CN209077281U - The cleaning module of oil removing cleaning equipment is sprayed by formula - Google Patents
The cleaning module of oil removing cleaning equipment is sprayed by formula Download PDFInfo
- Publication number
- CN209077281U CN209077281U CN201821776085.2U CN201821776085U CN209077281U CN 209077281 U CN209077281 U CN 209077281U CN 201821776085 U CN201821776085 U CN 201821776085U CN 209077281 U CN209077281 U CN 209077281U
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- Prior art keywords
- spray
- cleaning
- oil removing
- reservoir
- formula
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- 238000004140 cleaning Methods 0.000 title claims abstract description 78
- 239000007921 spray Substances 0.000 claims abstract description 61
- 239000007788 liquid Substances 0.000 claims abstract description 36
- 238000005507 spraying Methods 0.000 claims abstract description 9
- 239000012535 impurity Substances 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 238000003860 storage Methods 0.000 claims description 7
- 239000004744 fabric Substances 0.000 claims description 4
- 239000003595 mist Substances 0.000 claims description 4
- 239000008399 tap water Substances 0.000 claims description 3
- 235000020679 tap water Nutrition 0.000 claims description 3
- 239000000284 extract Substances 0.000 claims 2
- 238000004064 recycling Methods 0.000 abstract description 2
- 238000001035 drying Methods 0.000 description 14
- 238000010586 diagram Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 5
- 230000007723 transport mechanism Effects 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000010992 reflux Methods 0.000 description 4
- 239000000741 silica gel Substances 0.000 description 4
- 229910002027 silica gel Inorganic materials 0.000 description 4
- 239000011521 glass Substances 0.000 description 3
- 238000002955 isolation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000001802 infusion Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- RVCKCEDKBVEEHL-UHFFFAOYSA-N 2,3,4,5,6-pentachlorobenzyl alcohol Chemical compound OCC1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl RVCKCEDKBVEEHL-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 150000002739 metals Chemical group 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000002516 radical scavenger Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
Abstract
The utility model relates to a kind of cleaning modules that oil removing cleaning equipment is sprayed by formula, the cleaning module is arranged in the spray oil removing wiper mechanism for spraying oil removing cleaning equipment by formula, the cleaning module has spray guard system, the spray guard system has a supervisor, branch pipe and lower branch line are each extended over out above and below the supervisor, there is rotatable nozzle on branch pipe and lower branch line on this.The utility model can carry out appropriate angular adjustment by rotatable nozzle angle, convenient for debugging alignment element specific position；Spray liquid needs to remove impurity by 3 filter screens, is thusly-formed circulation loop.Facilitate sufficiently recycling to spray liquid.
Description
Technical field
The utility model relates to spraying and cleaning apparatus field, especially a kind of cleaning that oil removing cleaning equipment is sprayed by formula
Module.
Background technique
In cleaning industry, such as auto parts and components, hydraulic part, mechanical five metals part, aviation, national defence weapon, clock and watch,
The various precision parts such as the cleaning of the attachments such as bearing, precision component, compressor accessory and PCBA, various plastics, rubber parts
Cleaning, cleaning process can substantially cut the drying of water and workpiece by spray, air knife.
Cleaning machine on the market generally uses gantry multi-arm groove-type cleaning machine at present, and such cleaning equipment is to deep hole, blind hole
Cleaning of Parts is not clean, it is low to dry not dry and production capacity；Since to have greasy dirt, metal powder, iron filings etc. in process larger for workpiece
Particulate contamination, in the process of cleaning, larger particles shape impurity can enter in cleaning solution in part.But most of scavenger
Skill requires cleaning solution to recycle, and can effectively remove the greasy dirt impurity in liquid, this requires that equipment has pipeline cyclic system
System.In the prior art, the mostly not set pipeline circulatory system of cleaning machine, can not to cleaning solution carry out rationally, effectively utilize；And
For deep hole, the cleaning of blind-hole parts is not thorough enough, and cleaning dirty, baking is not done, production capacity is low, cannot reach preferable cleaning matter
Amount, is unable to meet production demand.
Utility model content
The purpose of this utility model is to provide a kind of cleaning modules that oil removing cleaning equipment is sprayed by formula, mainly solve
Technical problem present in the prior art, it uses modular design concept, can be according to cleaning demand flexible combination at different clear
That washes technique passes through formula cleaning system online.Both it can realize and continue through cleaning or be easily converted into stepping passing.
In order to solve the above technical problems, the utility model is realized in this way:
A kind of cleaning module spraying oil removing cleaning equipment by formula, cleaning module setting is clear by formula spray oil removing
It washes in the spray oil removing wiper mechanism of equipment, which has spray guard system, which has a supervisor, should
Branch pipe and lower branch line are each extended over out above and below supervisor, and there is rotatable nozzle on branch pipe and lower branch line on this.
It is connect respectively by Quick Release clamping piece with upper branch pipe and lower branch line above and below the supervisor.
The cleaning module has the reservoir for the storage spray liquid being arranged in below spray guard system, tool in the reservoir
There are electrically heated rod and level pressure sensor and controls the solenoid valve of tap water on-off；The reservoir passes through water pump, booster
Connection spray guard system；The suction mist clarifier for extracting hot gas out is also set up in the cavity of the cleaning module.
The reservoir configures cloth bag type Oil scraper device at its outer side.
Reservoir setting is below spray guard system and through circulation line connection the two, and water pump is by spray liquid from storage
Booster is extracted and squeezed into liquid bath out, and the output end connection of booster sprays guard system, and the liquid reflux after spray is to positioned at spray
In reservoir below guard system, but spray liquid needs to remove impurity by 3 filter screens, is thusly-formed circulation loop.
The utility model has the beneficial effects that
1, the spray oil removing wiper mechanism of the utility model device includes cleaning be serially connected and independent assortment arrangement
Module, rinsing module, drying module, each module can require to carry out independent assortment arrangement and equipment according to the technique of client
Standby power reduction 98%.
2, in the utility model device, the cleaning module, rinsing module, drying module all have cavity, between each cavity
It is attached by changeover portion attachment device；The changeover portion attachment device cuts shielding system by water fender, wind and curtain is isolated in silica gel
It constitutes.The structure can effectively ensure that the junction between module does not occur the generation of the problems such as leak, string water.
3, the drying module in the utility model device is that wind cuts drying system；It includes being sequentially connected that the wind, which cuts drying system,
High pressure blower, air filter, air heating packet and air knife component；The high pressure blower is heated by air filter, air
Packet connection air knife component；The air knife component is four groups and is located at the intracorporal top of drying module chamber, lower section, left side and the right side
Side.The structure helps to carry out the comprehensive flash baking of all angles to workpiece.
4, the transport mechanism in the utility model device includes the driving of the mesh belt with engraved structure, connection driving mesh belt
Gear and the motor that gear offer power is provided to driving.Make workpiece and bearer network band contact area as few as possible, it is ensured that
It cleaning workpiece lower part can be by effective cleaning.
5, cleaning module has spray guard system in the utility model device；The spray guard system has a supervisor, the master
Branch pipe and lower branch line are each extended over out above and below pipe, and there is rotatable nozzle on branch pipe and lower branch line on this.It is described
Rotatable nozzle angle can carry out appropriate angular adjustment, convenient for debugging alignment element specific position.
6, the reservoir setting of cleaning module below spray guard system and passes through circulation line in the utility model device
Spray liquid is extracted from reservoir and is squeezed into out booster, the output end connection spray guard system of booster, spray by both connections, water pump
Liquid reflux after leaching is into the reservoir being located at below spray tube system, but spray liquid is needed by 3 filter screens except impurity elimination
Matter is thusly-formed circulation loop.Facilitate sufficiently recycling to spray liquid.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that the utility model sprays oil removing cleaning equipment by formula.
Fig. 2 is the structural schematic diagram of transport mechanism in the utility model.
Fig. 3 is the structural schematic diagram of changeover portion attachment device in the utility model.
Fig. 4 is the structural schematic diagram of water fender in the utility model.
Fig. 5 is the structural schematic diagram that guard system is sprayed in the utility model.
Fig. 6 is the structural schematic diagram of Quick Release clip in the utility model.
Fig. 7 is the structural schematic diagram of rotatable nozzle in the utility model.
Fig. 8 is the structural schematic diagram of air knife in the utility model.
Fig. 9 is the structural schematic diagram of cleaning module in the utility model.
Figure 10 is the flip-up style door-plate schematic diagram of drying module in the utility model.
Specific embodiment
It is further described the utility model with reference to embodiments.
Referring to Fig. 1, the utility model discloses a kind of cleaning modules for spraying oil removing cleaning equipment by formula.As schemed
Show: it includes feeding platform 1, blanking bench 6, and the spray with transport mechanism 2 being arranged between feeding platform 1 and blanking bench 6
Oil removing wiper mechanism；It is characterized by: the spray oil removing wiper mechanism includes cleaning be serially connected and independent assortment arrangement
Module 3, rinsing module 4, drying module 5；Workpiece by transport mechanism 2 convey successively from above-mentioned module carry out spray oil removing it is clear
It washes.
In the utility model, the cleaning module 3, rinsing module 4, drying module 5 all have cavity, pass through between each cavity
Changeover portion attachment device 7 is attached.As shown in Fig. 3,4,6,7,8: the changeover portion attachment device 7 by water fender 71, wind cut every
It is constituted from system 72 and silica gel isolation curtain 73；Curtain 73 is isolated in the cavity junction setting silica gel of each module, in adjacent block cavity
Silica gel isolation curtain 73 between be provided with water fender 71, on the water fender 71 be arranged wind cut shielding system 72；The wind cuts isolation system
System 72 is made of air knife 721, Quick Release hoop component 722 and wind channel tube 723；The air knife 721 is connected by Quick Release hoop component 722
It gives a dinner for a visitor from afar deferent 723.The structure can effectively ensure that the junction between module does not occur the generation of the problems such as leak, string water.
In the utility model, as shown in Figure 2: the transport mechanism 2 includes the mesh belt 21 with engraved structure, connection driving net
Band drives gear 22 and the motor to the driving offer power of gear 22.The contact that it keeps workpiece as few as possible with bearer network band 21
Area, it is ensured that cleaning workpiece lower part can be by effective cleaning.
In the utility model, which is that wind cuts drying system；It includes the height being sequentially connected that the wind, which cuts drying system,
Pressure fan, air filter, air heating packet and air knife component；The high pressure blower heats Bao Lian by air filter, air
It gives a dinner for a visitor from afar knife assembly；The air knife component is four groups and is located at the intracorporal top of 5 chamber of drying module, lower section, left and right side.It should
Structure helps to carry out the comprehensive flash baking of all angles to workpiece.
In the utility model, as shown in figs. 1 and 10: above the cavity of cleaning module 3, rinsing module 4 and drying module 5
It is equipped with flip-up style door-plate 51, the flip-up style door-plate 51 is by 511, two air springs 512 of sealing ring and 513 groups of glass vision panel
At；The opening above cavity is arranged in the sealing ring 511, and one side of the glass vision panel 513 and the opening above cavity are living
Dynamic connection, the two sides which is flexibly connected position with opening are separately connected one end of an air spring 512,
The other end of the air spring 512 is then connected to above cavity.The flip-up style door-plate 51 is convenient for quick maintenance, replacement after opening
With adjustment air knife, wind channel tube and nozzle etc.；Glass vision panel 513 is convenient for the working condition debugged and monitor workpiece and nozzle etc.；Two
A air spring 512 and sealing ring 511 can guarantee that flip-up style door-plate 51 and modules outer cover are closely sturdy, avoid each module work
Make indoor water and hot gas leakage.
In the utility model, as shown in Figure 5: the cleaning module 3 has spray guard system 31；The spray guard system 31 has
One is responsible for 311, each extends over out branch pipe 312 and lower branch line 313 above and below the supervisor 311, branch pipe 312 and lower branch on this
There is rotatable nozzle 314 on pipe 313；The structure of the rinsing module 4 is identical as cleaning module 3.311 top of supervisor is under
Side connect 313 with upper branch pipe 312 and lower branch line by Quick Release clamping piece 315 respectively.In use, the material frame for placing workpiece is put
It is placed in and is transmitted by the mesh belt 21 with engraved structure, mesh belt 21 carries workpiece through in upper branch pipe 312 and lower branch line 313
Between position to carry out spray cleaning operation.314 degree of the rotatable nozzle angle can carry out appropriate angular adjustment, convenient for debugging
Alignment element specific position.
Further referring to Fig. 9, which has the storage for the storage spray liquid being arranged in below spray guard system 31
Liquid bath 32, the interior electromagnetism with electrically heated rod 33 and level pressure sensor 34 and control tap water on-off of the reservoir 32
Valve 35；The reservoir 32 passes through water pump 36, the connection spray guard system 31 of booster 37；It is also set up in the cavity of the cleaning module 3
For extracting the suction mist clarifier 38 of hot gas out.Mist clarifier 38 is inhaled to cool down the steam-laden hot gas of satisfying of extraction
Liquid water is precipitated, and reflowable is recycled into reservoir 32.That is, the reservoir 32 setting is in spray guard system
Both connected below (31) and by circulation line, spray liquid is extracted out from reservoir 32 and squeezes into booster 37 by water pump 36, increases
The output end connection of depressor 37 sprays guard system 31, the liquid reflux after spray to the reservoir for being located at 31 lower section of spray tube system
In 32, but spray liquid needs to remove impurity by 3 filter screens, is thusly-formed circulation loop.
In addition, the reservoir 32 configures cloth bag type Oil scraper device at its outer side, cleannes and extension can be effectively improved
The replacement cycle of cleaning solution.
Furthermore the rinsing module in the utility model is identical with cleaning module structure, and only the concentration of spray liquid is not
With.
Again referring to Fig. 1, the feeding platform 1 and blanking bench 6 install the sensor for countering 9 controlled by PLC control cabinet 8 respectively.
The specific embodiment of reservoir is as follows in the utility model:
Reservoir volume (about): 300L/ slot.
Heating power: 15kw/ slot heats cleaning solution using 3 SUS304 stainless steel electric heating rod devices, heating
Protective cover is taken to be protected and be conveniently replaceable on the outside of stick.
Heating temperature: room temperature~80 DEG C.
Liquid level warning: the cleaning solution gone out due to the volatilization and overflow of water, can make cleaning solution in rinse bath be lost compared with
Greatly, so reservoir is provided with liquid level sensor, when liquid level drops to low level liquid level warning line, liquid level sensor can issue report
Alert signal, prompts fluid infusion.The automatic fluid filling function of the device configuration is automatically performed fluid infusion work at this time.
Liquid level: using digital display level transmitter, being capable of real-time monitoring actual liquid level height.User can also flexible setting
The liquid level height value of automatic liquid supply, to reduce the consumption of cleaning agent.
Temperature control is convenient for storage device: being controlled using temperature controller, when having the small temperature difference, high reliablity, long service life, sampling
Between it is short, setting is simple, accuracy of temperature control is high, real-time display the advantages of.
Attemperator: to reduce thermal losses, all spray chambers connect liquid bath, reservoir is all equipped with thermal insulation material.
It is cleaned to be cleared up convenient for reservoir, liquid storage trench bottom tilts backwards.
Liquid reserve tank makes of SUS3042.0mm thickness stainless steel materials, is equipped with automatic loading water mouth, leakage fluid dram, overflow port.
Reservoir setting connects the two below spray guard system 31, and through circulation line, in reservoir outside
Cloth bag type Oil scraper device is configured, Oil scraper adds governor, can effectively improve cleannes and extend the replacement cycle of cleaning solution.
Using three-level filter device, filtering accuracy: 30 mesh/50 mesh/20um.
The first order: the strainer of 30 mesh is located at cleaning solution refluxing opening, carries out primary filtration.
The second level: before the strainer of 50 mesh is located at liquid pumping hole, secondary filter is carried out, and the work of protection spray pump can be played
With.
The third level: the bag filter of a 20um is located at booster top.
Such as Fig. 1, the feeding platform 1 and blanking bench 6 install the sensor for countering 9 controlled by PLC control cabinet 8 respectively.Pass through PLC
How many workpiece in equipment is calculated, when the last one work pieces process is completed, PLC starts timing, when more than setting time
When (such as 10 minutes) enter equipment without new workpiece, some power consumption modules of temporary close, equipment are entered standby mode by PLC, to
Power when machine only has power 36kw when 0.44kw, far smaller than equipment dry run, can reduce power consumption 98% under standby mode.
In summary it is only the preferred embodiment of the utility model, not is used to limit the implementation model of the utility model
It encloses.Equivalent changes and modifications made by i.e. all contents according to present utility model application the scope of the patents, all should be the utility model
Technology scope.
Claims (5)
1. a kind of cleaning module for spraying oil removing cleaning equipment by formula, it is characterised in that: the cleaning module (3) setting is passing through
Formula sprays in the spray oil removing wiper mechanism of oil removing cleaning equipment, which has spray guard system (31), the spray
Guard system (31) has a supervisor (311), each extends over out branch pipe (312) and lower branch line above and below the supervisor (311)
(313), there are rotatable nozzle (314) on branch pipe (312) and lower branch line (313) on this.
2. the cleaning module according to claim 1 for spraying oil removing cleaning equipment by formula, it is characterised in that: the supervisor
(311) it is connect respectively by Quick Release clamping piece (315) with upper branch pipe (312) and lower branch line (313) above and below.
3. the cleaning module according to claim 1 or 2 for spraying oil removing cleaning equipment by formula, it is characterised in that: this is clear
Mold cleaning block (3) has the reservoir (32) of storage spray liquid of the setting below spray guard system (31), and the reservoir (32) is interior
Solenoid valve (35) with electrically heated rod (33) and level pressure sensor (34) and control tap water on-off；The reservoir
(32) pass through water pump (36), booster (37) connection spray guard system (31)；It also sets up and is used in the cavity of the cleaning module (3)
Extract the suction mist clarifier (38) of hot gas out.
4. the cleaning module according to claim 3 for spraying oil removing cleaning equipment by formula, it is characterised in that: the reservoir
(32) cloth bag type Oil scraper device is configured at its outer side.
5. the cleaning module according to claim 3 for spraying oil removing cleaning equipment by formula, it is characterised in that: the reservoir
(32) setting is below spray guard system (31) and by circulation line connection the two, and water pump (36) is by spray liquid from reservoir
(32) it extracts out and squeezes into booster (37), the output end connection of booster (37) sprays guard system (31), and the liquid after spray returns
It flows in the reservoir (32) being located at below spray guard system (31), but spray liquid needs to remove impurity by 3 filter screens, such as
This forms circulation loop.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821776085.2U CN209077281U (en) | 2018-10-31 | 2018-10-31 | The cleaning module of oil removing cleaning equipment is sprayed by formula |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821776085.2U CN209077281U (en) | 2018-10-31 | 2018-10-31 | The cleaning module of oil removing cleaning equipment is sprayed by formula |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209077281U true CN209077281U (en) | 2019-07-09 |
Family
ID=67121631
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821776085.2U Active CN209077281U (en) | 2018-10-31 | 2018-10-31 | The cleaning module of oil removing cleaning equipment is sprayed by formula |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209077281U (en) |
-
2018
- 2018-10-31 CN CN201821776085.2U patent/CN209077281U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Chausson Inventor after: Gao Jian Inventor before: Gao Jian |
|
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 065009 B07-1, Exeter Industrial Park, north of Hehua Road, Langfang Economic and Technological Development Zone, Hebei Province Patentee after: Saiwo Precision Technology (Langfang) Co.,Ltd. Address before: 065001 Eckert Industrial Park, 58 Hehua Road, Langfang Economic and Technological Development Zone, Hebei Province Patentee before: WINKELMANN POWER SYSTEM PARTS (LANGFANG) Co.,Ltd. |