CN205673261U - Cylinder cover for diesel engine automatic rinser - Google Patents

Cylinder cover for diesel engine automatic rinser Download PDF

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Publication number
CN205673261U
CN205673261U CN201620560413.XU CN201620560413U CN205673261U CN 205673261 U CN205673261 U CN 205673261U CN 201620560413 U CN201620560413 U CN 201620560413U CN 205673261 U CN205673261 U CN 205673261U
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China
Prior art keywords
station
workpiece
drying station
around
diesel engine
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Active
Application number
CN201620560413.XU
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Chinese (zh)
Inventor
韩加振
程和平
李志�
陈剑梅
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Supporting Co Ltd Of Ship Power In Anqing
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Supporting Co Ltd Of Ship Power In Anqing
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Priority to CN201620560413.XU priority Critical patent/CN205673261U/en
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Abstract

The utility model discloses a kind of cylinder cover for diesel engine automatic rinser, including spray station, wind cut position, Drying station and roller conveyor;Roller conveyor conveying workpieces passes sequentially through spray station, wind cut position and Drying station;Spray station is equipped with plurality of high voltage shower nozzle around six faces of workpiece;High-pressure nozzle sprays cleaning fluid towards workpiece;Wind cut position is provided with the compressed-air actuated shower nozzle of ejection around workpiece six face;Drying station includes heated-air drying station and vacuum drying station;Heated-air drying station is around workpiece setting moist closet;Moist closet is formed around the body of wall that insulation material is made, and is provided with heating element heater in moist closet, and workpiece is dried by heating element heater by heating and thermal insulation room air;It is vacuum dried the dry place that station is airtight around workpiece setting and keeps vacuum.The utility model can be automatically performed the cleaning to cylinder head, dry up, is dried, it is not necessary to artificial, operating efficiency is high, is particularly suited for the cleaning of large-scale diesel engine cylinder head.

Description

Cylinder cover for diesel engine automatic rinser
Technical field
The utility model relates to technical field of diesel engine production, particularly relates to a kind of for high-powered medium-speed diesel engines cylinder The cleaning machine of lid.
Background technology
The cylinder head of diesel engine needs through operations such as over cleaning, grinding, the water pressure test, assemblings when assembling.In Yi Ban Light duty diesel engine cylinder head is little, lightweight due to volume, can sequentially be machined by above-mentioned operation respectively, each operation Perhaps in same workshop, perhaps there is not same workshop, the mobile carrying of work can use dolly or a dead lift.
For the cylinder head of high-power diesel engine, due to bulky, weight reaches hundreds of kilogram, at all cannot manually or make With dolly carrying, additionally need when surface cleaning to be cleaned by each face upper and lower of cylinder head and be dried, it is therefore desirable to A kind of special cleaning machinery.
Content of the invention
The technical problems to be solved in the utility model is to provide high-powered medium-speed diesel engines cylinder head automatic rinser.
In order to solve above-mentioned technical problem, the technical solution adopted in the utility model is: cylinder cover for diesel engine cleans automatically Machine, including spray station, wind cut position, Drying station and roller conveyor;
Roller conveyor conveying workpieces passes sequentially through spray station, wind cut position and Drying station;
Spray station is equipped with plurality of high voltage shower nozzle around six faces of workpiece;High-pressure nozzle cleans towards workpiece ejection Liquid;
Wind cut position is provided with the compressed-air actuated shower nozzle of ejection around workpiece six face;
Drying station includes heated-air drying station and vacuum drying station;
Heated-air drying station is around workpiece setting moist closet;Moist closet is formed around the body of wall that insulation material is made, and protects Being provided with heating element heater in greenhouse, workpiece is dried by heating element heater by heating and thermal insulation room air;
It is vacuum dried the dry place that station is airtight around workpiece setting and keeps vacuum.
As preferably:
The cleaning fluid of spray station can spray after heating, and flows into cleaning fluid tank recycling by pipeline.
Heating element heater is electrical heating elements.
The beneficial effects of the utility model are:
The cleaning to cylinder head can be automatically performed, dry up, be dried, it is not necessary to artificial, operating efficiency is high, is particularly suited for large-scale The cleaning of cylinder cover for diesel engine.
Brief description
With detailed description of the invention, the utility model is described in further detail below in conjunction with the accompanying drawings.
Fig. 1 is first wash owner's view of the utility model cylinder cover for diesel engine automatic rinser embodiment.
Fig. 2 is the first wash machine top view of the utility model cylinder cover for diesel engine automatic rinser embodiment.
Fig. 3 is the A-A sectional view of Fig. 1.
Fig. 4 is the B-B sectional view of Fig. 1.
Fig. 5 is secondary cleaning owner's view of the utility model cylinder cover for diesel engine automatic rinser embodiment.
Marking in figure, 1-high-pressure wash station, 2-wind cut position, 3-rinses station, 4-heated-air drying station, and 5-vacuum is done Dry station, 6-high-pressure nozzle, 7-roller conveyor, 8-insulated wall, 9-heating, 10-clean in place station.
Detailed description of the invention
Fig. 1 is a kind of automatic rinser for cylinder cover for diesel engine, is cut by high-pressure wash station the 1st, wind adjacent successively The 2nd, station rinses station the 3rd, wind cut position the 2nd, heated-air drying station 5 and a roller conveyor 7 forms.
Roller conveyor 7 is driven by motor, and conveying workpieces passes sequentially through high-pressure wash station the 1st, wind cut position the 2nd, fuller Position the 3rd, wind cut position 2 and heated-air drying station 5.
High-pressure wash station 1 is identical with rinsing station 3 structure, is all equipped with multiple high-pressure nozzle in six faces around workpiece 6, driven high-pressure nozzle towards workpiece ejection cleaning fluid (Fig. 3) by high-pressure hydraulic pump.
Cleaning fluid can be sprayed after being heated by Electric heating, and rinse liquid temperature can be heated to not less than 80 DEG C, Cleaning fluid pH=9~11, and ejection cleaning fluid enter cleaning fluid tank by pipeline so that cleaning fluid can be recycled, cleaning solution The circulatory system is additionally provided with debris removal and filter.
The mutual not crossfire of the cleaning fluid of each station, is added with antirust agent in cleaning fluid.Cleaning fluid tank all by " soiling solution tank " with " net Liquid case " separately, and is provided with multiple stage filter units and the soiling solution cleaning backflow is processed into clean cleaning fluid is sprayed by high-pressure pump Go out cleaning workpiece.
Cleaning fluid casing is arranged on equipment rear portion, and cleaning fluid tank is by casing, heated by electrodes system, temperature control system, filtration system System, tank level control system etc. form, and casing is double-decked insulation, and inner bag is stainless steel material, and casing arranges water inlet, draining Mouth, overfall, sewage draining exit, " soiling solution tank " and " net liquid case " two water tanks should form water circulation, after the water of net liquid water tank is heated Enter station by water pump to be carried out, clean used cleaning fluid and automatically flow into soiling solution tank, enter net liquid through filtration system Water tank, heated reuses.
Being provided with 2 wind cut positions, i.e. 2 wind cut positions are identical structures, are provided with ejection compression sky around workpiece six face The shower nozzle of gas.2 wind cut positions are arranged in respectively after high-pressure wash station and rinsing station, before compressed air removing High-pressure wash station and rinsing station at the residual liquid of cylinder cap surfaces externally and internally.Compressed air gas source is provided by air accumulator.
On cylinder head assembly line, cylinder head needs through secondary cleaning.First wash is for cleaning, is dried polishing knot Cylinder cap after bundle, secondary cleaning is for cleaning the mill iron filings etc. producing after grinding.
Heated-air drying station 5 is around workpiece setting insulated wall 8, and is additionally provided with heating 9, heating in insulated wall Carry out heated-air drying (Fig. 4) by heating and thermal insulation air within the walls to workpiece.Heated-air drying station 5 is mainly used in the first of cylinder head Cleaning, at this moment cylinder head is not owing to also loading onto parts completely, and installation position is large hole hole or space, by hot blast energy Enough efficient drying is carried out to these holes or space.
In fig. 2, it is all disposed within all water, electricity, gas pipelines and other auxiliary equipment of cleaning machine on rear side of equipment entirety.
Secondary cleaning machine shown in Fig. 5, by high-pressure wash station the 1st, clean in place station the 10th, heated-air drying station the 5th, vacuum Drying station 11 forms.
Wherein high-pressure wash station 1 and clean in place station 10 are substantially similar, and difference is that clean in place station 10 increases One positioning nozzle extending downwardly from, is exclusively used in the cleaning at some position of workpiece.
Vacuum drying station 11 is then around one airtight space of workpiece setting, and this space keeps true to vacuumize mode Dummy status.Vacuum drying station is mainly used in the secondary cleaning of cylinder head, and now cylinder head has completed assembling, all installing holes Parts have all been loaded onto in hole or space, only remain moisture in the gap very little equipped with parts, in vacuum state The moisture of these residuals is extracted out from gap and is reached drying purpose.
Cylinder head automatic rinser uses on-line cleaning mode, is therefore connected in one with assembly line in design.Treat The cylinder head washed enters cleaning machine from left side, is driven by variable-frequency motor by roller conveyor and advances, and transporting velocity is 0.15~ 1.5m/min, and the speed of variable-frequency motor is stepless adjustable.
The material of cleaning machine is stainless steel wire drawing plate (S304-2B bushing) and makes.Internal layer all uses δ 3.0mm S304-2B anticorrosion stainless steel makes cell body, and it is outside uses δ 1.0mm S304-2B anticorrosion stainless steel panel beating to make, middle added with Stainless steel angle steel, channel-section steel are support.Its outward appearance is neat and artistic, durable in use, does not corrodes in wet condition, has good resistance to The property used.
Weld seam all uses argon arc welding, and butt welded seam is processed, anticorrosion, it is ensured that weld seam and matrix material color phase With.
Above-described the utility model embodiment, is not intended that the restriction to the utility model protection domain.Any Modification, equivalent and the improvement etc. made within spirit of the present utility model and principle, should be included in the utility model Claims within.

Claims (3)

1. cylinder cover for diesel engine automatic rinser, it is characterised in that include spray station, wind cut position, Drying station and cylinder Conveyer belt;
Described roller conveyor conveying workpieces passes sequentially through spray station, wind cut position and Drying station;
Described spray station is equipped with plurality of high voltage shower nozzle around six faces of workpiece, and high-pressure nozzle cleans towards workpiece ejection Liquid;
Described wind cut position is provided with the compressed-air actuated shower nozzle of ejection around workpiece six face;
Described Drying station includes heated-air drying station and vacuum drying station;
Described heated-air drying station is around workpiece setting moist closet;Described moist closet is formed around the body of wall that insulation material is made, And it in moist closet, is provided with heating element heater, workpiece is dried by heating element heater by heating and thermal insulation room air;
Described vacuum drying station airtight around workpiece setting and keep vacuum dry place.
2. cylinder cover for diesel engine automatic rinser according to claim 1, it is characterised in that: the cleaning of described spray station Liquid can spray after heating, and flows into cleaning fluid tank recycling by pipeline.
3. cylinder cover for diesel engine automatic rinser according to claim 1, it is characterised in that: described heating element heater is that electricity adds Thermal element.
CN201620560413.XU 2016-06-13 2016-06-13 Cylinder cover for diesel engine automatic rinser Active CN205673261U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620560413.XU CN205673261U (en) 2016-06-13 2016-06-13 Cylinder cover for diesel engine automatic rinser

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620560413.XU CN205673261U (en) 2016-06-13 2016-06-13 Cylinder cover for diesel engine automatic rinser

Publications (1)

Publication Number Publication Date
CN205673261U true CN205673261U (en) 2016-11-09

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201620560413.XU Active CN205673261U (en) 2016-06-13 2016-06-13 Cylinder cover for diesel engine automatic rinser

Country Status (1)

Country Link
CN (1) CN205673261U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112296043A (en) * 2019-07-23 2021-02-02 中国石油化工股份有限公司 Automatic cleaning machine and cleaning method for metal bowl of grinding machine
CN114700309A (en) * 2022-04-20 2022-07-05 麻城市达富石业有限公司 Circulating stone material belt cleaning device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112296043A (en) * 2019-07-23 2021-02-02 中国石油化工股份有限公司 Automatic cleaning machine and cleaning method for metal bowl of grinding machine
CN114700309A (en) * 2022-04-20 2022-07-05 麻城市达富石业有限公司 Circulating stone material belt cleaning device

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