CN105436102B - A kind of FERRITE CORE automatic matching detects screening plant - Google Patents
A kind of FERRITE CORE automatic matching detects screening plant Download PDFInfo
- Publication number
- CN105436102B CN105436102B CN201511006192.8A CN201511006192A CN105436102B CN 105436102 B CN105436102 B CN 105436102B CN 201511006192 A CN201511006192 A CN 201511006192A CN 105436102 B CN105436102 B CN 105436102B
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- Prior art keywords
- ferrite core
- cylinder
- feeding
- detection
- discharging
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- Geophysics And Detection Of Objects (AREA)
Abstract
The invention discloses a kind of FERRITE CORE automatic matching to detect screening plant.Including frame, magnetic core feeding-discharging mechanism, magnetism detector, mounting box feeding mechanism and mismatch discharging mechanism, magnetic core feeding-discharging mechanism is installed in frame, magnetic core feeding-discharging mechanism includes feeding mechanism, positioning detection mechanism, discharging sorting mechanism and the mismatch discharging mechanism arranged successively along FERRITE CORE process processing direction, FERRITE CORE is detected through feeding mechanism into positioning detection mechanism, then is fallen into mounting box feeding mechanism through the sorting mechanism that discharges or taken away by mismatch discharging mechanism.Apparatus of the present invention can replace the artificial positioning for carrying out FERRITE CORE, pairing detection and screening completely, improve operating efficiency, effectively avoid flase drop, maloperation caused by manual operations, the accurate positioning of FERRITE CORE matching, efficient and automation are realized, tuning on-line and matching detection accuracy are good.
Description
Technical field
The present invention relates to a kind of detection screening plant, more particularly to a kind of FERRITE CORE automatic matching detection screening dress
Put, the FERRITE CORE that can use two mounted in pairing mode carries out magnetic detection, the device of screening, realize FERRITE CORE according to
The pairing of electromagnetic property testing requirements uses.
Background technology
In electronic apparatus, the use of FERRITE CORE is quite varied.In many cases, magnetic requirements and it is easy to reach
Installation, some FERRITE COREs need to be divided into two portion paireds uses.During due to production, each ferrite magnetic core performance can not
Can accomplish it is completely the same, this just need to FERRITE CORE according to electromagnetic performance carry out pairing detection, screening, find and meet the requirements
Could match use.
At present, the pairing detection in FERRITE CORE, screening are using being accomplished manually, by manually two FERRITE COREs
It is put into detection coil both sides and pins certain time detection, packing box assigned position is put into after qualified, there is detection to position
Inaccurate, detection error rate height, while operating efficiency is very low, and especially after personnel work long hours, it is tired muscle easily occur
Labor and cause maloperation.
The content of the invention
In order to solve location difficulty, work present in the screening pairing of the artificial detection in FERRITE CORE production process by force
The shortcomings that degree is big, operating efficiency is low, false drop rate is high, the invention provides a kind of FERRITE CORE automatic matching to detect screening dress
Put, accurate and efficient positioning automation, the FERRITE CORE of matching is put into mounting box in pairs automatically, unmatched to be put into box undetermined.
The present invention uses following technical scheme：
The present invention includes frame, magnetic core feeding-discharging mechanism, magnetism detector, mounting box feeding mechanism and mismatches discharging machine
Structure, magnetic core feeding-discharging mechanism is provided with frame, and magnetic core feeding-discharging mechanism includes handling direction successively along FERRITE CORE process
Feeding mechanism, positioning detection mechanism, discharging sorting mechanism and the mismatch discharging mechanism of arrangement, FERRITE CORE is through feeding mechanism
Detected into positioning detection mechanism, then mounting box feeding mechanism is fallen into or by mismatch discharging machine through the sorting mechanism that discharges
Structure is taken away.
Described feeding mechanism：Including the vertically-guided cylinder that is fixed in frame, U-shaped charging push pedal, a left side enter magazine and
Magazine is entered on the right side, is installed with the frame at groove edge and loads the left side of FERRITE CORE and enter magazine and magazine is entered on the right side, vertically led
The set end of cylinder rod and U-shaped charging push pedal to cylinder is fixedly connected, and magazine is entered on a left side and to enter magazine be inclined bar shaped on the right side
Slot structure, and the outside for being arranged symmetrically in U-shaped charging push pedal opening both ends forms V-shaped structure, wherein FERRITE CORE are along bar
Shape groove direction is arranged successively, and U-shaped charging push pedal opening both ends are connected respectively to that magazine is entered on a left side and magazine bottommost ferrite is entered on the right side
Magnetic core.
Described positioning detection mechanism includes being connected with the detection coil of magnetism detector, has FERRITE CORE positioning work(
The detection type tool of energy and the horizontally-guided cylinder for promoting the horizontal folding of both sides detection type tool；Detection coil passes through detection coil support
Frame is fixedly installed to, two horizontally-guided cylinders are arranged on two sides of detection coil, and horizontally-guided cylinder is by detecting gas
Jar support is fixed in frame, and the cylinder rod of horizontally-guided cylinder is fixedly connected with detection type tool lateral surface, in detection type tool
Side；Guide rod is connected between the detection air cylinder support of both sides, two detection types tool of both sides passes through detection of straight lines bearing
It is actively set on guide rod so that moved under the drive of horizontally-guided cylinder along guide rod；The medial surface of detection type tool is provided with use
In the suction mouth for drawing connection FERRITE CORE, lateral surface is provided with the vacuum interface for connecting air pump, suction mouth and true
Communicated between null interface by the way that detection type tool is internal provided with vacuum passage connection.
Described magnetism detector, magnetism detector are connected with the detection coil, and it is to receive the detection line that it, which is acted on,
Detection signal is enclosed, electromagnetism intensity characteristic is judged according to the current waveform that the detection coil returns.According to testing result, if not
Meet to require, export unqualified signal.
Described discharging sorting mechanism：The feeding gas to move along a straight line is done including take-off assembly on sliding panel and driving sliding panel
Cylinder, the frame top plate at the sorting mechanism that discharges are provided with the groove that falls of FERRITE CORE, and the side of groove is positioning detection mechanism,
Groove opposite side is provided with feeding cylinder, and feeding cylinder is fixed in frame and its cylinder rod is towards positioning detection mechanism direction, is taken
The cylinder rod of material cylinder is fixedly connected with sliding panel, and sliding panel is actively set in the feeding guide rod of groove both sides by bearing, is made
Obtaining feeding cylinder drives lower slider plate to be moved along feeding guide rod, and the feeding group for handling FERRITE CORE is provided with sliding panel
Part.
Described take-off assembly refers to including a pair of feedings with vacuum cup, a pair of driving feedings refer to the cunning for doing to move along a straight line
Take offence the steering motor of cylinder, the gear of a pair of end faces installation sliding cylinder and drive gear, two are provided with mutually on sliding panel
Rotatable drive gear is engaged, one of drive gear connects steering motor, and drive gear end face, which has been fixedly connected with, to be turned
To frame, sliding cylinder is installed on bogie, sliding cylinder cylinder rod along drive gear radially, sliding cylinder cylinder rod and feeding
One end of finger is fixedly connected, and feeding refers to stretches to positioning detection mechanism and be provided with lateral surface along drive gear axial direction, its other end
For drawing the feeding sucker of FERRITE CORE；
When the take-off assembly carries out feeding operation to FERRITE CORE, two sliding cylinder cylinder rods are horizontal；Pass through
After the positioning detection mechanism detection FERRITE CORE, two sliding cylinder cylinder rods are in steering motor band in the take-off assembly
It is vertical by being horizontally diverted under dynamic.If FERRITE CORE testing result is qualified, FERRITE CORE is diverted into what is referred to positioned at feeding
Downside；If FERRITE CORE testing result is unqualified, FERRITE CORE is diverted into positioned at the upside that feeding refers to.
Described mounting box feeding mechanism is provided with vertical including the XY mobile platforms below frame top plate and frame side
Feeding mechanism is stacked, is provided with below the top plate of frame and is used to place the mounting box for detecting qualified FERRITE CORE, mounting box installation
On XY mobile platforms, the mounting box on XY mobile platforms is provided with paired FERRITE CORE installation counterbore, is set in frame
There is the photoelectric proximity switch that location and installation box is carried out for detecting FERRITE CORE installation counterbore, photoelectric proximity switch is to ferrite
Magnetic core, which installs counterbore and edge, unlike signal output.
Described vertical stacking feeding mechanism include vertical stacks lamination, be placed on it is multiple vertical up and down on vertical stacks lamination
The mounting box and vertical stacking stepper motor of stacking, the coaxially connected leading screw of output shaft of vertical stacking stepper motor, forward block spiral shell
Line is enclosed in leading screw, and forward block is located at vertical stacks lamination bottommost and promotes nethermost mounting box horizontal towards XY mobile platforms
It is mobile, nethermost mounting box horizontal translation is promoted to XY mobile platforms under the drive of vertical stacking stepper motor.
Described mismatch discharging mechanism：Including two jaws, mismatch discharging guide cylinder and mismatch product disk；No
The cylinder rod end of matching discharging guide cylinder is connected with two jaws, two jaws be respectively used to capture a pair of feedings refer on iron
Ferrite core, product disk is mismatched positioned at the underface of two jaw initial positions.
Each cylinder of the present invention, vacuum feeding sucker, vacuum suction mouth, vacuum interface, jaw all use solenoid valve control
Connect air pump.
The stepper motor of the present invention, magnetic valve, magnetism detector, photoelectric proximity switch are both electrically connected with to be controlled in same PLC
Device, PLC control the feeding mechanism a pair pairs of chargings successively, control positioning detection mechanism vacuum suction, controlled level
Guide cylinder releases positioning, and control magnetism detector starts to measure, and measurement finishing control horizontally-guided cylinder is retracted, PLC controls
Discharge sorting mechanism discharging.
The present invention enters magazine using equipped with a certain amount of FERRITE CORE, and push pedal is fed to two FERRITE COREs with U-shaped
Feed, be fed to and detection coil horizontal aligument position simultaneously；Promoted with horizontally-guided cylinder with tested FERRITE CORE
The detection type tool, which moves horizontally, to be mutually closed, setup test；
Magnetism detector is connected with the detection coil, and its effect is to send detection signal, is returned according to the detection coil
The current waveform returned judges electromagnetism intensity characteristic.According to testing result, if being unsatisfactory for requiring, unqualified signal is exported.Magnetic
Detector measurement result inputs PLC, according to the signal, controls driving stepper motor meshing gear band in the discharging sorting mechanism
Move the feeding and be pointed in different directions rotation, PLC controls the XY mobile platforms stepper motor, the mobile peace when meeting the requirements
Mounted box feeding mechanism input mounting box be connected to the feeding refer on a pair of FERRITE COREs；PLC when not meeting Eligibility requirements
Control the mismatch discharging mechanism to be taken out with the jaw and be put into mismatch product box.Realize entering for FERRITE CORE pairing
Material, positioning, matching detection, screening automation.
When detection terminates, the horizontally-guided cylinders retract pulls the detection type tool water with tested FERRITE CORE
The dynamic separation of translation, returns to feed entrance point.
It is an advantage of the invention that：
Apparatus of the present invention can replace the artificial positioning for carrying out FERRITE CORE, pairing detection and screening completely, improve work
Efficiency, effectively avoid flase drop, maloperation caused by manual operations.
The present invention realizes the accurate positioning of FERRITE CORE matching, efficient and automation, reduces the work of operating personnel
Intensity, operating efficiency is improved, improve tuning on-line and matching detection accuracy.
Brief description of the drawings
Fig. 1 is the overall front view of the present invention；
Fig. 2 is overall top view of the present invention；
Fig. 3 is the overall right view of the present invention；
Fig. 4 is the partial enlarged drawing in I regions in Fig. 2；
Fig. 5 is the structure front view of FERRITE CORE；
Fig. 6 is the profile of FERRITE CORE；
Fig. 7 is detection coil；
Fig. 8 is detection coil sectional view
Fig. 9 is the structural representation of magnetism detector.
Wherein：1- FERRITE COREs；2- detection coils；3- magnetic core feeding-discharging mechanisms；4- mounting box feeding mechanisms；5- enters on the right side
Magazine；6- enters magazine in a left side；7- photoelectric proximity switches；8-XY mobile platforms；9- vertical stacking feeding mechanisms；10- mounting boxs；11-
Frame；12-U shapes feed push pedal；13- feeds linear bearing；14- vertically-guided cylinders；15- detection coil supports；16- detection types
Tool；17- horizontally-guided cylinders；18- detects air cylinder support；19- detection of straight lines bearings；20- sliding panels；21- feeding guide rods；22-
Feeding cylinder；23- steering motors；24- drive gears；25- sliding cylinders；26- feedings refer to；27- feeding suckers；28- is mismatched
Product disk；29- discharging jaws；The unqualified discharging cylinders of 30-；31- magnetism detectors；32nd, guide rod, 33, driven gear, 34,
Bogie, 35, vertical stacking stepper motor, 36 vertical stacks laminations, 37, forward block；The right vacuum interfaces of A-；The left vacuum interfaces of B-；
C- detection signal delivery outlets；D- detection signals input port；The unqualified signal outputs of E-.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment is described in further detail to the present invention.
As depicted in figs. 1 and 2, the present invention enters including frame 11, magnetic core feeding-discharging mechanism 3, magnetism detector 31, mounting box
Expect mechanism 4 and mismatch discharging mechanism, magnetic core feeding-discharging mechanism 3 is provided with frame 11, and magnetic core feeding-discharging mechanism 3 is included along iron
Feeding mechanism, positioning detection mechanism, discharging sorting mechanism and the mismatch discharging that the process of ferrite core 1 processing direction is arranged successively
Mechanism, FERRITE CORE 1 are detected through feeding mechanism into positioning detection mechanism, then fall into mounting box through the sorting mechanism that discharges
Feeding mechanism 4 is taken away by mismatch discharging mechanism.
As shown in figures 1 and 3, feeding mechanism：Vertically-guided cylinder 14, U-shaped including being fixed in frame 11 feed and pushed away
Plate 12, a left side enter magazine 6 and magazine 5 is entered on the right side, and the left charging for loading FERRITE CORE 1 is installed with the frame 11 at groove edge
Magazine 5 is entered on box 6 and the right side, and two are entered magazine and are arranged with FERRITE CORE, the cylinder rod and U-shaped of vertically-guided cylinder 14 in advance
The set end of charging push pedal 12 is fixedly connected, and magazine 6 is entered on a left side and magazine 5 is entered respectively positioned at the U-shaped charging opening of push pedal 12 both ends in the right side
Outside, magazine 6 is entered on a left side and to enter magazine 5 be inclined bar shaped slot structure on the right side, and is arranged symmetrically in U-shaped charging push pedal 12 and is open
The outside at both ends forms V-shaped structure, and wherein FERRITE CORE 1 is arranged successively along bar-shaped trough direction, and U-shaped charging push pedal 12 is open
Both ends are connected respectively to that magazine 6 is entered on a left side and the bottommost FERRITE CORE 1 of magazine 5 is entered on the right side.
When the cylinder rod of vertically-guided cylinder 14 is released, magazine 6 is entered on a left side for U-shaped charging push pedal 12 and the most bottom of magazine 5 is entered on the right side
The vertical position shifted onto with the horizontal both sides face of detection coil 2 of a pair of FERRITE COREs 1 in portion, the inspection being positioned in testing agency
The positioning of survey type tool 16.
As shown in figure 1, positioning detection mechanism includes being connected with the detection coil 2 of magnetism detector 31, has ferrite magnetic
The detection type tool 16 of core positioning function and the horizontally-guided cylinder 17 for promoting the 16 horizontal foldings of tool of both sides detection type；Detection coil 2
Frame 11 is fixedly installed to by detection coil support 15, two horizontally-guided cylinders 17 are arranged on two sides of detection coil 2,
Horizontally-guided cylinder 17 is fixed in frame 11 by detecting air cylinder support 18, the cylinder rod of horizontally-guided cylinder 17 with detection
Type has 16 lateral surfaces and is fixedly connected, and detection type has 16 medial surfaces；Guide rod 32 is connected between the detection air cylinder support 18 of both sides,
Two detection types tool 16 of both sides is actively set on guide rod 32 by detection of straight lines bearing 19 so that in horizontally-guided cylinder 17
Moved under drive along guide rod 32；The medial surface of detection type tool 16 is provided with to be inhaled for drawing the vacuum of connection FERRITE CORE 1
Mouthful, lateral surface is provided with the vacuum interface for connecting air pump, has between suction mouth and vacuum interface by detection type inside 16
Communicated provided with vacuum passage connection.The vacuum interface of both sides detection type tool 16 is respectively right vacuum interface A and left vacuum interface A.
Detection coil 2 is fixed in the frame, end face and two among two tested FERRITE COREs 1 with support
The individual detection type tool 16 is parallel；The detection type tool of left and right two is accurately positioned when realizing and be mutually closed equipped with alignment pin, and
And the detection type tool bottom is provided with vacuum suction mouth.
The initial horizontally-guided cylinders retract, detection type tool separates with FERRITE CORE not to be contacted.Then feeding mechanism
Vertically-guided cylinder pair of right and left FERRITE CORE be pushed into the detection type had, the at this moment detection type tool vacuum suction mouth
Air-breathing, it is tested FERRITE CORE and compresses positioning with detection type tool bottom；Horizontally-guided cylinder described in both sides, which stretches out to promote, carries quilt
The detection type tool of survey FERRITE CORE, which moves horizontally, to be mutually closed, and FERRITE CORE 1 and detection coil 2 are tested in detection type tool in fact
Now position, setup test；When detection terminates, the horizontally-guided cylinders retract pulls the detection with tested FERRITE CORE 1
Type tool moves horizontally separation, returns to initial position.
As shown in figure 9, magnetism detector 31, magnetism detector is connected with the detection coil, and its effect is described in reception
Detection coil detection signal, electromagnetism intensity characteristic is judged according to the current waveform that the detection coil returns.According to testing result,
If being unsatisfactory for requiring, unqualified signal is exported.Magnetism detector 31 is connected with detection coil 2, and it is to receive detection letter that it, which is acted on,
Number, detect and export testing result.Magnetism detector 31 is provided with detection signal delivery outlet C, detection signal input port D and unqualified
Signal output E.
As shown in figure 4, discharging sorting mechanism：Moved along a straight line including take-off assembly on sliding panel 20 and driving sliding panel 20
Feeding cylinder 22, the top plate of frame 11 at the sorting mechanism that discharges is provided with the groove that falls of FERRITE CORE 1, and the side of groove is
Positioning detection mechanism, groove opposite side are provided with feeding cylinder 22, and feeding cylinder 22 is fixed in frame 11 and its cylinder rod direction
Positioning detection mechanism direction, the cylinder rod of feeding cylinder 22 are fixedly connected with sliding panel 20, and sliding panel 20 passes through bearing movable sleeve
In the feeding guide rod 21 of groove both sides, cylinder rod of the feeding guide rod 21 parallel to feeding cylinder 22 so that the band of feeding cylinder 22
Dynamic lower slider plate 20 is moved along feeding guide rod 21, and the take-off assembly for handling FERRITE CORE 1 is provided with sliding panel 20.
Refer to 26 as shown in figure 4, take-off assembly refers to 26, a pair of driving feedings including a pair of feedings with vacuum cup and do straight line
The gear of sliding cylinder 25 and the steering motor 23 of drive gear, sliding panel 20 are installed in the sliding cylinder 25 of motion, a pair of end faces
On two the rotatable drive gears 24 of intermeshing, driven gears 33 are installed, one of connection of drive gear 24 turns to
Motor 23, drive gear 24, driven gear 33 are hingedly mounted in the inside groove of sliding panel 20, drive gear 24, the end of driven gear 33
Face has been fixedly connected with bogie 34, is provided with sliding cylinder 25 on bogie 34, and the cylinder rod of sliding cylinder 25 is along drive gear
33 radially, and one end that the cylinder rod of sliding cylinder 25 refers to 26 with feeding is fixedly connected, and feeding refers to 26 along drive gear 24, driven gear
33 axially, and its other end stretches to positioning detection mechanism and the feeding sucker 27 for being used for drawing FERRITE CORE 1 is provided with lateral surface；
When take-off assembly carries out feeding operation to FERRITE CORE 1, two cylinder rods of sliding cylinder 25 are horizontal；Pass through institute
After stating positioning detection mechanism detection FERRITE CORE 1, two cylinder rods of sliding cylinder 25 are in steering motor in the take-off assembly
It is vertical by being horizontally diverted under 23 drives.If the testing result of FERRITE CORE 1 is qualified, FERRITE CORE 1 is diverted into be located at and taken
Material refers to 26 downside；If the testing result of FERRITE CORE 1 is unqualified, FERRITE CORE 1 be diverted into positioned at feeding refer to 26 it is upper
Side.
When positioning detection mechanism carries out charging detection, feeding cylinders retract waits, and does not work；When positioning detection mechanism is entered
After material detection of advancing terminates, detection type tool, stretching a pair of feedings of band are driven to point to up between detection type tool 16 by feeding cylinder
Between detection coil 2 and the position parallel with tested FERRITE CORE, then expand two side draws under the drive of sliding cylinder 25
Distance between material refers to 26 so that feeding refers to 26 and moved towards FERRITE CORE 1 and push down tested FERRITE CORE 1, now detects
Type has 16 vacuum suction mouths and stopped suction, and feeding refers to vacuum cup work on 26 and holds tested FERRITE CORE, then passes through slip
Distance between cylinder drive diminution both sides feeding refers to 26, takes out tested FERRITE CORE 1；Finally by the cylinder of feeding cylinder 22
The feeding of feeding refers to and returns to initial holding fix for a pair of bar retraction band.
Screened according to testing result：
A) if it does, i.e. testing result is qualified, steering motor 23 drive meshing gear cause feeding downwardly directed to turn
90 degree, FERRITE CORE 1 be diverted into refer to positioned at feeding 26 downside, under FERRITE CORE 1 is had been located in groove immediately below it
There is the mounting box 10 of connection XY mobile platforms in face, and sliding cylinder 25 extends downwardly from tested FERRITE CORE 1 to be put into mounting box 10,
Vacuum cup disconnects separation, and the cylinder rod of sliding cylinder 25 is retracted into initial holding fix.
B) if mismatched, i.e., testing result is unqualified, and steering motor 23 drives meshing gear that feeding is pointed up
To turning 90 degrees, FERRITE CORE 1 be diverted into refer to positioned at feeding 26 upside, sliding cylinder 25 stretched out tested FERRITE CORE
1 is moved upwards up to unloading position, takes discharging away by mismatch discharging mechanism, vacuum cup disconnects separation, and discharging terminates, and slides gas
The cylinder rod of cylinder 25 is retracted into initial holding fix.
As shown in figure 1, mounting box feeding mechanism 4 includes the XY mobile platforms 8 below the top plate of frame 11 and the side of frame 11
The vertical stacking feeding mechanism 9 being provided with, the top plate lower section of frame 11, which is provided with, to be used to place the installation for detecting qualified FERRITE CORE 1
Box 10, mounting box 10 are arranged on XY mobile platforms 8, and the mounting box 10 on XY mobile platforms 8 is provided with paired ferrite magnetic
Core installs counterbore, is provided with frame 11 and is approached for detecting the photoelectricity of FERRITE CORE installation counterbore progress location and installation box 10
Switch 7, photoelectric proximity switch 7 installs counterbore and edge to FERRITE CORE unlike signal output.
As shown in figure 1, vertical stacking feeding mechanism 9 include vertical stacks lamination 36, be placed on it is more on vertical stacks lamination 36
The mounting box 10 and vertical stacking stepper motor 35 of individual vertical stacking up and down, the output shaft of vertical stacking stepper motor 35 coaxially connect
Leading screw is connect, in leading screw, forward block 37 is located at the bottommost of vertical stacks lamination 36 and promotes nethermost peace the thread bush of forward block 37
Mounted box 10 is moved horizontally towards XY mobile platforms 8, and nethermost mounting box 10 is promoted under the drive of vertical stacking stepper motor 35
Horizontal translation is on XY mobile platforms 8.
XY mobile platforms, the leading screw driven by the stepper motor of X-direction and Y-direction form；When the mounting box charger
The mounting box is pushed into XY mobile platforms by structure, and the XY mobile platforms are believed according to the position and output of the photoelectric proximity switch
Number, carry out the initial alignment of mounting box；After the completion of positioning the XY mobile platforms the mounting box first to FERRITE CORE
Installation counterbore position adjustment refers to the satisfactory unloading position of detection to the feeding of the discharging sorting mechanism；Successively later
Mobile a pair of installation counterbores position；When all filling, mounting box outlet port is moved on to.
Mismatch discharging mechanism：Including two jaws 29, mismatch discharging guide cylinder 30 and mismatch product disk 28；No
The cylinder rod end of matching discharging guide cylinder 30 is connected with two jaws 29, and two jaws 29 are respectively used to a pair of feedings of crawl and referred to
FERRITE CORE 1 on 26, product disk 28 is mismatched positioned at the underface of two initial positions of jaw 29.
Original state mismatches discharging guide cylinder and retracted, and two jaws are opened；When detection mismatches, i.e., testing result is not
It is qualified, mismatch discharging guide cylinder and stretch out so that jaw is located at tested FERRITE CORE and moved directly over unloading position.When going out
Sliding cylinder, which stretches out, in material sorting mechanism tested FERRITE CORE is moved to unloading position i.e. jaw open position, in place when gas
Pawl closes, and captures tested FERRITE CORE, and the feeding refers to vacuum cup disconnection, and the sliding cylinder described in sorting mechanism that discharges moves back
Return；Mismatch discharging guide cylinder to retract, jaw is unclamped is put into mismatch product box tested FERRITE CORE；Mismatch discharging
Mechanism returns to original state.
Magnetism detector measurement result inputs PLC, according to the signal, controls stepper motor in the discharging sorting mechanism to drive
Dynamic meshing gear drives the feeding to be pointed in different directions rotation.PLC controls the XY mobile platforms stepping electricity when meeting the requirements
Machine, the mounting box of the mobile mounting box feeding mechanism input be connected to the feeding refer on a pair of FERRITE COREs.Do not meet
It is required that when PLC control it is described mismatch discharging mechanism with the jaw take out be put into mismatch product box.Realize FERRITE CORE
Charging, positioning, matching detection, the screening automation of pairing.
As shown in Figure 5 and Figure 6, wherein being provided with groove, groove center has insertion to the ferrite core structure to be measured of the present invention
The boss of coil hole, shown in corresponding loop construction Fig. 7 and Fig. 8.
The specific implementation course of work of the present invention is as follows：
1st step：Mounting box 10 by the horizontal sliding of mounting box feeding mechanism 9 to XY mobile platforms 8, by photoelectric proximity switch
After 7 contrapositions, mounting box 10 moves first pair of FERRITE CORE position and is located at 27 times upright positions of feeding sucker；
2nd step：It is that vertically-guided cylinder 14 promotes U before U-shaped charging push pedal 12 that a pair of FERRITE COREs 1, which reach bottom,
Shape feeds push pedal 12 and a pair of FERRITE COREs 1 is sent into detection type tool 16, and the right left vacuum interfaces of A, B on detection type tool 16 are left
Vacuum interface is connected to vacuum compressor and vacuum switch, and vacuum switch is opened, and horizontally-guided cylinder 17 promotes detection type to have 16 phases
To motion, the test position of detection coil 2 is reached, PLC, which says the word, to be started to detect, the magnetic that detection signal delivery outlet C is connected
The detection signal input port D of detector 31, magnetism detector 31 are provided with magnetic requirements scope, gone beyond the scope by unqualified signal
Delivery outlet E sends unqualified signal to PLC, and detection terminates horizontally-guided cylinder 17 and pulls detection type tool 16 to return to feed entrance point；
3rd step：Feeding refers to 26 and released under the effect of feeding cylinder 22, reaches detection coil 2 and has with detection type among 16, and one
The feeding sucker 27 that a pair of feedings are referred on 26 that moved forward to sliding cylinder 25 pushes down the FERRITE CORE 1 in detection type tool 16,
A, B vacuum interface of detection type tool 16 correspond to vacuum switch closing, and feeding sucker 27, which is opened, holds FERRITE CORE 1, a pair of cunnings
Cylinder 25 of taking offence, which is retracted, takes out FERRITE CORE 1, and feeding cylinder 22 retracts the FERRITE CORE 1 for removing and having completed after testing；
4th step：For PLC according to testing result, in two kinds of situation, the first situation is no unqualified signal, represents two
Matching, PLC driving steering motors 23 cause mesh driving gear 24, driven gear 33 to causing FERRITE CORE 1 to downward
To being rotated by 90 ° so that down, the reach of pair of sliding cylinder 25 is put into FERRITE CORE 1 in mounting box 10 FERRITE CORE 1,
Feeding sucker 27 is closed；Pair of sliding cylinder 25 is retracted, and PLC driving steering motors 23 cause mesh driving gear 24, driven tooth
33 opposite directions are taken turns to turn to reset；To receive unqualified signal, two mismatches, PLC driving steering motors 23 cause second of situation
Mesh driving gear 24, driven gear 33 are to causing FERRITE CORE 1 to being upwardly-directed rotated by 90 ° so that FERRITE CORE 1
Upward, unqualified discharging cylinder 30, which is released, causes a pair of discharging jaws 29 to reach the top of FERRITE CORE 1, pair of sliding cylinder 25
Reach is sent into FERRITE CORE 1 in discharging jaw 29, and the discharging closure crawl of jaw 29, feeding sucker 27 is closed, pair of sliding
Cylinder 25 is retracted, and the discharging jaw 29 that the unqualified band of discharging cylinder 30 grabs mismatch FERRITE CORE 1 is retracted, and discharge jaw 29
Unclamp mismatch FERRITE CORE 1 to be put into and mismatch product box 28.
Complete once charging, matching detection, screening；If it matches, then mounting box is moved on to next position by the 1st step, repeat
2-4 is walked.
As can be seen here, the technology of the present invention significant effect protrudes, and the positioning, pairing detection and sieve of FERRITE CORE can be achieved
Choosing, operating efficiency is improved, problem caused by manual operations is effectively avoided, improves tuning on-line and matching detection accuracy.
Content described in this specification embodiment is only enumerating to the way of realization of inventive concept, protection of the invention
The concrete form for being not construed as being only limitted to embodiment and being stated of scope, protection scope of the present invention is also and in this area skill
Art personnel according to present inventive concept it is conceivable that equivalent technologies mean.
Claims (7)
1. a kind of FERRITE CORE automatic matching detects screening plant, it is characterised in that：Including frame (11), magnetic core feeding-discharging machine
Structure (3), magnetism detector (31) and mounting box feeding mechanism (4), magnetic core feeding-discharging mechanism (3), magnetic are installed in frame (11)
Core feeding-discharging mechanism (3) includes feeding mechanism, the detection and localization machine arranged successively along FERRITE CORE (1) process processing direction
Structure, discharging sorting mechanism and mismatch discharging mechanism, FERRITE CORE (1) are examined through feeding mechanism into positioning detection mechanism
Survey, then fall into mounting box feeding mechanism (4) through the sorting mechanism that discharges or taken away by mismatch discharging mechanism；
Described discharging sorting mechanism includes take-off assembly in sliding panel (20) and driving sliding panel (20) and does taking of moving along a straight line
Expect cylinder (22), frame (11) top plate at the sorting mechanism that discharges is provided with the groove that FERRITE CORE (1) is fallen, the side of groove
For positioning detection mechanism, groove opposite side is provided with feeding cylinder (22), and feeding cylinder (22) is fixed in frame (11) and its gas
Cylinder rod is fixedly connected towards positioning detection mechanism direction, the cylinder rod of feeding cylinder (22) with sliding panel (20), sliding panel (20)
It is actively set on by bearing in the feeding guide rod (21) of groove both sides so that feeding cylinder (22) drives lower slider plate (20) edge to take
Expect that guide rod (21) is mobile, the take-off assembly for handling FERRITE CORE (1) is installed on sliding panel (20)；
Described magnetism detector (31) is connected with detection coil, and it is to receive the detection coil detection signal that it, which is acted on, according to
The current waveform that the detection coil returns judges electromagnetism intensity characteristic；
Described feeding mechanism includes vertically-guided cylinder (14), U-shaped charging push pedal (12), the Zuo Jin being fixed in frame (11)
Magazine (5) is entered on magazine (6) and the right side, and the left charging for loading FERRITE CORE (1) is installed with the frame (11) at groove edge
Magazine (5) is entered on box (6) and the right side, and the cylinder rod of vertically-guided cylinder (14) is fixedly connected with the set end of U-shaped charging push pedal (12),
Magazine (6) is entered on a left side and to enter magazine (5) be inclined bar shaped slot structure on the right side, and is arranged symmetrically in U-shaped charging push pedal (12) opening
The outside at both ends forms V-shaped structure, and wherein FERRITE CORE (1) is arranged successively along bar-shaped trough direction, U-shaped charging push pedal (12)
Opening both ends are connected respectively to the FERRITE CORE (1) that magazine (6) is entered on a left side and magazine (5) bottommost is entered on the right side.
A kind of 2. FERRITE CORE automatic matching detection screening plant according to claim 1, it is characterised in that：Described
Positioning detection mechanism includes being connected with the detection coil (2) of magnetism detector (31), has the inspection of FERRITE CORE positioning function
Survey type has (16) and promotes the horizontally-guided cylinder (17) of both sides detection type tool (16) horizontal folding；Detection coil (2) passes through inspection
Survey line coil support (15) is fixedly installed to frame (11), and two horizontally-guided cylinders (17) are arranged on the both sides of detection coil (2)
Side, horizontally-guided cylinder (17) are fixed in frame (11) by detecting air cylinder support (18), the gas of horizontally-guided cylinder (17)
Cylinder rod is fixedly connected with detection type tool (16) lateral surface, and guide rod is connected between the detection air cylinder support (18) of both sides
(32), two detection types tool (16) of both sides is actively set on guide rod (32) by detection of straight lines bearing (19) so that
Mobile along guide rod (32) under horizontally-guided cylinder (17) drive；The medial surface of detection type tool (16) is provided with for drawing iron oxygen
The suction mouth of body magnetic core (1), lateral surface are provided with the vacuum interface for connecting air pump, lead between suction mouth and vacuum interface
The vacuum passage connection being provided with is crossed inside detection type tool (16) to communicate.
A kind of 3. FERRITE CORE automatic matching detection screening plant according to claim 1, it is characterised in that：Described
Take-off assembly refers to (26) including a pair of feedings with vacuum cup, a pair of driving feedings refer to the sliding cylinder that (26) do to move along a straight line
(25), the drive gear (24) and driven gear (33) and connection drive gear (24) of a pair of end face installation sliding cylinders (25)
Steering motor (23), the rotatable drive gear (24) of two intermeshings and driven gear are installed on sliding panel (20)
(33), wherein drive gear (24) connects steering motor (23), the fixed company of drive gear (24) and driven gear (33) end face
Bogie (34) is connected to, sliding cylinder (25) is installed, sliding cylinder (25) cylinder rod is parallel to sliding tooth on bogie (34)
The radial direction of (24) and driven gear (33) is taken turns, one end that sliding cylinder (25) cylinder rod refers to (26) with feeding is fixedly connected, feeding
Refer to the axial direction of (26) parallel to drive gear (24) and driven gear (33), feeding refers to (26) other end and stretches to positioning detection mechanism
And the feeding sucker (27) for being used for drawing FERRITE CORE (1) is provided with lateral surface.
A kind of 4. FERRITE CORE automatic matching detection screening plant according to claim 3, it is characterised in that：It is described to take
When expecting that component carries out feeding operation to FERRITE CORE (1), two sliding cylinder (25) cylinder rods are horizontal；Pass through the positioning
After testing agency's detection FERRITE CORE (1), two sliding cylinder (25) cylinder rods are in steering motor in the take-off assembly
(23) it is vertical by being horizontally diverted under driving.
A kind of 5. FERRITE CORE automatic matching detection screening plant according to claim 1, it is characterised in that：Described
Mounting box feeding mechanism (4) is provided with vertical including the XY mobile platforms (8) below frame (11) top plate and frame (11) side
Feeding mechanism (9) is stacked, is provided with below the top plate of frame (11) and is used to place the mounting box for detecting qualified FERRITE CORE (1)
(10), mounting box (10) is arranged on XY mobile platforms (8), and the mounting box (10) on XY mobile platforms (8) is provided with paired
FERRITE CORE installs counterbore, is provided with frame (11) for detecting the photoelectricity of FERRITE CORE installation counterbore positioning close to opening
Close (7), photoelectric proximity switch (7) installs counterbore and edge to FERRITE CORE unlike signal output.
A kind of 6. FERRITE CORE automatic matching detection screening plant according to claim 5, it is characterised in that：Described
Vertical stacking feeding mechanism (9) includes vertical stacks lamination (36), the multiple vertical stacks up and down being placed on vertical stacks lamination (36)
Folded mounting box (10) and vertical stacking stepper motor (35), the coaxially connected silk of output shaft of vertical stacking stepper motor (35)
Thick stick, in leading screw, forward block (37) is located at vertical stacks lamination (36) bottommost and promoted nethermost forward block (37) thread bush
Mounting box (10) moves horizontally towards XY mobile platforms (8), is promoted under vertical stacking stepper motor (35) drive nethermost
Mounting box (10) horizontal translation is on XY mobile platforms (8).
A kind of 7. FERRITE CORE automatic matching detection screening plant according to claim 1, it is characterised in that：Described
Mismatching discharging mechanism includes two jaws (29), mismatches discharging guide cylinder (30) and mismatches product disk (28)；Not
Cylinder rod end with discharging guide cylinder (30) is connected with two jaws (29), and two jaws (29) are respectively used to capture a pair and taken
Material refers to the FERRITE CORE (1) on (26), mismatches product disk (28) positioned at the underface of two jaw (29) initial positions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511006192.8A CN105436102B (en) | 2015-12-28 | 2015-12-28 | A kind of FERRITE CORE automatic matching detects screening plant |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511006192.8A CN105436102B (en) | 2015-12-28 | 2015-12-28 | A kind of FERRITE CORE automatic matching detects screening plant |
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| Publication Number | Publication Date |
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| CN105436102A CN105436102A (en) | 2016-03-30 |
| CN105436102B true CN105436102B (en) | 2017-11-10 |
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| CN201511006192.8A Expired - Fee Related CN105436102B (en) | 2015-12-28 | 2015-12-28 | A kind of FERRITE CORE automatic matching detects screening plant |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107116042A (en) * | 2017-06-16 | 2017-09-01 | 昆山广辉精密五金有限公司 | A kind of inductance coil detection device |
| CN108917521B (en) * | 2018-05-31 | 2024-02-06 | 常州光洋轴承股份有限公司 | Bearing pedestal threaded hole position degree detection device |
| CN109647742B (en) * | 2019-01-16 | 2023-12-29 | 天星电子有限公司 | Automatic detector for toggle switch of double-station automobile |
| CN109702450B (en) * | 2019-02-27 | 2024-03-15 | 东莞市春之田自动化科技有限公司 | Full-automatic kludge of propelling movement detection mechanism and anti-theft coil |
| CN110459399B (en) * | 2019-09-08 | 2020-05-12 | 浙江春晖磁电科技有限公司 | Production line for automatic machining of magnetic cores |
| CN113333317A (en) * | 2021-08-05 | 2021-09-03 | 南通冠优达磁业股份有限公司 | Manganese zinc ferrite magnetic core pairing detection equipment |
| CN115228762B (en) * | 2022-07-30 | 2023-05-23 | 江苏国能合金科技有限公司 | Low-loss high-frequency soft magnetic core detection screening device and application method thereof |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3614603A (en) * | 1969-09-29 | 1971-10-19 | Western Electric Co | Apparatus for testing separable magnetic cores at varying positions to one another |
| CN102357469A (en) * | 2011-06-06 | 2012-02-22 | 秦辉 | Magnetic core size automatic sorting machine |
| CN203764558U (en) * | 2014-01-22 | 2014-08-13 | 苏州冠达磁业有限公司 | Online detection sorting machine for sizes of magnetic cores |
| CN204134920U (en) * | 2014-09-24 | 2015-02-04 | 浙江广厦建设职业技术学院 | A kind of magnetic ferrite magnetic core full-automatic detection apparatus |
| CN104849603A (en) * | 2015-06-15 | 2015-08-19 | 李玲 | Baking oven for electric performance test of ferrite magnetic core |
| CN105048236A (en) * | 2015-08-06 | 2015-11-11 | 苏州弘毅辉自动化设备有限公司 | Full-automatic assembling apparatus for connector protective jackets |
| CN105107762B (en) * | 2015-09-22 | 2017-08-25 | 启东市林冲电测电器有限公司 | A kind of core inductance detection means used based on inductor |
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2015
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