CN105460275A - Automatic sorting equipment for set top boxes - Google Patents
Automatic sorting equipment for set top boxes Download PDFInfo
- Publication number
- CN105460275A CN105460275A CN201510994381.4A CN201510994381A CN105460275A CN 105460275 A CN105460275 A CN 105460275A CN 201510994381 A CN201510994381 A CN 201510994381A CN 105460275 A CN105460275 A CN 105460275A
- Authority
- CN
- China
- Prior art keywords
- slide block
- set top
- controller
- top box
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
Abstract
The invention provides automatic sorting equipment for set top boxes. The automatic sorting equipment for the set top boxes comprises a machine frame, a display rack, a controller, a bar information input device, a mechanical arm, a sliding rod, guide rails and a liquid crystal display. The display rack is fixedly arranged on one side of the machine frame. A product display table is fixedly installed at the upper end of the machine frame. The liquid crystal display is fixedly installed on one side of the product display table. The bar information input device is fixedly installed on one side of the liquid crystal display. The corresponding guide rails are fixedly installed on the two sides of the upper end of the display rack respectively. First sliding blocks are arranged on the guide rails respectively. A second sliding block is installed on the sliding rod. The mechanical arm is installed on the second sliding block. The automatic sorting equipment for the set top boxes is simple in structure, convenient to operate and high in automation degree. Compared with the prior art, by the adoption of the equipment, the number of relevant operators is greatly reduced, so that manpower resources are effectively saved, and labor cost investment is effectively reduced. Compared with manual operation, by the adoption of the equipment, the ranking quality is greatly improved, and the situation that errors and omission are generated, and consequentially subsequent management problems are caused is avoided.
Description
Technical field
The present invention relates to a kind of Set Top Box production facilities technical field, be specifically related to a kind of Set Top Box automatic sorting apparatus.
Background technology
Set Top Box, also known as digital video switching box (English: SetTopBox is called for short STB), is the equipment connecting vision receiver and outside source.The digital signal of compression can be changed into television content by it, and shows on a television set.Signal can from wire cable, satellite antenna, broadband network and terrestrial broadcasting.Except the image that the content that Set Top Box receives can provide except simulated television, sound, be more to receive digital content, comprise electronic program guides, internet webpage, captions etc.Make user can watch digital television program in existing vision receiver, and carry out interactive digital amusement, education and commercialization activity by network.
Along with the arrival of digital times, by also more and more universal for the function of digitized sound.At present, the function of Set Top Box is also more and more abundanter, no matter can see the existence of Set Top Box in various places such as office, study, life, amusements, and to become people's life, work one of indispensable instrument.
After Set Top Box has been produced, also needing to do last procedure, is exactly want the MAC Address of CD writers top box (a kind of physical address), and the K code (define in bus specification 12 special command code) distributed and product string number.Then enter packaging section, the packaging section of Set Top Box is that Set Top Box produces one of important link, it relate to product sell after maintenance, the problem such as to search.Present stage Set Top Box manufacturing enterprise part packaging section board complete after need to carry out scheduling, namely attach bar code according to machine and carry out order vanning, in the sequencer procedure of bar code, the whole of major part enterprise employing are manual work, and general needs three people carry out coordinated simultaneously and just can complete.But, to, in strict accordance with the operation that puts in order of Set Top Box, be upset in the board of order in a pile to select in operation in packaging process, depend on artificial judgment like this, not only substantially increase work capacity, simultaneously, can not ensure to be free from mistakes, easily produce the problems such as mistakes and omissions, the quality status made is unstable, cause managerial problem, and, by manual operation, greatly reduce production effect, also improve productive costs, do not meet the needs of modern production.
Therefore, for the problems referred to above, the present invention proposes a kind of new technology, has come to pack the sequence of board by mechanical equipment.
Summary of the invention
The object of the invention is to solve part Set Top Box serious in finished product stage sequence complexity, manpower waste, the problems such as inefficiency.Operating personal only need be responsible for finished product being placed to appointed product and display platform by board bar code information input system, and equipment completes the sequence work of board automatically, the Set Top Box automatic sorting apparatus of guaranteed quality stability while reduction operation manpower.
The present invention is achieved through the following technical solutions:
A kind of Set Top Box automatic sorting apparatus, comprise frame, display frame, controller, bar code information input device, mechanical arm, slide bar, guide rail and Liquid Crystal Display, described frame side is fixedly laid and is displayed frame, described frame lower end is provided with base plate, described base plate fixedly lays controller, described frame upper end is installed with product and displays platform, described product is displayed platform side and is installed with Liquid Crystal Display, described Liquid Crystal Display side is installed with bar code information input device, described both sides, frame upper end of displaying all are installed with corresponding guide rail, guide rail is equipped with the first slide block, described slide bar is connected by the guide rail that the first slide block is corresponding with two, described slide bar is provided with the second slide block, described second slide block is provided with mechanical arm, described first slide block, second slide block is all connected with controller with mechanical arm.
Further, described Liquid Crystal Display and bar code information input device respectively institute's controller be connected.
Further, described slide bar is by the first slide block transverse shifting on guide rail.
Further, described mechanical arm vertically moves on slide bar by the second slide block.
Further, described mechanical arm can move up and down.
Further, described second slide block is installed with position sensor, and described position sensor is connected with controller.
Further, described in display on frame and can lay several packing chests, described packing chest is arranged in by two row and displays on frame.
Further, described guide rail both sides are equipped with block.
A using method for Set Top Box automatic sorting apparatus, comprises the following steps:
A, the finished product machine top box posting bar code is placed on product displays on platform, by bar code information input device, the bar code information of finished product machine top box is entered in the system of controller, packing chest is displayed on frame by orderly being placed in of arrangement mode of two row, then the position sensor controlled on the second slide block by controller is analyzed packing chest position, and is entered in the system of controller;
B, controller control mechanical arm catching device top box, by the first slide block, the second slide block, cooperatively interacting between guide rail and slide bar, are placed on by the Set Top Box of gripping in the packing chest of specifying, lay 5 Set Top Boxes in each packing chest at the most;
C, when after packing chest vanning, information by Liquid Crystal Display, is fed back conjunction worker in the mode of word by the system in controller, and worker reapposes empty package case continuation effect after being taken out by trunkful product.
The invention has the beneficial effects as follows:
1, this device structure is simple, and easy to operate, degree of automation is high;
2, this equipment compared with prior art, greatly reduces relevant operating personal, thus effectively saved human resources, and human cost drops into;
3, this equipment is compared with manual operation, substantially increases the quality of sequence, avoids problems such as producing mistakes and omissions, causes follow-up problem of management;
4, this equipment is compared with manpower operation, substantially increases work efficiency, has saved time cost, thus has effectively improve economic benefit;
5, the using method of this equipment is simple, and rationally, degree of automation is high, effectively ensure that the stability of product quality.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Wherein Reference numeral is:
1, frame;
2, frame is displayed;
3, controller;
4, Liquid Crystal Display;
5, bar code information input device;
6, guide rail;
7, the first slide block;
8, the second slide block;
9, slide bar;
10, mechanical arm;
11, position sensor;
12, product displays platform;
13, base plate;
14, packing chest;
15, block.
Detailed description of the invention
Illustrate below in conjunction with accompanying drawing and with detailed description of the invention, the present invention to be described further.In order to complete understanding the present invention, refer to numerous detail in the following detailed description.But it should be appreciated by those skilled in the art that the present invention can realize without the need to these details.
Embodiment 1
As shown in Figure 1, a kind of Set Top Box automatic sorting apparatus, comprise frame 1, display frame 2, controller 3, bar code information input device 5, mechanical arm 10, slide bar 9, guide rail 6 and Liquid Crystal Display 4, frame 1 side is fixedly laid and is displayed frame 2, frame 1 lower end is provided with base plate 13, base plate 13 fixedly lays controller 3, frame 1 upper end is installed with product and displays platform 12, product is displayed platform 12 side and is installed with Liquid Crystal Display 4, Liquid Crystal Display 4 side is installed with bar code information input device 5, display both sides, frame 2 upper end and be all installed with corresponding guide rail 6, guide rail 6 is equipped with the first slide block 7, slide bar 9 is connected by the guide rail 6 that the first slide block 7 is corresponding with two, slide bar 9 is provided with the second slide block 8, second slide block 8 is provided with mechanical arm 10, first slide block 7, second slide block 8 is all connected with controller 3 with mechanical arm 10.
In the present embodiment, Liquid Crystal Display 4 and bar code information input device 5 respectively institute's controller 3 be connected.
Described bar code information input device 5 is connected with controller 3, Set Top Box entry information can be transferred in the system of controller 3, Liquid Crystal Display 4 is connected with controller 3, and operating personal manipulates controller 3 by Liquid Crystal Display, facilitate and employ, also save human cost.
Embodiment 2
As shown in Figure 1, a kind of Set Top Box automatic sorting apparatus, comprise frame 1, display frame 2, controller 3, bar code information input device 5, mechanical arm 10, slide bar 9, guide rail 6 and Liquid Crystal Display 4, frame 1 side is fixedly laid and is displayed frame 2, frame 1 lower end is provided with base plate 13, base plate 13 fixedly lays controller 3, frame 1 upper end is installed with product and displays platform 12, product is displayed platform 12 side and is installed with Liquid Crystal Display 4, Liquid Crystal Display 4 side is installed with bar code information input device 5, display both sides, frame 2 upper end and be all installed with corresponding guide rail 6, guide rail 6 is equipped with the first slide block 7, slide bar 9 is connected by the guide rail 6 that the first slide block 7 is corresponding with two, slide bar 9 is provided with the second slide block 8, second slide block 8 is provided with mechanical arm 10, first slide block 7, second slide block 8 is all connected with controller 3 with mechanical arm 10.
In the present embodiment, slide bar 9 is by the first slide block 7 transverse shifting on guide rail 6.
In the present embodiment, mechanical arm 10 vertically moves on slide bar 9 by the second slide block 8.
In the present embodiment, mechanical arm 10 can move up and down.
In the present embodiment: controller 3 respectively with the first slide block 7, second slide block 8 is connected with mechanical arm 10, first slide block 7 and guide rail 6 are to the transverse shifting realizing mechanical arm 10, second slide block 8 and slide bar 9 can implement vertically moving of mechanical arm 10, mechanical arm 10 itself can realize moving up and down, controller 3 is to the first slide block 7, the real-time control of the second slide block 8 and mechanical arm 10, carry out laying of mechanical arm 10 pairs of products, degree of automation is high, improve work efficiency, into about time cost, simultaneously, ensure that stability and the quality of work, improve economic benefit.
Embodiment 3
As shown in Figure 1, a kind of Set Top Box automatic sorting apparatus, comprise frame 1, display frame 2, controller 3, bar code information input device 5, mechanical arm 10, slide bar 9, guide rail 6 and Liquid Crystal Display 4, frame 1 side is fixedly laid and is displayed frame 2, frame 1 lower end is provided with base plate 13, base plate 13 fixedly lays controller 3, frame 1 upper end is installed with product and displays platform 12, product is displayed platform 12 side and is installed with Liquid Crystal Display 4, Liquid Crystal Display 4 side is installed with bar code information input device 5, display both sides, frame 2 upper end and be all installed with corresponding guide rail 6, guide rail 6 is equipped with the first slide block 7, slide bar 9 is connected by the guide rail 6 that the first slide block 7 is corresponding with two, slide bar 9 is provided with the second slide block 8, second slide block 8 is provided with mechanical arm 10, first slide block 7, second slide block 8 is all connected with controller 3 with mechanical arm 10.
In the present embodiment: the second slide block 8 is installed with position sensor 11, and position sensor 11 is connected with controller 3.
In the present embodiment: the second slide block 8 is provided with position sensor 11, the position of packing chest 14 on frame 2 is displayed in described position sensor 11 induction, then location information is sent to controller 3, location information is simulated by Liquid Crystal Display 4 by controller 3, what facilitate mechanical arm 10 pairs of Set Top Boxes lays operation, ensure that the stability of sequence.
Embodiment 4
As shown in Figure 1, a kind of Set Top Box automatic sorting apparatus, comprise frame 1, display frame 2, controller 3, bar code information input device 5, mechanical arm 10, slide bar 9, guide rail 6 and Liquid Crystal Display 4, frame 1 side is fixedly laid and is displayed frame 2, frame 1 lower end is provided with base plate 13, base plate 13 fixedly lays controller 3, frame 1 upper end is installed with product and displays platform 12, product is displayed platform 12 side and is installed with Liquid Crystal Display 4, Liquid Crystal Display 4 side is installed with bar code information input device 5, display both sides, frame 2 upper end and be all installed with corresponding guide rail 6, guide rail 6 is equipped with the first slide block 7, slide bar 9 is connected by the guide rail 6 that the first slide block 7 is corresponding with two, slide bar 9 is provided with the second slide block 8, second slide block 8 is provided with mechanical arm 10, first slide block 7, second slide block 8 is all connected with controller 3 with mechanical arm 10.
In the present embodiment: the second slide block 8 is installed with position sensor 11, and position sensor 11 is connected with controller 3.
In the present embodiment, display on frame 10 and can lay several packing chests 14, packing chest 14 is arranged in by two row and displays on frame 10.
In the present embodiment, position and the packing chest 14 position one_to_one corresponding displaying frame 2 of the packing chest 14 in controller 3 in system, when after finished product machine station information typing controller 3, controller 3 automatic Identification goes out this packing chest 14 position, board place, capture board by mechanical arm 10 and be placed in the packing chest 14 of regulation, improve the particularity of laying, and ensure that the phenomenon that there will not be leakage misplaced occurs.
Embodiment 5
As shown in Figure 1, a kind of Set Top Box automatic sorting apparatus, comprise frame 1, display frame 2, controller 3, bar code information input device 5, mechanical arm 10, slide bar 9, guide rail 6 and Liquid Crystal Display 4, frame 1 side is fixedly laid and is displayed frame 2, frame 1 lower end is provided with base plate 13, base plate 13 fixedly lays controller 3, frame 1 upper end is installed with product and displays platform 12, product is displayed platform 12 side and is installed with Liquid Crystal Display 4, Liquid Crystal Display 4 side is installed with bar code information input device 5, display both sides, frame 2 upper end and be all installed with corresponding guide rail 6, guide rail 6 is equipped with the first slide block 7, slide bar 9 is connected by the guide rail 6 that the first slide block 7 is corresponding with two, slide bar 9 is provided with the second slide block 8, second slide block 8 is provided with mechanical arm 10, first slide block 7, second slide block 8 is all connected with controller 3 with mechanical arm 10.Display on frame 10 and can lay several packing chests 14, packing chest 14 is arranged in by two row and displays on frame 10.
A using method for Set Top Box automatic sorting apparatus, comprises the following steps:
A, the finished product machine top box posting bar code is placed on product displays on platform 12, by bar code information input device 5, the bar code information of finished product machine top box is entered in the system of controller 3, packing chest 14 is displayed on frame 2 by orderly being placed in of arrangement mode of two row, then the position sensor 11 pairs of packing chest positions controlled on the second slide block 8 by controller 3 are analyzed, and are entered in the system of controller 3;
B, controller 3 control mechanical arm 10 catching device top box, by the first slide block 7, second slide block 8, cooperatively interacting between guide rail 6 and slide bar 9, are placed on by the Set Top Box of gripping in the packing chest 14 of specifying, lay 5 Set Top Boxes in each packing chest 14 at the most;
C, after packing chest 14 is cased, information by Liquid Crystal Display 4, is fed back conjunction worker in the mode of word by the system in controller 3, and worker reapposes empty package case 14 continuation effect after being taken out by trunkful product.
In the present embodiment, this is simply easy to operate, rational in infrastructure, and degree of automation is high, improves work efficiency, has saved time cost, has improve economic benefit.
Embodiment 6
As shown in Figure 1, a kind of Set Top Box automatic sorting apparatus, comprise frame 1, display frame 2, controller 3, bar code information input device 5, mechanical arm 10, slide bar 9, guide rail 6 and Liquid Crystal Display 4, frame 1 side is fixedly laid and is displayed frame 2, frame 1 lower end is provided with base plate 13, base plate 13 fixedly lays controller 3, frame 1 upper end is installed with product and displays platform 12, product is displayed platform 12 side and is installed with Liquid Crystal Display 4, Liquid Crystal Display 4 side is installed with bar code information input device 5, display both sides, frame 2 upper end and be all installed with corresponding guide rail 6, guide rail 6 is equipped with the first slide block 7, slide bar 9 is connected by the guide rail 6 that the first slide block 7 is corresponding with two, slide bar 9 is provided with the second slide block 8, second slide block 8 is provided with mechanical arm 10, first slide block 7, second slide block 8 is all connected with controller 3 with mechanical arm 10.
In the present embodiment, Liquid Crystal Display 4 and bar code information input device 5 respectively institute's controller 3 be connected.
In the present embodiment, slide bar 9 is by the first slide block 7 transverse shifting on guide rail 6.
In the present embodiment, mechanical arm 10 vertically moves on slide bar 9 by the second slide block 8.
In the present embodiment, mechanical arm 10 can move up and down.
In the present embodiment: the second slide block 8 is installed with position sensor 11, and position sensor 11 is connected with controller 3.
In the present embodiment, display on frame 10 and can lay several packing chests 14, packing chest 14 is arranged in by two row and displays on frame 10.
In the present embodiment, guide rail 6 both sides are equipped with block 15.
The invention has the beneficial effects as follows:
1, this device structure is simple, and easy to operate, degree of automation is high;
2, this equipment compared with prior art, greatly reduces relevant operating personal, thus effectively saved human resources, and human cost drops into;
3, this equipment is compared with manual operation, substantially increases the quality of sequence, avoids problems such as producing mistakes and omissions, causes follow-up problem of management;
4, this equipment is compared with manpower operation, substantially increases work efficiency, has saved time cost, thus has effectively improve economic benefit;
5, the using method of this equipment is simple, and rationally, degree of automation is high, effectively ensure that the stability of product quality.
By reference to the accompanying drawings preferred embodiment of the present invention is described above, but the present invention is not limited to above-mentioned detailed description of the invention, above-mentioned detailed description of the invention is only schematic, instead of it is restrictive, those of ordinary skill in the art is under enlightenment of the present invention, do not departing under the ambit that present inventive concept and claim protect, also can make a lot of form, every utilize specification sheets of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion, or be directly or indirectly used in other relevant technical fields, all in like manner be included in scope of patent protection of the present invention.
Claims (9)
1. a Set Top Box automatic sorting apparatus, comprise frame, display frame, controller, bar code information input device, mechanical arm, slide bar, guide rail and Liquid Crystal Display, it is characterized in that: described frame side is fixedly laid and displayed frame, described frame lower end is provided with base plate, described base plate fixedly lays controller, described frame upper end is installed with product and displays platform, described product is displayed platform side and is installed with Liquid Crystal Display, described Liquid Crystal Display side is installed with bar code information input device, described both sides, frame upper end of displaying all are installed with corresponding guide rail, guide rail is equipped with the first slide block, described slide bar is connected by the guide rail that the first slide block is corresponding with two, described slide bar is provided with the second slide block, described second slide block is provided with mechanical arm, described first slide block, second slide block is all connected with controller with mechanical arm.
2. a kind of Set Top Box automatic sorting apparatus according to claim 1, is characterized in that: described Liquid Crystal Display and bar code information input device respectively institute's controller are connected.
3. a kind of Set Top Box automatic sorting apparatus according to claim 1, is characterized in that: described slide bar is by the first slide block transverse shifting on guide rail.
4. a kind of Set Top Box automatic sorting apparatus according to claim 1, is characterized in that: described mechanical arm vertically moves on slide bar by the second slide block.
5. a kind of Set Top Box automatic sorting apparatus according to claim 1, is characterized in that: described mechanical arm can move up and down.
6. a kind of Set Top Box automatic sorting apparatus according to claim 1, is characterized in that: described second slide block is installed with position sensor, and described position sensor is connected with controller.
7. a kind of Set Top Box automatic sorting apparatus according to claim 1, is characterized in that: described in display on frame and can lay several packing chests, described packing chest is arranged in by two row and displays on frame.
8. a kind of Set Top Box automatic sorting apparatus according to claim 1, is characterized in that: described guide rail both sides are equipped with block.
9. the using method of a kind of Set Top Box automatic sorting apparatus according to claim 1, is characterized in that: comprise the following steps:
A, the finished product machine top box posting bar code is placed on product displays on platform, by bar code information input device, the bar code information of finished product machine top box is entered in the system of controller, packing chest is displayed on frame by orderly being placed in of arrangement mode of two row, then the position sensor controlled on the second slide block by controller is analyzed packing chest position, and is entered in the system of controller;
B, controller control mechanical arm catching device top box, by the first slide block, the second slide block, cooperatively interacting between guide rail and slide bar, are placed on by the Set Top Box of gripping in the packing chest of specifying, lay 5 Set Top Boxes in each packing chest at the most;
C, when after packing chest vanning, information by Liquid Crystal Display, is fed back conjunction worker in the mode of word by the system in controller, and worker reapposes empty package case continuation effect after being taken out by trunkful product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510994381.4A CN105460275A (en) | 2015-12-28 | 2015-12-28 | Automatic sorting equipment for set top boxes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510994381.4A CN105460275A (en) | 2015-12-28 | 2015-12-28 | Automatic sorting equipment for set top boxes |
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| Publication Number | Publication Date |
|---|---|
| CN105460275A true CN105460275A (en) | 2016-04-06 |
Family
ID=55598529
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510994381.4A Pending CN105460275A (en) | 2015-12-28 | 2015-12-28 | Automatic sorting equipment for set top boxes |
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| CN (1) | CN105460275A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107892020A (en) * | 2017-11-09 | 2018-04-10 | 合肥璨然电子科技有限公司 | One kind automation boxing apparatus |
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Application publication date: 20160406 |