes vacuum oil-pumping groove body 6.1, the second vacuum pump 6.2, quartz heating-pipe 6.3, mist of oil separation
Device 6.4 is provided with pneumatic door 11 at the top of vacuum oil-pumping groove body 6.1, is equally arranged on the outer wall of vacuum oil-pumping groove body 6.1
There is the second vacuum pump 6.2 and the second vacuum pump 6.2 is interconnected with vacuum oil-pumping groove body 6.1, in the second vacuum pump 6.2 and vacuum
It is provided with oil mist separator 6.4 between oil pumping groove body 6.1, quartz heating-pipe 6.3 is set in vacuum oil-pumping groove body 6.1, wherein
Vacuum oil-pumping groove body 6.1 is using sandwich and thermal insulation layer is provided at interlayer；
The side of antirust oil circulated filter system 9.4 is provided with hot air drying system 7, hot air drying in vacuum oil-pumping system 6
Drying system 7 includes heated-air drying warehouse 7.1, blower 7.2, heater 7.3, air filter 9.237.4 and wind scooper 7.5, is sent
Into warehouse, for hot wind with upper and lower convection type, heated-air drying warehouse 7.1 is provided with blower 7.2 outside, and blower 7.2 passes through pipeline and connects
It is connected to heater 7.3, air filter 9.237.4 is fixed in the tail portion of heater 7.3, air filter 9.237.4's
Tail portion is fixed with wind scooper 7.5, and wherein heated-air drying warehouse 7.1 is equally provided with using sandwich and at interlayer heat-insulated
Layer.
Claims (10)
1. by formula multistage industrial automation cleaning and antirust line, including ultrasonic wave prerinse mechanism, mobile spraying mechanism, saturation
Steam fine purification machine structure, vacuum drying system, immersion oil system, vacuum oil-pumping system, hot air drying system, mechanical arm transplanting system
System and PLC control cabinet, which is characterized in that PLC control cabinet with ultrasonic wave prerinse mechanism, mobile spraying mechanism, saturated vapor
Fine purification machine structure, vacuum drying system, immersion oil system, vacuum oil-pumping system, hot air drying system, mechanical arm replanting system connect
It connects, ultrasonic wave prerinse mechanism, mobile spraying mechanism, saturated vapor fine purification machine structure, vacuum drying system, immersion oil system
System, vacuum oil-pumping system, hot air drying system are successively connected with each other, in ultrasonic wave prerinse mechanism, mobile spraying mechanism, saturation
More sets are provided with above steam fine purification machine structure, vacuum drying system, vacuum oil-pumping system, immersion oil system and hot air drying system
Mechanical arm replanting system, the material frame for filling workpiece are successively moved in aforementioned each mechanism and system by mechanical arm replanting system.
2. according to claim 1 pass through formula multistage industrial automation cleaning and antirust line, which is characterized in that mobile spray
Mechanism includes spray groove body, spray head, spray head support member and spray tube；It is also equipped with pneumatic door at the top of spray groove body,
It is provided with spray head support member in spray groove body, multiple spray tubes are fixed on spray head support member, in each spray tube
On be fixed with multiple cross one another spray heads, spray tube is interconnected with the spray head being fixed on spray tube, spray tube
Spray and filter mechanism are connected with by pipeline；Spray and filter mechanism include spray water tank, water pump, filter, temperature sensing
Device, electrically heated rod are wherein fixed with electrically heated rod in spray water tank, belt type oil removing machine are fixed in spray water tank；Shower water
The top of case is connected with water pump by a pipeline, and the water outlet of water pump is connected with filter by pipeline.
3. according to claim 1 or 2 pass through formula multistage industrial automation cleaning and antirust line, which is characterized in that saturation
Steam fine purification machine structure includes steam clean groove body, nozzle, nozzle supporting element and steam pipe；The wherein top of steam clean groove body
It is provided with pneumatic door, is arranged on nozzle supporting element and nozzle supporting element in steam clean groove body and is fixed with multiple steam pipes and every
Multiple cross one another nozzles are fixed on a steam pipe, steam pipe is interconnected with the multiple nozzles being fixed on steam pipe,
Each steam pipe is connected by pipeline with saturated vapor generating system；Saturated vapor generating system is steam generator, steam
Generator includes water supply tank, one or more electrically heated boiler, booster pump, safety valve, wherein water supply tank by booster pump, pipeline with
The water inlet of all electrically heated boilers is connected, and check valve is had on booster pump, is fixed with safety valve on each electrically heated boiler.
4. according to claim 3 pass through formula multistage industrial automation cleaning and antirust line, which is characterized in that nozzle support
Part is connected separately with different mobile mechanisms from spray head support member.
5. according to claim 4 pass through formula multistage industrial automation cleaning and antirust line, which is characterized in that each movement
Mechanism includes motor, screw rod and movable stand, and motor and screw rod are connected with each other, and screw rod is across movable stand and screw rod and movable stand screw thread
Cooperation, movable stand and the nozzle supporting element of one of mobile mechanism are fixed, the movable stand and spray of another mobile mechanism
Head support member is fixed.
6. according to claim 1 pass through formula multistage industrial automation cleaning and antirust line, which is characterized in that mechanical arm moves
Cultivation system includes mechanical arm material folding component, mechanical arm transverse-moving mechanism, lifting component, the anti-feeding pressure mechanism of mechanical arm and traversing fixation
Frame, wherein traversing fixed frame is located above, mechanical arm transverse-moving mechanism is slidably matched with traversing fixed frame, in mechanical arm transverse-moving mechanism
Lower section is provided with lifting component, and mechanical arm material folding component is provided with below lifting component, sets in mechanical arm material folding component
It is equipped with the anti-feeding pressure mechanism of mechanical arm.
7. according to claim 1 pass through formula multistage industrial automation cleaning and antirust line, which is characterized in that immersion oil system
Including immersion oil groove body and draining groove body, in immersion oil groove body and drains and be provided with workpiece rack in groove body, wherein immersion oil groove body
It has inside been put into antirust oil and antirust oil did not had a workpiece, immersion oil groove body and drained groove body bottom and be designed to cone cell oil discharge outlet, arranged
Hydraulic fluid port is fixedly arranged above removable filter net.
8. according to claim 1 pass through formula multistage industrial automation cleaning and antirust line, which is characterized in that vacuum drying
System includes vacuum trough body, the first vacuum pump, vacuum solenoid and heating tube, and pneumatic door is provided at the top of vacuum trough body,
Be fixed with the first vacuum pump on the outer wall of vacuum trough body and be connected to inside the first vacuum pump and vacuum trough body, in the first vacuum pump and
It is provided with vacuum solenoid between vacuum trough body, heating tube is provided in vacuum trough body；Hot air drying system includes hot air drying
Dry warehouse, blower, heater, air filter and wind scooper, heated-air drying warehouse are provided with blower outside, and blower and pipeline connects
It is connected to heater, is fixed with air filter in the tail portion of heater, is fixed with wind scooper in the tail portion of air filter.
9. according to claim 1 pass through formula multistage industrial automation cleaning and antirust line, which is characterized in that vacuum oil-pumping
System includes vacuum oil-pumping groove body, the second vacuum pump, quartz heating-pipe, oil mist separator, is set at the top of vacuum oil-pumping groove body
It is equipped with pneumatic door, the second vacuum pump and the second vacuum pump and vacuum oil-pumping slot are again provided on the outer wall of vacuum oil-pumping groove body
Body is interconnected, and is provided with oil mist separator between the second vacuum pump and vacuum oil-pumping groove body, sets in vacuum oil-pumping groove body
Set quartz heating-pipe.
10. according to claim 1 pass through formula multistage industrial automation cleaning and antirust line, which is characterized in that in steam
The external side of rinse bath is provided with aerosol recovery system, and aerosol recovery system includes vapour condensation device, throttle valve and negative-pressure air fan,
Wherein negative-pressure air fan is arranged outside steam clean groove body and negative-pressure air fan is connected to steam clean groove body, and other the one of negative-pressure air fan
End is connected with vapour condensation device, and throttle valve is provided between vapour condensation device and negative-pressure air fan.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110548622A (en) * | 2019-09-25 | 2019-12-10 | 上海永太汽车零部件有限公司 | Cleaning and rust-proof treatment device for thread plate |
| CN111974731A (en) * | 2020-07-25 | 2020-11-24 | 江苏飞亚利机械有限公司 | Steel part paraffin removal cleaning system based on Internet of things |
| CN113399401A (en) * | 2021-05-21 | 2021-09-17 | 中国联合工程有限公司 | Through type tank outer surface cleaning device and method |
| CN113769968A (en) * | 2021-07-29 | 2021-12-10 | 鑫鑫直线精密机械(苏州)有限公司 | Full-automatic guide rail cleaning machine |
| CN115805215A (en) * | 2023-02-08 | 2023-03-17 | 北京泰拓精密清洗设备有限公司 | Full-process modular combined cleaning system |
| CN116037544A (en) * | 2023-01-10 | 2023-05-02 | 重庆德凯实业股份有限公司 | Cleaning system and cleaning method for copper-clad plate die steel |
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