Utility model content
It is main to solve the purpose of this utility model is to provide a kind of spray guard system for spraying oil removing cleaning equipment by formula
Certainly technical problem present in the prior art, it uses modular design concept, can be according to cleaning demand flexible combination at difference
Cleaning process passes through formula cleaning system online.Both it can realize and continue through cleaning or be easily converted into stepping passing.
In order to solve the above technical problems, the utility model is realized in this way:
A kind of spray guard system spraying oil removing cleaning equipment by formula, it includes upper for should spraying oil removing cleaning equipment by formula
Expect platform, blanking bench, and the spray oil removing wiper mechanism with transport mechanism being arranged between feeding platform and blanking bench;The spray
Leaching oil removing wiper mechanism includes cleaning module be serially connected and independent assortment arrangement, rinsing module, drying module;The cleaning
Module has spray guard system;The spray guard system has a supervisor, each extend over out above and below the supervisor branch pipe with
Lower branch line has rotatable nozzle on branch pipe and lower branch line on this;The structure of the rinsing module is identical as cleaning module.
It is connect respectively by Quick Release clamping piece with upper branch pipe and lower branch line above and below the supervisor.
The utility model has the beneficial effects that
1, the spray oil removing wiper mechanism of the utility model device includes cleaning be serially connected and independent assortment arrangement
Module, rinsing module, drying module, each module can require to carry out independent assortment arrangement and equipment according to the technique of client
Standby power reduction 98%.
2, in the utility model device, the cleaning module, rinsing module, drying module all have cavity, between each cavity
It is attached by changeover portion attachment device;The changeover portion attachment device cuts shielding system by water fender, wind and curtain is isolated in silica gel
It constitutes.The structure can effectively ensure that the junction between module does not occur the generation of the problems such as leak, string water.
3, the drying module in the utility model device is that wind cuts drying system;It includes being sequentially connected that the wind, which cuts drying system,
High pressure blower, air filter, air heating packet and air knife component;The high pressure blower is heated by air filter, air
Packet connection air knife component;The air knife component is four groups and is located at the intracorporal top of drying module chamber, lower section, left side and the right side
Side.The structure helps to carry out the comprehensive flash baking of all angles to workpiece.
4, the transport mechanism in the utility model device includes the driving of the mesh belt with engraved structure, connection driving mesh belt
Gear and the motor that gear offer power is provided to driving.Make workpiece and bearer network band contact area as few as possible, it is ensured that
It cleaning workpiece lower part can be by effective cleaning.
5, cleaning module has spray guard system in the utility model device;The spray guard system has a supervisor, the master
Branch pipe and lower branch line are each extended over out above and below pipe, and there is rotatable nozzle on branch pipe and lower branch line on this.It is described
Rotatable nozzle angle can carry out appropriate angular adjustment, convenient for debugging alignment element specific position.
6, the reservoir setting of cleaning module below spray guard system and passes through circulation line in the utility model device
Spray liquid is extracted from reservoir and is squeezed into out booster, the output end connection spray guard system of booster, spray by both connections, water pump
Liquid reflux after leaching is into the reservoir being located at below spray tube system, but spray liquid is needed by 3 filter screens except impurity elimination
Matter is thusly-formed circulation loop.Facilitate sufficiently recycling to spray liquid.
Specific embodiment
It is further described the utility model with reference to embodiments.
Referring to Fig. 1, the utility model discloses a kind of transport mechanisms for spraying oil removing cleaning equipment by formula.As schemed
Show: it includes feeding platform 1, blanking bench 6, and the spray with transport mechanism 2 being arranged between feeding platform 1 and blanking bench 6
Oil removing wiper mechanism;It is characterized by: the spray oil removing wiper mechanism includes cleaning be serially connected and independent assortment arrangement
Module 3, rinsing module 4, drying module 5;Workpiece by transport mechanism 2 convey successively from above-mentioned module carry out spray oil removing it is clear
It washes.
In the utility model, the cleaning module 3, rinsing module 4, drying module 5 all have cavity, pass through between each cavity
Changeover portion attachment device 7 is attached.As shown in Fig. 3,4,6,7,8: the changeover portion attachment device 7 by water fender 71, wind cut every
It is constituted from system 72 and silica gel isolation curtain 73;Curtain 73 is isolated in the cavity junction setting silica gel of each module, in adjacent block cavity
Silica gel isolation curtain 73 between be provided with water fender 71, on the water fender 71 be arranged wind cut shielding system 72;The wind cuts isolation system
System 72 is made of air knife 721, Quick Release hoop component 722 and wind channel tube 723;The air knife 721 is connected by Quick Release hoop component 722
It gives a dinner for a visitor from afar deferent 723.The structure can effectively ensure that the junction between module does not occur the generation of the problems such as leak, string water.
In the utility model, as shown in Figure 2: the transport mechanism 2 includes the mesh belt 21 with engraved structure, connection driving net
Band drives gear 22 and the motor to the driving offer power of gear 22.The contact that it keeps workpiece as few as possible with bearer network band 21
Area, it is ensured that cleaning workpiece lower part can be by effective cleaning.
In the utility model, which is that wind cuts drying system;It includes the height being sequentially connected that the wind, which cuts drying system,
Pressure fan, air filter, air heating packet and air knife component;The high pressure blower heats Bao Lian by air filter, air
It gives a dinner for a visitor from afar knife assembly;The air knife component is four groups and is located at the intracorporal top of 5 chamber of drying module, lower section, left and right side.It should
Structure helps to carry out the comprehensive flash baking of all angles to workpiece.
In the utility model, as shown in figs. 1 and 10: above the cavity of cleaning module 3, rinsing module 4 and drying module 5
It is equipped with flip-up style door-plate 51, the flip-up style door-plate 51 is by 511, two air springs 512 of sealing ring and 513 groups of glass vision panel
At;The opening above cavity is arranged in the sealing ring 511, and one side of the glass vision panel 513 and the opening above cavity are living
Dynamic connection, the two sides which is flexibly connected position with opening are separately connected one end of an air spring 512,
The other end of the air spring 512 is then connected to above cavity.The flip-up style door-plate 51 is convenient for quick maintenance, replacement after opening
With adjustment air knife, wind channel tube and nozzle etc.;Glass vision panel 513 is convenient for the working condition debugged and monitor workpiece and nozzle etc.;Two
A air spring 512 and sealing ring 511 can guarantee that flip-up style door-plate 51 and modules outer cover are closely sturdy, avoid each module work
Make indoor water and hot gas leakage.
In the utility model, as shown in Figure 5: the cleaning module 3 has spray guard system 31;The spray guard system 31 has
One is responsible for 311, each extends over out branch pipe 312 and lower branch line 313 above and below the supervisor 311, branch pipe 312 and lower branch on this
There is rotatable nozzle 314 on pipe 313;The structure of the rinsing module 4 is identical as cleaning module 3.311 top of supervisor is under
Side connect 313 with upper branch pipe 312 and lower branch line by Quick Release clamping piece 315 respectively.In use, the material frame for placing workpiece is put
It is placed in and is transmitted by the mesh belt 21 with engraved structure, mesh belt 21 carries workpiece through among upper branch pipe 312 and lower branch line 313
Position is to carry out spray cleaning operation.314 degree of the rotatable nozzle angle can carry out appropriate angular adjustment, convenient for debugging pair
Quasi- part specific position.
Further referring to Fig. 9, which has the storage for the storage spray liquid being arranged in below spray guard system 31
Liquid bath 32, the interior electromagnetism with electrically heated rod 33 and level pressure sensor 34 and control tap water on-off of the reservoir 32
Valve 35;The reservoir 32 passes through water pump 36, the connection spray guard system 31 of booster 37;It is also set up in the cavity of the cleaning module 3
For extracting the suction mist clarifier 38 of hot gas out.Mist clarifier 38 is inhaled to cool down the steam-laden hot gas of satisfying of extraction
Liquid water is precipitated, and reflowable is recycled into reservoir 32.That is, the reservoir 32 setting is in spray guard system
Both connected below (31) and by circulation line, spray liquid is extracted out from reservoir 32 and squeezes into booster 37 by water pump 36, increases
The output end connection of depressor 37 sprays guard system 31, the liquid reflux after spray to the reservoir for being located at 31 lower section of spray tube system
In 32, but spray liquid needs to remove impurity by 3 filter screens, is thusly-formed circulation loop.
In addition, the reservoir 32 configures cloth bag type Oil scraper device at its outer side, cleannes and extension can be effectively improved
The replacement cycle of cleaning solution.
Furthermore the rinsing module in the utility model is identical with cleaning module structure, and only the concentration of spray liquid is not
With.
Again referring to Fig. 1, the feeding platform 1 and blanking bench 6 install the sensor for countering 9 controlled by PLC control cabinet 8 respectively.
The specific embodiment of reservoir is as follows in the utility model:
Reservoir volume (about): 300L/ slot.
Heating power: 15kw/ slot heats cleaning solution using 3 SUS304 stainless steel electric heating rod devices, heating
Protective cover is taken to be protected and be conveniently replaceable on the outside of stick.
Heating temperature: room temperature~80 DEG C.
Liquid level warning: the cleaning solution gone out due to the volatilization and overflow of water, can make cleaning solution in rinse bath be lost compared with
Greatly, so reservoir is provided with liquid level sensor, when liquid level drops to low level liquid level warning line, liquid level sensor can issue report
Alert signal, prompts fluid infusion.The automatic fluid filling function of the device configuration is automatically performed fluid infusion work at this time.
Liquid level: using digital display level transmitter, being capable of real-time monitoring actual liquid level height.User can also flexible setting
The liquid level height value of automatic liquid supply, to reduce the consumption of cleaning agent.
Temperature control is convenient for storage device: being controlled using temperature controller, when having the small temperature difference, high reliablity, long service life, sampling
Between it is short, setting is simple, accuracy of temperature control is high, real-time display the advantages of.
Attemperator: to reduce thermal losses, all spray chambers connect liquid bath, reservoir is all equipped with thermal insulation material.
It is cleaned to be cleared up convenient for reservoir, liquid storage trench bottom tilts backwards.
Liquid reserve tank makes of SUS3042.0mm thickness stainless steel materials, is equipped with automatic loading water mouth, leakage fluid dram, overflow port.
Reservoir setting connects the two below spray guard system 31, and through circulation line, in reservoir outside
Cloth bag type Oil scraper device is configured, Oil scraper adds governor, can effectively improve cleannes and extend the replacement cycle of cleaning solution.
Using three-level filter device, filtering accuracy: 30 mesh/50 mesh/20um.
The first order: the strainer of 30 mesh is located at cleaning solution refluxing opening, carries out primary filtration.
The second level: before the strainer of 50 mesh is located at liquid pumping hole, secondary filter is carried out, and the work of protection spray pump can be played
With.
The third level: the bag filter of a 20um is located at booster top.
Such as Fig. 1, the feeding platform 1 and blanking bench 6 install the sensor for countering 9 controlled by PLC control cabinet 8 respectively.Pass through PLC
How many workpiece in equipment is calculated, when the last one work pieces process is completed, PLC starts timing, when more than setting time
When (such as 10 minutes) enter equipment without new workpiece, some power consumption modules of temporary close, equipment are entered standby mode by PLC, to
Power when machine only has power 36kw when 0.44kw, far smaller than equipment dry run, can reduce power consumption 98% under standby mode.
In summary it is only the preferred embodiment of the utility model, not is used to limit the implementation model of the utility model
It encloses.Equivalent changes and modifications made by i.e. all contents according to present utility model application the scope of the patents, all should be the utility model
Technology scope.