CN205732155U - Full Automatic Liquid pressure pipe cleaning machine - Google Patents
Full Automatic Liquid pressure pipe cleaning machine Download PDFInfo
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- CN205732155U CN205732155U CN201620416734.2U CN201620416734U CN205732155U CN 205732155 U CN205732155 U CN 205732155U CN 201620416734 U CN201620416734 U CN 201620416734U CN 205732155 U CN205732155 U CN 205732155U
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- storage tank
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- 239000007788 liquid Substances 0.000 title claims abstract description 120
- 238000004140 cleaning Methods 0.000 title claims abstract description 70
- 238000003860 storage Methods 0.000 claims abstract description 76
- 239000012530 fluid Substances 0.000 claims abstract description 54
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 23
- 238000001035 drying Methods 0.000 claims abstract description 17
- 238000002604 ultrasonography Methods 0.000 claims abstract description 16
- 238000011010 flushing procedure Methods 0.000 claims abstract description 13
- 239000008237 rinsing water Substances 0.000 claims abstract description 11
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 12
- 230000002000 scavenging effect Effects 0.000 abstract description 4
- 239000012535 impurity Substances 0.000 description 9
- 239000007921 spray Substances 0.000 description 9
- 238000013461 design Methods 0.000 description 5
- 206010016807 Fluid retention Diseases 0.000 description 2
- 239000012459 cleaning agent Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000013618 particulate matter Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 235000014676 Phragmites communis Nutrition 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
A kind of Full Automatic Liquid pressure pipe cleaning machine, it is characterised in that: include frame and be connected with the drum structure in frame, cleaning unit, rinse unit and drying unit；Described drum structure includes that rotary drum and tank, described rotary drum include the first clamping dish, the second clamping dish and rotating shaft；Described rotary drum is rotationally connected with in a chamber of frame along its length, and the bottom of this chamber has tank, is provided with ultrasound wave vibration plate in tank；Described cleaning unit includes cleanout fluid aqua storage tank, cleaned filter and flushing water pump；Described rinse unit includes rinsing liquid aqua storage tank, rinsing filter and rinsing water pump；Described drying unit includes air-heater and is located at the multiple nozzles above chamber；Described cleaning machine also includes an ECU, this ECU electrical connection cleaning unit, rinse unit and drying unit.The whole cleaning process of this utility model only need to carry out disposable clamping to hydraulic tube, shortens scavenging period, and cleannes grade is high, reduces cleaning cost, improves cleaning efficiency.
Description
Technical field
This utility model relates to a kind of automated cleaning equipment, is specifically related to a kind of full automatic hydraulic tube cleaning machine, and this cleaning machine includes cleaning, rinsing and functions/drying.
Background technology
Hydraulic tube is a kind of parts being widely used in engineering machinery, can be divided into plastic tube and metal tube from material.Wherein, the hydraulic tube of metal material, by after extrusion molding, needs to cut off and smear antirust oil to preserve.Hydraulic tube needs to be carried out it before assembling uses, and to remove remaining in the impurity such as particulate matter inside and outside pipe when cutting off, and cleans the antirust greasy dirt being attached on body.
At present, when hydraulic tube is carried out, it is common to use metal brush brushing surface, blow inwall by compressed air, by oil or the method such as chemical solvent immersion, sponge air blowing, high-pressure water jet.Above-mentioned existing cleaning way have the disadvantage that one or cleaning function single, and then cause cleaning performance poor, if the cleannes of hydraulic tube can not reach requirement, particulate matter therein can cause sealing gasket, the breakage of sealing ring, leakage during hydraulic system uses, affect service life of equipment, also bring potential safety hazard；Two or need to use multiple different cleaning equipment to increase cleaning function, cause cost height, scavenging period length, efficiency is low, floor space is big.
Therefore, how to solve many deficiencies that above-mentioned prior art exists, become as this utility model problem to be studied.
Summary of the invention
This utility model provides a kind of Full Automatic Liquid pressure pipe cleaning machine, its object is to solve the problem that prior art cleaning efficiency is poor, cost is high.
For reaching above-mentioned purpose, the technical solution adopted in the utility model is: a kind of Full Automatic Liquid pressure pipe cleaning machine, including a frame, and is connected with the drum structure in this frame, cleaning unit, rinse unit and drying unit；
Described drum structure includes that rotary drum and tank, described rotary drum are rotationally connected with in a chamber of described frame along its length, and the bottom of this chamber has described tank；Described rotary drum includes the first clamping dish, the second clamping dish and rotating shaft；Described first clamping dish and described second clamping dish be arranged in parallel, and all with the interspersed location of its core and described rotating shaft；One side surface of the most described second clamping dish of described first clamping dish is provided with multiple hydraulic tube the first location division, and each described hydraulic tube the first location division is uniformly distributed along the circumference of the first clamping dish core；On described second clamping dish, corresponding described hydraulic tube the first location division such as is provided with at multiple hydraulic tubes second location division of quantity, described hydraulic tube the first location division and described hydraulic tube the second location division are respectively used to position the two ends of hydraulic tube, constitute each hydraulic tube positioned parallel in described rotary drum；Wherein, each described hydraulic tube the first location division all connects with the Air-liquid pipeline in described chamber, and each hydraulic tube the second location division connects with an injector head respectively, and each described injector head is all fixedly arranged on the side outwardly of described second clamping dish；Described rotary drum is horizontally placed in described chamber, and at least hydraulic tube in described rotary drum is positioned in described tank；Ultrasound wave vibration plate it is provided with in described tank；
Described cleaning unit includes cleanout fluid aqua storage tank, cleaned filter and flushing water pump；The outlet of described cleanout fluid aqua storage tank connects the Air-liquid pipeline in described chamber, and the water inlet of described cleanout fluid aqua storage tank connects the outlet of tank in described drum structure；Described flushing water pump connects described cleanout fluid aqua storage tank, is pumped into by cleanout fluid in the tank of drum structure, and described cleaned filter connects with cleanout fluid aqua storage tank；
Described rinse unit includes rinsing liquid aqua storage tank, rinsing filter and rinsing water pump；The outlet of described rinsing liquid aqua storage tank connects the Air-liquid pipeline in described chamber, and the water inlet of described rinsing liquid aqua storage tank connects the outlet of tank in described drum structure；Described rinsing water pump connects described rinsing liquid aqua storage tank, is pumped into by rinsing liquid in the tank of drum structure, and described rinsing filter connects with rinsing liquid aqua storage tank；
Described drying unit include air-heater and be located at described frame chamber above multiple nozzles；The air outlet of described air-heater connects the Air-liquid pipeline in described chamber and each described nozzle, and each described nozzle is arranged towards the hydraulic tube on described rotary drum；
Described cleaning machine also includes an ECU, and this ECU electrically connects described cleaning unit, described rinse unit and described drying unit, takes turns to operate sequentially in order to control three unit.
Relevant content in technique scheme is explained as follows:
1., in such scheme, described Air-liquid pipeline can supplied gas or liquid communication.
2. in such scheme, described " at least hydraulic tube in rotary drum is positioned in described tank ", design whereby, when tank has liquid, rotary drum has all the time hydraulic tube be soaked in the liquid of tank.
3. in such scheme, described ultrasound wave vibration plate is used for producing ultrasound wave, and the inside and outside wall of hydraulic tube is carried out ultrasonic clean.
4. in such scheme, described cleaned filter connects with cleanout fluid aqua storage tank, for the impurity filtered after cleanout fluid pressure pipe in cleanout fluid.
5. in such scheme, described rinsing filter connects with rinsing liquid aqua storage tank, for the impurity filtered after rinsing liquid pressure pipe in rinsing liquid.
6. in such scheme, described air-heater can within set heater and directly blow out hot blast, it is possible to by peripheral hardware heater, the wind of blowout is heated.
7. in such scheme, the side outwardly of described first clamping dish has a gas-liquid entrance, and this gas-liquid enters confession and connects described Air-liquid pipeline；Being formed in described first clamping dish and the split channel of the quantity such as described hydraulic tube the first location division, each split channel connects described gas-liquid entrance and described hydraulic tube the first location division.
8., in such scheme, the injection end of described injector head is tapered.Design whereby, when in hydraulic tube being liquid, hydraulic pressure in hydraulic tube can be promoted, reduce the requirement to water pump.
9., in such scheme, in described hydraulic tube the first location division and described hydraulic tube the second location division, the inside of at least one is provided with elastic component.Design whereby, can promote the stability of hydraulic tube location while convenient installation hydraulic tube.Described elastic component can be spring, it is also possible to be reed etc..
10., in such scheme, the distance between described first clamping dish and described second clamping dish is adjustable.Such as, described second clamping dish can move forward and backward in described rotating shaft, and then changes the distance between the first clamping dish, so that rotary drum adapts to the hydraulic tube of different length.
In 11. such schemes, described rotary drum is driven by a driving motor and rotates, it is also possible to be that other can drive the driving means of drum rotating, it might even be possible to hand operation.
In 12. such schemes, described drum structure also includes a shower, and this shower is fixedly arranged on above the chamber of described frame, and described nozzle is opened on described shower；The gas-liquid entrance of described shower connects with the air outlet of the outlet of described cleanout fluid aqua storage tank, the outlet of described rinsing liquid aqua storage tank and described air-heater.
When described cleaning unit works, the gas-liquid entrance of shower connects with the outlet of described cleanout fluid aqua storage tank, the nozzles spray cleanout fluid of shower, is carried out processing to the surface of hydraulic tube；When described rinse unit works, the gas-liquid entrance of shower connects with the outlet of described rinsing liquid aqua storage tank, and the nozzles spray rinsing liquid of shower carries out rinsing process to the surface of hydraulic tube；When described drying unit works, the gas-liquid entrance of shower connects with the air outlet of described air-heater, the nozzle ejection hot blast of shower, and the surface of hydraulic tube is dried process.
In 13. such schemes, a work nest discharge opeing cylinder also it is provided with in described frame, this work behaviour's discharge opeing cylinder electrically connects with described ECU, and act on described cleanout fluid aqua storage tank and described rinsing liquid aqua storage tank, connect, with cleaning model or the rinsing mode of matching purge machine with cleanout fluid aqua storage tank or with rinsing liquid aqua storage tank for switching the tank of drum structure.
In 14. such schemes, in described frame, the described Air-liquid pipeline in corresponding described chamber is also provided with a current divider box, and this current divider box has three entrances and an outlet；Three entrances of current divider box are respectively communicated with the outlet of described cleanout fluid aqua storage tank, the outlet of described rinsing liquid aqua storage tank and the air outlet of described air-heater, the Air-liquid pipeline in chamber described in the outlet of current divider box；Three entrances of described current divider box control the connection with described Air-liquid pipeline by an electric control valve, and described electric control valve electrically connects with described ECU.
In 15. such schemes, described ECU includes electrical control cubicles, guidance panel.Described electrical control cubicles electrical connection control panel, work behaviour's discharge opeing cylinder, electric control valve, flushing water pump, rinsing water pump, driving motor etc..
In 16. such schemes, cleanout fluid in described cleanout fluid aqua storage tank comprises the cleaning agent of about 3 ~ 5%, and the rinsing liquid in rinsing liquid aqua storage tank comprises the cleaning agent of about 1%, the most first with the cleanout fluid containing relatively abrasive agent, pipe inside and outside wall is carried out, pipe inside and outside wall is rinsed, to promote cleaning effect with the rinsing liquid close to clear water again.
Operation principle of the present utility model and advantage are as follows:
This utility model can fully automatically realize the outer wall cleaning showers rinsing of hydraulic tube, the rinsing of inwall jet flow cleaning, ultrasound wave inside and outside wall cleaning and rinsing and inside and outside wall dries.The four of whole cleaning process are big, and operation only need to carry out disposable clamping to hydraulic tube, shortening scavenging period, in cleaning process, rotary drum 360 rotates, and can accomplish to clean hydraulic tube without dead angle, reach high cleannes grade, clean while cost the significant increase efficiency cleaned reducing.
It addition, this utility model has the ability of auto purification by cleaned filter and the setting of rinsing filter, it is not necessary to external water source；And this utility model floor space is little, the space availability ratio in Factory Building can be promoted.
Accompanying drawing explanation
Accompanying drawing 1 is the structural representation one of this utility model embodiment；
Accompanying drawing 2 is the structural representation two of this utility model embodiment；
Accompanying drawing 3 is the structural representation three of this utility model embodiment；
Accompanying drawing 4 is the structural representation four (front shroud is opened, without hydraulic tube) of this utility model embodiment；
Accompanying drawing 5 is the use state reference map one of this utility model embodiment drum structure；
Accompanying drawing 6 is the use state reference map two of this utility model embodiment drum structure；
Accompanying drawing 7 is the structural representation one of this utility model embodiment rotary drum；
Accompanying drawing 8 is the structural representation two of this utility model embodiment rotary drum；
Accompanying drawing 9 is the structural representation three of this utility model embodiment rotary drum；
Accompanying drawing 10 is that the A-A of Fig. 9 is to generalized section；
Accompanying drawing 11 is that the B-B of Fig. 9 is to generalized section；
Accompanying drawing 12 is that the C-C of Fig. 9 is to generalized section；
Accompanying drawing 13 is the structural representation four of this utility model embodiment rotary drum；
Accompanying drawing 14 is the use state reference map of this utility model embodiment rotary drum.
In the figures above: 1. frame；2. tank；3. the first clamping dish；4. the second clamping dish；5. hydraulic tube the first location division；6. hydraulic tube the second location division；7. hydraulic tube；8. chamber；9. injector head；10. gas-liquid entrance；11. split channels；12. springs；13. drive motor；14. front shrouds；15. ultrasound wave vibration plates；16. showers；17. nozzles；18. cleanout fluid aqua storage tanks；19. cleaned filters；20. flushing water pumps；21. rinsing liquid aqua storage tanks；22. rinsing filter；23. rinsing water pumps；24. air-heaters；25. storage heaters；26. work nest discharge opeing cylinders；27. current divider boxs；28. electrical control cubicles；29. guidance panels；30. Air-liquid pipeline；31. rotating shafts.
Detailed description of the invention
Below in conjunction with the accompanying drawings and this utility model is further described by embodiment:
Embodiment: see shown in accompanying drawing 1 ~ 4, a kind of Full Automatic Liquid pressure pipe cleaning machine, including a frame 1, and it is connected with the drum structure in this frame 1, cleaning unit, rinse unit and drying unit.(in order to performance structure constructs, the frame in figure has concealed side panel, top board and backboard)
As shown in Fig. 5 ~ 14, described drum structure includes rotary drum and tank 2；Described rotary drum includes the first clamping dish the 3, second clamping dish 4 and rotating shaft 31；Described first clamping dish 3 and described second clamping dish 4 be arranged in parallel, and all with its core and the described interspersed location of rotating shaft 31；One side surface of the most described second clamping dish 4 of described first clamping dish 3 is provided with multiple hydraulic tube the first location division 5, and each described hydraulic tube the first location division 5 is uniformly distributed along the circumference of the first clamping dish 3 core；On described second clamping dish 4, corresponding described hydraulic tube the first location division 5 such as is provided with at multiple hydraulic tubes second location division 6 of quantity, described hydraulic tube the first location division 5 and described hydraulic tube the second location division 6 are respectively used to position the two ends of hydraulic tube 7, constitute each hydraulic tube 7 positioned parallel in described rotary drum；Wherein, each described hydraulic tube the first location division 5 all connects with the Air-liquid pipeline 30 in frame 1 chamber 8, and each hydraulic tube the second location division 6 connects with an injector head 9 respectively, and each described injector head 9 is all fixedly arranged on the side outwardly of described second clamping dish 4.
Wherein, the side outwardly of described first clamping dish 3 has a gas-liquid entrance 10, and this gas-liquid entrance 10 is for connecting described Air-liquid pipeline 30；Being formed in described first clamping dish 3 and the split channel 11 of the quantity such as described hydraulic tube the first location division 5, each split channel 11 connects described gas-liquid entrance 10 and described hydraulic tube the first location division 5.The injection end of described injector head 9 is tapered, when in hydraulic tube 7 being liquid, can promote hydraulic pressure in hydraulic tube 7, reduce the requirement to water pump.The inside of described hydraulic tube the second location division 6 is provided with spring 12, designs whereby, can promote the stability of hydraulic tube 7 location while convenient installation hydraulic tube 7.
Wherein, as described in Figure 13, described second clamping dish 4 can move forward and backward in described rotating shaft 5, and then changes the distance between the first clamping dish 3, so that rotary drum adapts to the hydraulic tube 7 of different length.
Described rotary drum is driven by a driving motor 13 along its length and rotates, and rotary drum is rotationally connected with in the described chamber 8 of described frame 1.In described frame 1, corresponding described chamber 8 is provided with a front shroud 14 to be opened/closed, the bottom of described chamber 8 has described tank 2, described rotary drum is horizontally placed at least hydraulic tube 7 in described chamber 8 and in described rotary drum and is positioned in described tank 2, when tank 2 has liquid, rotary drum there is all the time hydraulic tube 7 be soaked in the liquid of tank 2.Being provided with ultrasound wave vibration plate 15 in described tank 2, this ultrasound wave vibration plate 15 is used for producing ultrasound wave, and the inside and outside wall of hydraulic tube 7 is carried out ultrasonic clean.
Wherein, described drum structure also includes a shower 16, and this shower 16 is fixedly arranged on above the chamber 8 of described frame 1, and shower 16 offers multiple nozzle 17, and each described nozzle 17 is arranged towards the hydraulic tube 7 on described rotary drum.
Described cleaning unit includes cleanout fluid aqua storage tank 18, cleaned filter 19 and flushing water pump 20；The outlet of described cleanout fluid aqua storage tank 18 connects the Air-liquid pipeline 30 in described chamber 8, and the water inlet of described cleanout fluid aqua storage tank 18 connects the outlet of tank 2 in described drum structure；Described flushing water pump 20 connects described cleanout fluid aqua storage tank 18, is pumped into by cleanout fluid in the tank 2 of drum structure, and described cleaned filter 19 connects with cleanout fluid aqua storage tank 18, for the impurity filtered after cleanout fluid pressure pipe 7 in cleanout fluid.
Described rinse unit includes rinsing liquid aqua storage tank 21, rinsing filter 22 and rinsing water pump 23；The outlet of described rinsing liquid aqua storage tank 21 connects the Air-liquid pipeline 30 in described chamber 8, and the water inlet of described rinsing liquid aqua storage tank 21 connects the outlet of tank 2 in described drum structure；Described rinsing water pump 23 connects described rinsing liquid aqua storage tank 21, is pumped into by rinsing liquid in the tank 2 of drum structure, and described rinsing filter 22 connects with rinsing liquid aqua storage tank 21, for the impurity filtered after rinsing liquid pressure pipe 7 in rinsing liquid.
Described drying unit include air-heater 24 and be located at described frame 1 chamber 8 above multiple described nozzle 17；The air outlet of described air-heater 24 connects the Air-liquid pipeline 30 in described chamber 8 and each described nozzle 17.
Wherein, the gas-liquid entrance of described shower 16 connects with the air outlet of the outlet of described cleanout fluid aqua storage tank 18, the outlet of described rinsing liquid aqua storage tank 21 and described air-heater 24.When described cleaning unit works, the gas-liquid entrance of shower 16 connects with the outlet of described cleanout fluid aqua storage tank 18, and the nozzle 17 of shower 16 sprays cleanout fluid, is carried out processing to the surface of hydraulic tube 7；When described rinse unit works, the gas-liquid entrance of shower 16 connects with the outlet of described rinsing liquid aqua storage tank 21, and the nozzle 17 of shower 16 sprays rinsing liquid, and the surface of hydraulic tube 7 is carried out rinsing process；When described drying unit works, the gas-liquid entrance of shower 16 connects with the air outlet of described air-heater 24, and the nozzle 17 of shower 16 sprays hot blast, and the surface of hydraulic tube 7 is dried process.
Described cleaning machine also includes an ECU, and this ECU electrically connects described cleaning unit, rinse unit and drying unit, takes turns to operate sequentially in order to control three unit.
Wherein, described Air-liquid pipeline 30 can supplied gas or liquid communication.Described air-heater 24 can within set heater and directly blow out hot blast, it is possible to by peripheral hardware storage heater 25, the wind of blowout is heated.
Wherein, a work nest discharge opeing cylinder 26 also it is provided with in described frame 1, this work behaviour's discharge opeing cylinder 26 electrically connects with described ECU, and act on described cleanout fluid aqua storage tank 18 and described rinsing liquid aqua storage tank 21, connect, with cleaning model or the rinsing mode of matching purge machine with cleanout fluid aqua storage tank 18 or with rinsing liquid aqua storage tank 21 for switching the tank 2 of drum structure.
Wherein, in described frame 1, the described Air-liquid pipeline 30 in corresponding described chamber 8 is also provided with a current divider box 27, and this current divider box 27 has three entrances and an outlet；Three entrances of current divider box 27 are respectively communicated with the outlet of described cleanout fluid aqua storage tank 18, the outlet of described rinsing liquid aqua storage tank 21 and the air outlet of described air-heater 24, the Air-liquid pipeline 30 in chamber 8 described in the outlet of current divider box 27；Three entrances of described current divider box 27 control the connection with described Air-liquid pipeline 30 by an electric control valve, and described electric control valve electrically connects with described ECU.
Described ECU includes electrical control cubicles 28, guidance panel 29.Described electrical control cubicles 28 is by PLC electrical connection control panel 29, electric control valve, flushing water pump 20, rinsing water pump 23, driving motor 13, work behaviour discharge opeing cylinder 26, the storage heater 25 of air-heater 24, ultrasound wave vibration plate 15 etc..Described guidance panel 29 is possible not only to send clear instruction, it is also possible to arrange ultrasonic clean time, spray time, cleaning speed, drying temperature and time etc..
Described cleanout fluid aqua storage tank 18 and described rinsing liquid aqua storage tank 21 can be provided with heater, cleanout fluid or rinsing liquid are heated, is used further to cleaning solution pressure pipe 7.
Concrete cleaning process flow of the present utility model includes:
The first step, tubulature: open the front shroud 14 of frame 1, by many hydraulic tube 7 clampings to be cleaned in rotary drum.
Second step, cleaning: first, operator is manipulated by panel 29 and opens cleaning, drives motor 13 to start, drives drum rotating；Meanwhile, ECU controls current divider box 27 and connects the outlet of cleanout fluid aqua storage tank 18, and starts flushing water pump 20, is flowed in drum structure and shower 16 via current divider box 27 by the cleanout fluid in cleanout fluid aqua storage tank 18；Then, cleanout fluid flows in the hydraulic tube 7 on drum structure, carries out the jet flow cleaning of inside pipe wall, and the nozzle 17 of shower 16 sprays cleanout fluid simultaneously, carries out the cleaning of pipe outer wall；Cleanout fluid flow in tank 2 while cleaning pipe inside and outside wall, tank 2 is carried out water-retention, when the cleanout fluid liquid level in tank 2 is raised to flood at least hydraulic tube 7, starts the ultrasound wave vibration plate 15 in tank 2, with ultrasound wave, the inside and outside wall of hydraulic tube 7 is carried out ultrasonic clean.
That is, whole cleaning link includes with cleanout fluid the flushing cleaning of pipe inside and outside wall and ultrasonic clean, cleaned after the wash liquid stream containing impurity return in cleanout fluid aqua storage tank 18, carried out the filtration of impurity by cleaned filter 19.
3rd step, rinsing: first, operator is manipulated by panel 29 and opens rinsing work, drives motor 13 to start, drives drum rotating；Meanwhile, ECU controls current divider box 27 and connects the outlet of rinsing liquid aqua storage tank 21, and starts rinsing water pump 23, is flowed in drum structure and shower 16 via current divider box 27 by the rinsing liquid in rinsing liquid aqua storage tank 21；Then, rinsing liquid flows in the hydraulic tube 7 on drum structure, carries out the jet rinsing of inside pipe wall, and the nozzle 17 of shower 16 sprays rinsing liquid simultaneously, carries out the rinsing of pipe outer wall；Rinsing liquid flow in tank 2 while rinsing pipe inside and outside wall, tank 2 is carried out water-retention, when the rinsing liquid liquid level in tank 2 is raised to flood at least hydraulic tube 7, starts the ultrasound wave vibration plate 15 in tank 2, with ultrasound wave, the inside and outside wall of hydraulic tube 7 is carried out ultrasonic clean.
That is, whole rinse cycle includes with rinsing liquid the flushing cleaning of pipe inside and outside wall and ultrasonic clean, rinsed after the rinsing liquid containing impurity flow back in rinsing liquid aqua storage tank 21, carried out the filtration of impurity by rinsing filter 22.
4th step, drying: after treating the rinsing liquid emptying in tank 2, operator is manipulated by panel 29 and opens dry work, ECU controls current divider box 27 and connects the air outlet of air-heater 24, and the wind of air-heater 24 blowout warp after storage heater 25 heats is blown in drum structure and shower 16 by current divider box 27；In the hydraulic tube 7 that wherein hot blast is blown on drum structure, carrying out being dried of inside pipe wall, the nozzle 17 of shower 16 sprays hot blast simultaneously, carries out being dried of pipe outer wall.
5th step, clean complete, open the front shroud 14 of frame 1, glove must be worn when taking off cleaned hydraulic tube 7(operation, prevent from scalding).
Advantage of the present utility model and effect:
This utility model can fully automatically realize the outer wall cleaning showers rinsing of hydraulic tube, the rinsing of inwall jet flow cleaning, ultrasound wave inside and outside wall cleaning and rinsing and inside and outside wall dries.The four of whole cleaning process are big, and operation only need to carry out disposable clamping to hydraulic tube, shortening scavenging period, in cleaning process, rotary drum 360 rotates, and can accomplish to clean hydraulic tube without dead angle, reach high cleannes grade, clean while cost the significant increase efficiency cleaned reducing.
It addition, this utility model has the ability of auto purification by cleaned filter and the setting of rinsing filter, it is not necessary to external water source；And this utility model floor space is little, the space availability ratio in Factory Building can be promoted.
Above-described embodiment only for technology of the present utility model design and feature are described, its object is to allow person skilled in the art will appreciate that content of the present utility model and to implement according to this, can not limit protection domain of the present utility model with this.All equivalence changes made according to this utility model spirit or modification, all should contain within protection domain of the present utility model.
Claims (9)
1. a Full Automatic Liquid pressure pipe cleaning machine, it is characterised in that:
Including a frame, and it is connected with the drum structure in this frame, cleaning unit, rinse unit and drying unit；
Described drum structure includes that rotary drum and tank, described rotary drum are rotationally connected with in a chamber of described frame along its length, and the bottom of this chamber has described tank；Described rotary drum includes the first clamping dish, the second clamping dish and rotating shaft；Described first clamping dish and described second clamping dish be arranged in parallel, and all with the interspersed location of its core and described rotating shaft；One side surface of the most described second clamping dish of described first clamping dish is provided with multiple hydraulic tube the first location division, and each described hydraulic tube the first location division is uniformly distributed along the circumference of the first clamping dish core；On described second clamping dish, corresponding described hydraulic tube the first location division such as is provided with at multiple hydraulic tubes second location division of quantity, described hydraulic tube the first location division and described hydraulic tube the second location division are respectively used to position the two ends of hydraulic tube, constitute each hydraulic tube positioned parallel in described rotary drum；Wherein, each described hydraulic tube the first location division all connects with the Air-liquid pipeline in described chamber, and each hydraulic tube the second location division connects with an injector head respectively, and each described injector head is all fixedly arranged on the side outwardly of described second clamping dish；Described rotary drum is horizontally placed in described chamber, and at least hydraulic tube in described rotary drum is positioned in described tank；Ultrasound wave vibration plate it is provided with in described tank；
Described cleaning unit includes cleanout fluid aqua storage tank, cleaned filter and flushing water pump；The outlet of described cleanout fluid aqua storage tank connects the Air-liquid pipeline in described chamber, and the water inlet of described cleanout fluid aqua storage tank connects the outlet of tank in described drum structure；Described flushing water pump connects described cleanout fluid aqua storage tank, is pumped into by cleanout fluid in the tank of drum structure, and described cleaned filter connects with cleanout fluid aqua storage tank；
Described rinse unit includes rinsing liquid aqua storage tank, rinsing filter and rinsing water pump；The outlet of described rinsing liquid aqua storage tank connects the Air-liquid pipeline in described chamber, and the water inlet of described rinsing liquid aqua storage tank connects the outlet of tank in described drum structure；Described rinsing water pump connects described rinsing liquid aqua storage tank, is pumped into by rinsing liquid in the tank of drum structure, and described rinsing filter connects with rinsing liquid aqua storage tank；
Described drying unit include air-heater and be located at described frame chamber above multiple nozzles；The air outlet of described air-heater connects the Air-liquid pipeline in described chamber and each described nozzle, and each described nozzle is arranged towards the hydraulic tube on described rotary drum；
Described cleaning machine also includes an ECU, and this ECU electrically connects described cleaning unit, described rinse unit and described drying unit, takes turns to operate sequentially in order to control three unit.
Cleaning machine the most according to claim 1, it is characterised in that: the side outwardly of described first clamping dish has a gas-liquid entrance, and this gas-liquid enters confession and connects described Air-liquid pipeline；Being formed in described first clamping dish and the split channel of the quantity such as described hydraulic tube the first location division, each split channel connects described gas-liquid entrance and described hydraulic tube the first location division.
Cleaning machine the most according to claim 1, it is characterised in that: the injection end of described injector head is tapered.
Cleaning machine the most according to claim 1, it is characterised in that: in described hydraulic tube the first location division and described hydraulic tube the second location division, the inside of at least one is provided with elastic component.
Cleaning machine the most according to claim 1, it is characterised in that: the distance between described first clamping dish and described second clamping dish is adjustable.
Cleaning machine the most according to claim 1, it is characterised in that: described rotary drum is driven by a driving motor and rotates.
Cleaning machine the most according to claim 1, it is characterised in that: described drum structure also includes a shower, and this shower is fixedly arranged on above the chamber of described frame, and described nozzle is opened on described shower；The gas-liquid entrance of described shower connects with the air outlet of the outlet of described cleanout fluid aqua storage tank, the outlet of described rinsing liquid aqua storage tank and described air-heater.
Cleaning machine the most according to claim 1, it is characterised in that: being also provided with a work nest discharge opeing cylinder in described frame, this work behaviour's discharge opeing cylinder electrically connects with described ECU, and acts on described rinsing liquid aqua storage tank and described cleanout fluid aqua storage tank.
Cleaning machine the most according to claim 1, it is characterised in that: in described frame, the described Air-liquid pipeline in corresponding described chamber is also provided with a current divider box, and this current divider box has three entrances and an outlet；Three entrances of current divider box are respectively communicated with the outlet of described cleanout fluid aqua storage tank, the outlet of described rinsing liquid aqua storage tank and the air outlet of described air-heater, the Air-liquid pipeline in chamber described in the outlet of current divider box；Three entrances of described current divider box control the connection with described Air-liquid pipeline by an electric control valve, and described electric control valve electrically connects with described ECU.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620416734.2U CN205732155U (en) | 2016-05-10 | 2016-05-10 | Full Automatic Liquid pressure pipe cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620416734.2U CN205732155U (en) | 2016-05-10 | 2016-05-10 | Full Automatic Liquid pressure pipe cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205732155U true CN205732155U (en) | 2016-11-30 |
Family
ID=57370780
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620416734.2U Withdrawn - After Issue CN205732155U (en) | 2016-05-10 | 2016-05-10 | Full Automatic Liquid pressure pipe cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205732155U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105880227A (en) * | 2016-05-10 | 2016-08-24 | 苏州汇天河清洗技术有限公司 | Full-automatic hydraulic pipe cleaning machine |
| CN112642795A (en) * | 2020-12-01 | 2021-04-13 | 张家港三能机电设备有限公司 | Energy-saving ultrasonic cleaner |
| CN117816663A (en) * | 2023-12-19 | 2024-04-05 | 江苏斯必得重工机械有限公司 | A hydraulic hose flushing and drying device |
-
2016
- 2016-05-10 CN CN201620416734.2U patent/CN205732155U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105880227A (en) * | 2016-05-10 | 2016-08-24 | 苏州汇天河清洗技术有限公司 | Full-automatic hydraulic pipe cleaning machine |
| CN105880227B (en) * | 2016-05-10 | 2018-02-09 | 苏州汇天河清洗技术有限公司 | Full Automatic Liquid pressure pipe cleaning machine |
| CN112642795A (en) * | 2020-12-01 | 2021-04-13 | 张家港三能机电设备有限公司 | Energy-saving ultrasonic cleaner |
| CN117816663A (en) * | 2023-12-19 | 2024-04-05 | 江苏斯必得重工机械有限公司 | A hydraulic hose flushing and drying device |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20161130 Effective date of abandoning: 20180209 |
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| AV01 | Patent right actively abandoned |