CN113477596B - Automatic cleaning system and process for aluminum alloy battery assembly shell - Google Patents
Automatic cleaning system and process for aluminum alloy battery assembly shell Download PDFInfo
- Publication number
- CN113477596B CN113477596B CN202110808798.2A CN202110808798A CN113477596B CN 113477596 B CN113477596 B CN 113477596B CN 202110808798 A CN202110808798 A CN 202110808798A CN 113477596 B CN113477596 B CN 113477596B
- Authority
- CN
- China
- Prior art keywords
- station
- water
- workpiece
- assembly
- sealing chamber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention discloses an automatic cleaning system for an aluminum alloy battery assembly shell, which comprises a conveying track, wherein a feeding station, a blanking station, a high-pressure spraying station, a clear water rinsing station, a water pouring station group and a heating and drying station group are sequentially arranged on the conveying track, the conveying track is arranged in a closed loop manner, the feeding station is arranged close to the blanking station, a first air drying station is arranged between the high-pressure spraying station and the clear water rinsing station, a second air drying station is arranged between the clear water rinsing station and the water pouring station group, the high-pressure spraying station and the first air drying station are both arranged in a first sealing chamber, the clear water rinsing station and the second air drying station are both arranged in a second sealing chamber, a heavily polluted water tank is arranged at the bottom of the first sealing chamber, a lightly polluted water tank is arranged at the bottom of the second sealing chamber, the first sealing chamber and the second sealing chamber are both connected with a first fog discharge assembly, and all the stations are arranged, The assembly, the station group and the sealing chamber are all electrically connected with the control center, the system is reasonable in layout, the temporary space is small, and the cost can be saved.
Description
Technical Field
The invention relates to the technical field of aluminum alloy battery processing, in particular to an automatic cleaning system and process for an aluminum alloy battery assembly shell.
Background
The aluminum alloy battery assembly shell is irregular in shape, welding can be completed only by welding for many times, however, a large amount of impurities such as black dust and the like can be generated in the welding process, if the impurities are not treated, the impurities can be adhered to the next welding position, even the impurities are positioned between two welded parts, so that the splicing and connection of the two parts are poor, the air tightness of the welded aluminum alloy battery assembly shell is poor, and finally a welded product is unqualified.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an automatic cleaning system and process for an aluminum alloy battery assembly shell.
The purpose of the invention is realized by the following technical scheme:
the automatic cleaning system for the aluminum alloy battery assembly shell comprises a conveying track, a feeding station, a discharging station, a high-pressure spraying station, a clear water rinsing station, a water pouring station group and a heating and drying station group, wherein the feeding station, the discharging station, the high-pressure spraying station, the clear water rinsing station, the water pouring station group and the heating and drying station group are sequentially arranged on the conveying track, the conveying track is arranged in a closed loop manner, a hanging frame used for carrying a workpiece is arranged on the conveying track, the feeding station is arranged close to the discharging station, a first air drying station is arranged between the high-pressure spraying station and the clear water rinsing station, a second air drying station is arranged between the clear water rinsing station and the water pouring station group, the high-pressure spraying station and the first air drying station are both arranged in a first sealed chamber, and the clear water rinsing station and the second air drying station are both arranged in a second sealed chamber, the bottom of the first sealing chamber is provided with a heavy pollution water tank, the bottom of the second sealing chamber is provided with a light pollution water tank, the first sealing chamber and the second sealing chamber are connected with the first fog discharging assembly, and all the stations, the assemblies, the station groups and the sealing chambers are electrically connected with the control center.
Furthermore, the water pouring station group comprises a left water pouring component, a right water pouring component and a fixed-point water blowing component, the left water pouring component carries the workpiece to incline to the forward conveying direction for a certain angle and stay for a certain period of time, the right water pouring component carries the workpiece to incline to the reverse conveying direction for a certain angle and stay for a certain period of time, the fixed-point water blowing component is arranged on the right water pouring component and used for blowing water in the blind hole in the workpiece, and the left water pouring component is arranged between the right water pouring component and the second air drying station.
Further, the heating and drying station group comprises a third sealed chamber, a heating and drying assembly and a second mist discharge assembly, and the heating and drying assembly and the second mist discharge assembly are arranged in the third sealed chamber.
Further, the closed loop line shape of the conveying track is a horseshoe magnet shape, the conveying track is arranged around the edge of the horseshoe magnet shape, the feeding station and the discharging station are arranged on the edge of the outer side of the horseshoe magnet shape, the first sealing chamber, the second sealing chamber and the third sealing chamber are arranged on the edge of the inner side of the horseshoe magnet shape, and the first sealing chamber and the second sealing chamber are arranged in a close proximity mode and are opposite to the third sealing chamber.
Furthermore, a sealed clean room is arranged between the third sealed chamber and the blanking station, and the clean room is arranged around the outer side edge of the horseshoe-shaped magnet.
Furthermore, the high-pressure spraying station comprises a first spraying part and a second spraying part which are arranged oppositely and in parallel, the workpiece passes through a space formed between the first spraying part and the second spraying part, a plurality of groups of oppositely-spraying first spray heads are arranged in the middle of the first spraying part and the middle of the second spraying part, and obliquely-spraying second spray heads are arranged at two ends of the first spraying part and two ends of the second spraying part.
Further, the left side subassembly of pouring water includes fixed part, cylinder body part, upset pole, gyro wheel, first direction draw-in groove and second direction draw-in groove, the upper end of fixed part with the middle part of upset pole is articulated, the one end of upset pole with the output of cylinder body part is articulated, the fixed part of cylinder body part with fixed part is articulated, the other end upside of upset pole is provided with and is used for the drive the stores pylon slope the gyro wheel, first direction draw-in groove with second direction draw-in groove all with the stores pylon cooperation, first direction draw-in groove is fixed to be set up on the upset pole, just the gyro wheel sets up first direction draw-in groove with between the second direction draw-in groove.
Further, the right side subassembly of pouring water includes base, translation part, water smoke baffle, location clamping part and lift part, be provided with the slide rail on the base, it is provided with to be the symmetry on the slide rail the translation part, the middle part of base is provided with the lift part, the translation part under the effect of power to the lift part side is close to and presss from both sides tightly the stores pylon, the lift part makes that the jacking makes that the stores pylon inclines, be provided with on the translation part the water smoke baffle, the water smoke baffle sets up translation part with between the stores pylon, two all pass through on the both sides edge of translation part the location clamping part links to each other, the fixed point subassembly of blowing water sets up on the translation part.
The process of the automatic cleaning system for the aluminum alloy battery assembly shell comprises the following steps:
s1: mounting the workpiece into a hanger on the conveying rail through the loading station;
s2: the conveying rail carries the workpiece and enters the high-pressure spraying station, a spray head in the high-pressure spraying station sprays 20-30 Bar of high-pressure water, the high-pressure water washes black ash on the workpiece, the workpiece enters a first air drying station after the high-pressure water washing is finished, and the first air drying station carries out first water removal work in an air blowing mode;
s3: the workpiece after the first water removal operation enters the clean water rinsing station for low-pressure water spraying cleaning to remove residual dirt on the workpiece, and the workpiece after the residual dirt is removed enters the second air drying station for second water removal operation in an air blowing mode;
s4: after the second dewatering operation, the workpiece enters the left side water pouring assembly, the left side water pouring assembly assists the workpiece to incline for 4-6 degrees in the forward conveying direction, and the posture is kept for 5-6 min;
s5: after the work in the left side water pouring assembly is finished, the workpiece enters the right side water pouring assembly, the right side water pouring assembly assists the workpiece to incline for 9-11 degrees in the direction opposite to the conveying advancing direction, the posture is kept for 5-6 min, and meanwhile, the fixed point water blowing assembly is used for performing fixed point water removal operation on the blind holes in the workpiece;
s6: then pushing the workpiece into the third sealing chamber, and drying the workpiece in the third sealing chamber by adopting hot air at the temperature of 60-80 ℃;
s7: after the drying operation is finished, the workpiece enters the clean room, and the workpiece is kept in the clean room for 60-80 min to be in a natural cooling and airing state;
s8: finally, the workpiece enters the blanking station to carry out unloading operation;
further, the first mist discharge assembly is enabled in the step S2, and the second mist discharge assembly is enabled in the step S6.
The invention has the beneficial effects that:
1) according to the invention, the workpiece is firstly cleaned through the high-pressure spraying station, and then is subjected to primary air drying at the first air drying station, the primary air drying aims to reduce the water consumption in the rinsing station with clear water, so that the purpose of saving water resources is achieved, and the workpiece is cleaned for the second time by using the rinsing station with clear water, so that the workpiece is cleaned more thoroughly, and the subsequent welding qualification rate is higher.
2) In the invention, the overall shape of the workpiece is plate-shaped, a plurality of blind holes are arranged on two opposite largest surfaces, the blind holes are easy to accumulate water after being cleaned, and the accumulated water in the blind holes on the two surfaces can be fully removed by arranging the water pouring work station group.
3) According to the invention, the whole cleaning wire is arranged around the edge of the horseshoe-shaped magnet, the arrangement mode is beneficial to saving cost, water is needed for both a high-pressure spraying station and a clear water rinsing station, so that the arrangement of water pipes can be reduced, a heavily polluted water tank is correspondingly arranged below the high-pressure spraying station, a lightly polluted water tank is correspondingly arranged below the clear water rinsing station, the water is finally discharged for treatment respectively, the laying cost of a water discharge pipe is reduced, and the mist discharge assemblies are arranged in the first sealing chamber, the second sealing chamber and the third sealing chamber and are arranged in the horseshoe-shaped magnet, so that the arrangement of mist discharge pipelines is beneficial to saving; secondly, in order to save space, because the workpieces need to be cleaned in the cleaning room for a long time, and the whole closed-loop production line is in operation all the time, the cleaning room needs a long sealed room, and the cleaning room is arranged on the outer side of the horseshoe-shaped magnet, which is beneficial to full cleaning operation, and the occupied space of the production line is small.
Drawings
FIG. 1 is a view of the connection structure of the present invention;
FIG. 2 is a block diagram of a high pressure spray station;
FIG. 3 is a block diagram of the left side pouring assembly when not tilted;
FIG. 4 is a schematic view of the left side pouring assembly after it has been tilted;
FIG. 5 is a connection structure diagram of a right side water pouring assembly;
FIG. 6 is a structural view of the workpiece and the lifting member in operation with the right side water pouring assembly;
in the figure, 1-a conveying track, 2-a loading station, 3-a blanking station, 4-a high-pressure spraying station, 5-a clear water rinsing station, 6-a workpiece, 7-a first air drying station, 8-a second air drying station, 9-a first sealing chamber, 10-a second sealing chamber, 11-a left side water pouring component, 12-a right side water pouring component, 13-a third sealing chamber, 14-a clean room, 15-a first spray head, 16-a second spray head, 17-a hanging rack, 18-a fixing component, 19-a cylinder component, 20-a turnover rod, 21-a roller, 22-a first guide clamping groove, 23-a second guide clamping groove, 24-a base, 25-a translation component, 26-a water mist baffle plate and 27-a positioning clamping component, 28-lifting means.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution:
an automatic cleaning system for an aluminum alloy battery assembly shell comprises a conveying track 1, a feeding station 2, a discharging station 3, a high-pressure spraying station 4, a clear water rinsing station 5, a water pouring station group and a heating and drying station group, wherein the feeding station 2, the discharging station 3, the high-pressure spraying station 4, the clear water rinsing station 5, the water pouring station group and the heating and drying station group are sequentially arranged on the conveying track 1, the conveying track 1 is arranged in a closed loop manner, a hanging frame 17 for carrying a workpiece 6 is arranged on the conveying track 1, the feeding station 2 is arranged close to the discharging station 3, a first air drying station 7 is arranged between the high-pressure spraying station 4 and the clear water rinsing station 5, a second air drying station 8 is arranged between the clear water rinsing station 5 and the water pouring station group, the high-pressure spraying station 4 and the first air drying station 7 are both arranged in a first sealing chamber 9, and the clear water rinsing station 5 and the second air drying station 8 are both arranged in a second sealing chamber 10, the bottom of the first sealing chamber 9 is provided with a heavy pollution water tank, the bottom of the second sealing chamber 10 is provided with a light pollution water tank, the first sealing chamber 9 and the second sealing chamber 10 are both connected with the first fog discharging assembly, and all the stations, the assemblies, the station groups and the sealing chambers are electrically connected with the control center. Wherein, this automated cleaning system all is controlled by control center. The hanging racks are arranged on the conveying track 1 at equal intervals, the hanging racks move along the closed conveying track 1 repeatedly under the action of power, the workpieces 6 are mounted on the hanging racks, the loading station 2 is used for mounting the workpieces 6 on the hanging racks, and the unloading station 3 is used for unloading the workpieces 6 from the hanging racks. The high-pressure spraying station 4 and the clear water rinsing station 5 perform two cleaning operations on the workpiece 6, and the workpiece 6 after the two cleaning operations can be qualified. The first sealing chamber 9 and the second sealing chamber 10 have two functions, namely, the water mist in the cleaning process is intensively removed, the water mist is dispersed in the whole environment to cause poor environment, and meanwhile, the space is large, and the water mist is not easy to remove; secondly, a heavy pollution water tank at the bottom of the first sealing chamber 9 and a light pollution water tank at the bottom of the second sealing chamber 10 are separated, in order to save the processing cost, water in the heavy pollution water tank and water in the light pollution water tank are separately processed, if the water in the light pollution water tank is processed according to the water in the heavy pollution water tank, the processing cost is very high, on a cleaning line, the first sealing chamber 9 and the second sealing chamber 10 are connected together, the middle part of the first sealing chamber is separated by a sealable partition plate, and therefore a first fog discharging component is used for discharging fog, and the first fog discharging component is communicated with the first sealing chamber 9 and the second sealing chamber 10.
Preferably, the station group of watering includes left side subassembly of watering 11, right side subassembly of watering 12 and the fixed point subassembly of blowing, left side subassembly of watering 11 is carrying work piece 6 and is inclining certain angle and dwell a period to the transportation direction of advance, right side subassembly of watering 12 is carrying work piece 6 and is inclining certain angle to the opposite direction of transportation direction of advance, and dwell a period, the fixed point subassembly of blowing sets up and is used for blowing the water in the blind hole on the work piece 6 on the subassembly of watering 12 of right side, left side subassembly of watering 11 sets up and air-dries between the station 8 with right side subassembly of watering 12 and second. The whole shape of the workpiece 6 is plate-shaped, a plurality of blind holes are formed in two opposite maximum surfaces, water is easy to accumulate in the blind holes after cleaning, and accumulated water in the blind holes on the two surfaces can be fully removed by arranging a water pouring station group. The fixed-point water blowing assembly thoroughly removes water in the blind hole in a high-pressure air blowing mode.
Preferably, the heating and drying station set includes a third sealed chamber 13, a heating and drying assembly and a second mist discharge assembly, and both the heating and drying assembly and the second mist discharge assembly are disposed in the third sealed chamber 13. Wherein, the heating and drying component adopts hot air with the temperature of 60-80 ℃ to fully remove the residual moisture on the whole workpiece 6, and the second fog discharge component fully removes the fog in the third sealing chamber 13.
Preferably, the closed loop line shape of the conveying track 1 is a horseshoe-shaped magnet shape, the conveying track 1 is arranged around the edge of the horseshoe-shaped magnet shape, the feeding station 2 and the discharging station 3 are arranged on the edge of the outer side of the horseshoe-shaped magnet shape, the first sealing chamber 9, the second sealing chamber 10 and the third sealing chamber 13 are arranged on the edge of the inner side of the horseshoe-shaped magnet shape, and the first sealing chamber 9 and the second sealing chamber 10 are arranged next to each other and are opposite to the third sealing chamber 13. A sealed clean room 14 is arranged between the third sealed chamber 13 and the blanking station 3, and the clean room 14 is arranged around the outer edge of the horseshoe-shaped magnet. The whole cleaning wire is arranged around the edge of the horseshoe-shaped magnet, the arrangement mode is beneficial to saving cost, water is needed by the high-pressure spraying station 4 and the clear water rinsing station 5, so that the arrangement of water pipes can be reduced, a heavily polluted water tank is correspondingly arranged below the high-pressure spraying station 4, a lightly polluted water tank is correspondingly arranged below the clear water rinsing station 5, the water is finally discharged and treated respectively, the laying cost of a drain pipe is reduced, and mist discharge assemblies are arranged in the first sealing chamber 9, the second sealing chamber 10 and the third sealing chamber 13 and are arranged inside the horseshoe-shaped magnet, so that the arrangement of mist discharge pipelines is beneficial to saving; secondly, in order to save space, the workpiece 6 needs to be cleaned in the cleaning room 14 for a long time, and the whole closed-loop production line is operated all the time, so the cleaning room 14 needs a long sealed room, and the cleaning room is arranged outside the horseshoe-shaped magnet, which is beneficial to full cleaning operation, and also can ensure that the occupied space of the production line is small, meanwhile, the workpiece 6 does not need to be loaded and unloaded in the cleaning room 14, thereby reducing the cost of loading and unloading equipment and saving the energy consumption of the loading and unloading equipment.
The high-pressure spraying station 4 comprises a first spraying part and a second spraying part which are arranged oppositely and in parallel, a workpiece 6 passes through a space formed between the first spraying part and the second spraying part, a plurality of groups of first spray nozzles 15 which are oppositely arranged are arranged on the middle part of the first spraying part and the middle part of the second spraying part, and oblique second spray nozzles 16 are arranged at the two ends of the first spraying part and the two ends of the second spraying part. In which the first spray head 15 sprays perpendicularly to the two largest faces of the workpiece 6 and the second spray head 16 sprays obliquely, which helps to clean the edges of the workpiece 6.
Preferably, the left water pouring assembly 11 comprises a fixing part 18, a cylinder body part 19, an overturning rod 20, a roller 21, a first guide clamping groove 22 and a second guide clamping groove 23, the upper end of the fixing part 18 is hinged to the middle of the overturning rod 20, one end of the overturning rod 20 is hinged to the output end of the cylinder body part 19, the fixing part of the cylinder body part 19 is hinged to the fixing part 18, the roller 21 used for driving the hanging rack 17 to incline is arranged on the upper side of the other end of the overturning rod 20, the first guide clamping groove 22 and the second guide clamping groove 23 are both matched with the hanging rack 17, the first guide clamping groove 22 is fixedly arranged on the overturning rod 20, and the roller 21 is arranged between the first guide clamping groove 22 and the second guide clamping groove 23. When the hanger 17 and the workpiece 6 are transferred in place, the hanger 17 enters the second guide slot 23, and the front and rear directions of the hanger 17 are limited. The turning rod 20 moves, the first guide clamping groove 22 clamps the hanging rack 17 firstly, so that the hanging rack 17 is fixed in the front-back direction, the roller 21 contacts the hanging rack 17 and lifts the hanging rack 17, and the hanging rack 17 and the left side of the workpiece 6 are lifted and inclined. The hanger 17 and the workpiece 6 were kept in the inclined state for 5 minutes, and residual water in the hole groove of the workpiece 6 was drained. The turning lever 20 returns to bring the hanger 17 and the workpiece 6 in the vertical state, and then transfers the workpiece 6 to the next position. The cylinder part 19 is a pneumatic or hydraulic cylinder of the prior art.
Preferably, the right side water pouring component 12 comprises a base 24, a translation part 25, a water mist baffle 26, a positioning clamping part 27 and a lifting part 28, a slide rail is arranged on the base 24, the translation part 25 is symmetrically arranged on the slide rail, the lifting part 28 is arranged in the middle of the base 24, the translation part 25 is close to and clamps the hanging rack 17 towards the lifting part 28 under the action of power, the lifting part 28 is lifted upwards to incline the hanging rack 17, the water mist baffle 26 is arranged on the translation part 25, the water mist baffle 26 is arranged between the translation part 25 and the hanging rack 17, two side edges of the translation part 25 are connected through the positioning clamping part 27, and the fixed point water blowing component is arranged on the translation part 25. The purpose of the right side water pouring assembly 12 is to keep the workpiece 6 in a right inclined state for 5min, to discharge residual water in the hole groove, to accurately position the workpiece 6, and to accurately blow air into holes where residual water is easy to exist, to discharge the residual water. When the hanger 17 and the workpiece 6 are transferred in place, the translation part 25 drives the lifting part 28, the water mist baffle 26 and the fixed point water blowing assembly in place. The lifting member 28 lifts the positioning workpiece 6 to move upward. The positioning and clamping components 27 (four chucks in total) clamp and position the workpiece 6 to ensure that the workpiece 6 is accurately positioned. The fixed-point water blowing assembly blows air to the designated hole to discharge residual water in the hole. The positioning and clamping member 27 is opened and the lifting member 28 is lowered. The translation member 25 is retracted and the workpiece 6 is then transferred to the next station. The lifting member 28 causes the hanger 17 to rise and tilt.
The process steps of the automatic cleaning system for the aluminum alloy battery assembly shell are as follows:
(1) the workpieces 6 are mounted in a rack on the conveyor track 1 by means of the loading station 2. The feeding station 2 is provided with a positioning support, the positioning support is translated in place and clamps the fixed hanging rack through a translation mechanism, the robot gripper puts the workpiece 6 into the hanging rack, the workpiece 6 is lowered and fixed into the hanging rack through the lifting mechanism, and the hanging rack is transported on the conveying track 1.
(2) The conveying track 1 carries the workpiece 6 and enters the high-pressure spraying station 4, a spray head in the high-pressure spraying station 4 sprays 20-30 Bar of high-pressure water, the high-pressure water washes black ash on the workpiece 6, the high-pressure water enters the first air drying station 7 after washing is finished, the first air drying station 7 carries out first water removal work in an air blowing mode, and meanwhile, the first fog discharge assembly is started. Because work piece 6 has the welding black grey, washes (high-pressure pump export pressure 100Bar) through the high-pressure water of nozzle mouth 20 ~ 30Bar, reaches the purpose of getting rid of black grey, and the nozzle export is rationally arranged according to product spare and welding seam position, and first air-dry station 7 is through blowing gas to work piece 6 and air-dry the processing, makes a large amount of water discharge heavily pollute the basin.
(3) And the workpiece 6 after the first dewatering work enters a clean water rinsing station 5 for low-pressure water spraying cleaning, residual dirt on the workpiece 6 is removed, and the residual dirt enters a second air drying station 8 after being removed and is subjected to second dewatering work in an air blowing mode. The clean water rinsing station 5 performs low-pressure water spray cleaning on the product to remove residual dirt on the workpiece 6, and the second air drying station 8 performs air drying treatment on the workpiece 6 by blowing air to discharge a large amount of water into the light-polluted water tank. A heavily polluted water tank is arranged below the first sealing chamber 9, a lightly polluted water tank is arranged below the second sealing chamber 10, and collected water is recycled after being treated. A large amount of water vapor is generated above the workshop and discharged into the workshop to influence other equipment of the whole workshop, so that a sealed room and a mist discharge device are arranged in the area, the water mist is discharged into a main pipe of the workshop, and the main pipe of the workshop is led out of the workshop.
(4) After the second dewatering operation, the workpiece enters the left water pouring assembly 11, the left water pouring assembly 11 assists the workpiece 6 to incline 4-6 degrees in the advancing direction of the transportation, and the posture is kept for 5-6 min. The workpiece 6 is inclined by 5 degrees through the left water pouring assembly 11, so that water remained in the groove of the workpiece 6 is naturally discharged, and a product stays for 5 min.
(5) After the work in the left water pouring assembly 11 is finished, the workpiece enters the right water pouring assembly 12, the right water pouring assembly 12 assists the workpiece 6 to incline for 9-11 degrees in the opposite direction of the forward conveying direction, the posture is kept for 5-6 min, and meanwhile, the fixed-point water blowing assembly is used for performing fixed-point water removal work on the workpiece 6 in the groove. After the workpiece 6 is conveyed, the workpiece 6 is inclined by 10 degrees and jacked up through the jacking mechanism, the workpiece 6 is positioned and clamped by the moving tool of one translation mechanism, the air blowing unit is moved to the workpiece 6 by the other translation mechanism, the blind holes on the front side and the back side of the product piece are subjected to fixed-point air blowing, residual water in the holes is discharged, the product piece stays for 5min, and the residual water is naturally discharged due to the inclined placement of the workpiece.
(6) Then, the workpiece 6 is pushed into a third sealing chamber 13, hot air at 60-80 ℃ is adopted in the third sealing chamber 13 to dry the workpiece 6, and meanwhile, a second mist discharging assembly is started. And drying the workpiece 6 by adopting hot air of 60-80 degrees. Since a large amount of mist is generated by the heat drying, a sealed room and a mist discharge unit are formed in the third sealed chamber 13.
(7) And (4) after the drying operation is finished, the workpiece enters the clean room 14, and the workpiece is kept in the clean room 14 for 60-80 min, so that the workpiece 6 is in a natural cooling and airing state. After the workpiece 6 comes out of the third sealing chamber 13, the workpiece 6 is kept in the cleaning room 14 for 60min until the workpiece discharging station 3 is a closed cleaning room 14, the workpiece 6 is in a natural cooling and airing state, and secondary pollution to the workpiece is avoided in a sealing state.
(8) And finally, the workpiece 6 enters a blanking station 3 to carry out unloading operation, a positioning support is also arranged on the blanking station 3, the hanging frame and the workpiece 6 are conveyed to a workpiece blanking position by the conveying track 1, the workpiece 6 is jacked up by the lifting mechanism, the translation mechanism translates in place and clamps and fixes the workpiece 6, and the workpiece 6 is grabbed to other areas by the robot workpiece blanking grab handle.
The foregoing is illustrative of the preferred embodiments of this invention, and it is to be understood that the invention is not limited to the precise form disclosed herein and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the concept as disclosed herein, either as described above or as apparent to those skilled in the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (7)
1. Automatic cleaning system of aluminum alloy battery assembly casing, its characterized in that: comprises a conveying track (1), a feeding station (2), a blanking station (3), a high-pressure spraying station (4), a clear water rinsing station (5), a water pouring station group and a heating and drying station group, wherein the feeding station (2), the blanking station (3), the high-pressure spraying station (4), the clear water rinsing station (5), the water pouring station group and the heating and drying station group are sequentially arranged on the conveying track (1), the conveying track (1) is arranged in a closed loop manner, a hanging frame (17) used for carrying a workpiece (6) is arranged on the conveying track (1), the feeding station (2) is arranged close to the blanking station (3), a first air drying station (7) is arranged between the high-pressure spraying station (4) and the clear water rinsing station (5), and a second air drying station (8) is arranged between the clear water rinsing station (5) and the water pouring station group, the high-pressure spraying station (4) and the first air drying station (7) are arranged in a first sealed chamber (9), the clear water rinsing station (5) and the second air drying station (8) are arranged in a second sealed chamber (10), the bottom of the first sealed chamber (9) is provided with a heavy-pollution water tank, the bottom of the second sealed chamber (10) is provided with a light-pollution water tank, the first sealed chamber (9) and the second sealed chamber (10) are connected with a first fog-discharging assembly, and all the stations, assemblies, station groups and sealed chambers are electrically connected with a control center; the water pouring work station group comprises a left water pouring assembly (11), a right water pouring assembly (12) and a fixed point water blowing assembly, the left water pouring assembly (11) carries the workpiece (6) to incline to a transport advancing direction for a certain angle and stay for a certain time, the right water pouring assembly (12) carries the workpiece (6) to incline to the reverse direction of the transport advancing direction for a certain angle and stay for a certain time, the fixed point water blowing assembly is arranged on the right water pouring assembly (12) and used for blowing water in a blind hole in the workpiece (6), and the left water pouring assembly (11) is arranged between the right water pouring assembly (12) and the second air drying work station (8);
the left water pouring component (11) comprises a fixed part (18), a cylinder body part (19), a turning rod (20), a roller (21), a first guide clamping groove (22) and a second guide clamping groove (23), the upper end of the fixed part (18) is hinged with the middle part of the turning rod (20), one end of the turning rod (20) is hinged with the output end of the cylinder body component (19), the fixed part of the cylinder body part (19) is hinged with the fixed part (18), the upper side of the other end of the turning rod (20) is provided with a roller (21) for driving the hanging rack (17) to incline, the first guide clamping groove (22) and the second guide clamping groove (23) are matched with the hanging rack (17), the first guide clamping groove (22) is fixedly arranged on the turning rod (20), the roller (21) is arranged between the first guide clamping groove (22) and the second guide clamping groove (23);
the right side water pouring component (12) comprises a base (24), a translation part (25), a water mist baffle (26), a positioning clamping part (27) and a lifting part (28), a slide rail is arranged on the base (24), the translation part (25) is symmetrically arranged on the slide rail, the lifting part (28) is arranged in the middle of the base (24), the translation part (25) is close to and clamps the hanging rack (17) at the side of the lifting part (28) under the action of power, the lifting part (28) is upwards jacked to incline the hanging rack (17), the water mist baffle (26) is arranged on the translation part (25), the water mist baffle (26) is arranged between the translation part (25) and the hanging rack (17), and the edges of two sides of the translation part (25) are connected through the positioning clamping part (27), the fixed-point water blowing assembly is arranged on the translation component (25).
2. The automated cleaning system of aluminum alloy battery assembly housing of claim 1, wherein: the heating and drying station group comprises a third sealed chamber (13), a heating and drying assembly and a second mist discharging assembly, wherein the heating and drying assembly and the second mist discharging assembly are arranged in the third sealed chamber (13).
3. The automated cleaning system of aluminum alloy battery assembly housing of claim 2, wherein: the closed loop line shape of the conveying track (1) is a horseshoe magnet shape, the conveying track (1) is arranged around the edge of the horseshoe magnet shape, the feeding station (2) and the discharging station (3) are arranged on the edge of the outer side of the horseshoe magnet shape, the first sealing chamber (9), the second sealing chamber (10) and the third sealing chamber (13) are arranged on the edge of the inner side of the horseshoe magnet shape, and the first sealing chamber (9) and the second sealing chamber (10) are arranged in a close proximity mode and are arranged opposite to the third sealing chamber (13).
4. The automated cleaning system of aluminum alloy battery assembly housing of claim 3, wherein: a sealed clean room (14) is arranged between the third sealed chamber (13) and the blanking station (3), and the clean room (14) is arranged around the outer side edge of the horseshoe-shaped magnet.
5. The automated cleaning system of aluminum alloy battery assembly housing of claim 1, wherein: the high-pressure spraying station (4) comprises a first spraying part and a second spraying part which are arranged oppositely and in parallel, a workpiece (6) passes through a space formed between the first spraying part and the second spraying part, a plurality of groups of first spray nozzles (15) which are oppositely arranged are arranged in the middle of the first spraying part and in the middle of the second spraying part, and second spray nozzles (16) which are obliquely arranged are arranged at the two ends of the first spraying part and the two ends of the second spraying part.
6. The process of the automatic cleaning system for the aluminum alloy battery assembly shell according to any one of claims 1 to 5, wherein the process comprises the following steps: the process comprises the following steps:
s1: -mounting the work pieces (6) in the hangers (17) on the conveying track (1) by means of the loading station (2);
s2: the conveying rail (1) carries the workpiece (6) and enters the high-pressure spraying station (4), a spray head in the high-pressure spraying station (4) sprays 20-30 Bar of high-pressure water, the high-pressure water washes black ash on the workpiece (6), the workpiece enters the first air drying station (7) after the high-pressure water washing is finished, and the first water removal work is carried out in the first air drying station (7) in an air blowing mode;
s3: the workpiece (6) after the first water removal operation enters the clean water rinsing station (5) for low-pressure water spraying cleaning to remove residual dirt on the workpiece (6), and the workpiece enters the second air drying station (8) after the residual dirt is removed to perform the second water removal operation in an air blowing mode;
s4: after the secondary water removal operation, the workpiece enters the left water pouring assembly (11), and the left water pouring assembly (11) assists the workpiece (6) to incline for 4-6 degrees in the forward conveying direction and keeps the posture for 5-6 min;
s5: after the work in the left side water pouring assembly (11) is finished, the workpiece (6) enters the right side water pouring assembly (12), the right side water pouring assembly (12) assists the workpiece (6) to incline 9-11 degrees in the opposite direction of the forward conveying direction, the posture is kept for 5-6 min, and meanwhile, the fixed point water blowing assembly is used for performing fixed point water removal work on the blind holes in the workpiece (6);
s6: then pushing the workpiece (6) into a third sealing chamber (13), and drying the workpiece (6) in the third sealing chamber (13) by adopting hot air at the temperature of 60-80 ℃;
s7: after the drying operation is finished, the workpiece enters a clean room (14), and the workpiece is kept in the clean room (14) for 60-80 min, so that the workpiece (6) is in a natural cooling and airing state;
s8: and finally, the workpiece (6) enters the blanking station (3) for unloading operation.
7. The process according to claim 6, characterized in that: the first mist discharge assembly is enabled in the step S2, and the second mist discharge assembly is enabled in the step S6.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110808798.2A CN113477596B (en) | 2021-07-16 | 2021-07-16 | Automatic cleaning system and process for aluminum alloy battery assembly shell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110808798.2A CN113477596B (en) | 2021-07-16 | 2021-07-16 | Automatic cleaning system and process for aluminum alloy battery assembly shell |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113477596A CN113477596A (en) | 2021-10-08 |
| CN113477596B true CN113477596B (en) | 2022-04-22 |
Family
ID=77941919
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110808798.2A Active CN113477596B (en) | 2021-07-16 | 2021-07-16 | Automatic cleaning system and process for aluminum alloy battery assembly shell |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113477596B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114370754B (en) * | 2022-01-18 | 2023-05-30 | 常州君合科技股份有限公司 | Step box type three-dimensional sintering furnace |
| CN115254725A (en) * | 2022-05-11 | 2022-11-01 | 岚图汽车科技有限公司 | Novel application pretreatment electrophoresis hoist self-cleaning system |
| CN116116796A (en) * | 2023-04-04 | 2023-05-16 | 常州钜苓铸造有限公司 | Full-automatic push rod type cleaning machine |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202105823U (en) * | 2011-04-15 | 2012-01-11 | 武汉韩泰智能科技有限公司 | Multistation combined rotary type cleaning machine |
| CN102307435B (en) * | 2011-08-25 | 2012-11-21 | 高德（无锡）电子有限公司 | Cleaning process for high-density interconnected printed circuit board (HDI PCB) |
| CN105312290B (en) * | 2014-07-28 | 2017-10-03 | 重庆科本科技有限公司 | Cylinder body poacher |
| CN204107945U (en) * | 2014-07-28 | 2015-01-21 | 重庆科本科技有限公司 | Cylinder body poacher |
| CN105251744B (en) * | 2015-10-16 | 2017-05-10 | 扬州金威环保科技有限公司 | Roll-over motion control system of automatic roll-over frame |
| CN105499188B (en) * | 2016-01-06 | 2018-01-09 | 凤城市时代龙增压器制造有限公司 | Two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine |
| KR101947526B1 (en) * | 2016-12-29 | 2019-02-15 | (주)삼기오토모티브 | High pressure deburring equipment cleaning |
| CN108144935A (en) * | 2018-02-01 | 2018-06-12 | 董琴 | A kind of cleaning equipment for drum |
| CN212238318U (en) * | 2019-11-29 | 2020-12-29 | 宜昌中威清洗机有限公司 | Intelligent cleaning machine |
| CN111632918B (en) * | 2020-06-11 | 2024-09-06 | 东莞市日和自动化设备有限公司 | Full-automatic cleaning machine |
-
2021
- 2021-07-16 CN CN202110808798.2A patent/CN113477596B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN113477596A (en) | 2021-10-08 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN113477596B (en) | Automatic cleaning system and process for aluminum alloy battery assembly shell | |
| US6321760B1 (en) | Industrial cleaning facility | |
| CN106694463B (en) | Precise hardware high-frequency ultrasonic cleaning equipment based on PLC control | |
| CN108499957B (en) | Full-automatic ultrasonic cleaning system | |
| CN107598406B (en) | Flexible automatic welding production line for electric four-wheeled vehicle frame | |
| KR101637053B1 (en) | Electrode washing method and system | |
| CN212238318U (en) | Intelligent cleaning machine | |
| CN113414641B (en) | Automatic production line and production process of aluminum alloy battery box | |
| CN207914003U (en) | A kind of stainless steel kitchenware automation paint equipment | |
| CN206122234U (en) | Transmission housing automatic cleaning machine | |
| CN110496842B (en) | System for cleaning tray | |
| CN221435788U (en) | Machining device for automobile shock absorber support castings | |
| MX2014000789A (en) | Batch cleaning apparatus and method for batch cleaning printed circuit boards. | |
| CN220879680U (en) | Cleaning tool for automobile parts | |
| CN218554987U (en) | Cleaning device for gantry manipulator | |
| CN205673261U (en) | Cylinder cover for diesel engine automatic rinser | |
| CN208230367U (en) | Pass through formula cleaning equipment for parts | |
| CN214646939U (en) | Online PCB moves automatic seal machine that spouts that carries and turn-over | |
| CN214055262U (en) | Feeding device for pencil sharpener production line based on SCARA robot | |
| CN212633772U (en) | Glass processing is with wasing dry integrated device | |
| CN107866398B (en) | Efficient intelligent high-pressure water cleaning equipment and working method thereof | |
| CN209452427U (en) | A kind of coiled pipe cleaning equipment | |
| CN208787793U (en) | Wing changes production line | |
| CN112474577A (en) | Multistation ultrasonic cleaning drying device | |
| JPH044082A (en) | Washing and drying device for moving container |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB03 | Change of inventor or designer information |
Inventor after: Deng Yongbing Inventor after: Wu Dexuan Inventor after: Liu Jun Inventor after: Fang Qicai Inventor before: Deng Yongbin Inventor before: Wu Dexuan Inventor before: Liu Jun Inventor before: Fang Qicai |
|
| CB03 | Change of inventor or designer information | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |