CN203764558U - Online detection sorting machine for sizes of magnetic cores - Google Patents
Online detection sorting machine for sizes of magnetic cores Download PDFInfo
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- CN203764558U CN203764558U CN201420038676.5U CN201420038676U CN203764558U CN 203764558 U CN203764558 U CN 203764558U CN 201420038676 U CN201420038676 U CN 201420038676U CN 203764558 U CN203764558 U CN 203764558U
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- magnetic core
- sorting
- feeding unit
- control device
- sensor
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Abstract
The utility model discloses an online detection sorting machine for sizes of magnetic cores. The sorting machine comprises a body, a control device as well as a conveying mechanism, a testing mechanism and a sorting mechanism which are electrically connected with the control device and arranged sequentially, wherein the conveying mechanism is fixed on the body and is connected with the sorting mechanism to push the magnetic cores into the sorting mechanism; the sorting mechanism is fixed at the tail end of the body, and the testing mechanism is located close to the tail end of the conveying mechanism and between the conveying mechanism and the sorting mechanism. By adopting the manner, the sorting machine disclosed by the utility model has the characteristics of high detection precision, high work efficiency and low damage rate of measured pieces, and the workload of operators can be alleviated.
Description
Technical field
The utility model relates to magnetic core testing equipment field, particularly relates to a kind of magnetic core size and detects online sorting machine.
Background technology
Magnetic ferrite magnetic core is to use iron powder compressing by mould; what then in the high temperature sintering furnace of nitrogen protection, high temperature sintering formed; because the position of magnetic core in high temperature furnace is different; the uniformity coefficient being heated there are differences; make the magnetic core size after sintering have certain error, the magnetic core size of maximum sized magnetic core and minimum dimension differs and sometimes reaches 1mm.
Magnetic core is to use in pairs in electron trade, industry standard requires the size of paired use magnetic core differ and is greater than 0.3mm, if the magnetic core after high temperature sintering is not detected and go-on-go, just may occur that size differs by more than the magnetic core pairing of 0.3mm, thereby can not meet industry standard requirement.
At present, in core production industry, in order to be controlled to the magnetic core size error to using, generally use the mode of manual detection and go-on-go, its shortcoming is: accuracy of detection is low, efficiency is low, the tested magnetic core of easy damaged, and workload is large again simultaneously.
Utility model content
The technical problem that the utility model mainly solves is to provide a kind of magnetic core size and detects online sorting machine, has the advantages that accuracy of detection is high, efficiency is high, measured piece damage ratio is low, and can alleviate operator's workload.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: provide a kind of magnetic core size to detect online sorting machine, comprise fuselage, control device, the feeding unit, mechanism for testing and the sorting mechanism that are electrically connected to and set gradually with described control device; Described feeding unit is fixed on described fuselage, is connected with described sorting mechanism, and magnetic core is pushed in sorting mechanism; Described sorting mechanism is fixed on the tail end of described fuselage; Described mechanism for testing is arranged on the centre of described feeding unit and described sorting mechanism, is close to the end of described feeding unit; Described sorting mechanism comprises sorting disk, be located at some blanking channels of described sorting disk border side and be located at the gripper of described blanking channel top, circumference one circle of described sorting disk cuts apart by screw the position in storehouse that has some placements magnetic core to be measured equably, and described position in storehouse and corresponding described blanking channel align; Described mechanism for testing comprises: size measuring sensor, metal collet and metal backup, described metal backup is fixed on described feeding unit, described metal collet is connected with described size measuring sensor, with respect to described metal backup setting, magnetic core to be measured is pushed up to described metal backup, magnetic core to be measured is clamped and tested, and described size measuring sensor is electrically connected to described control device.
In preferred embodiment of the utility model, described feeding unit comprises: conveyer belt, be positioned at first sensor and push rod on conveyer belt, described first sensor is positioned at the rear end of described conveyer belt, described push rod is positioned at the end of described conveyer belt, and described first sensor is electrically connected to described control device.
In preferred embodiment of the utility model, described push rod is also connected with the second sensor, and described the second sensor is electrically connected to described control device.
In preferred embodiment of the utility model, on described fuselage, be also provided with a platform of putting magnetic core, described platform is connected with described feeding unit.
The beneficial effects of the utility model are: a kind of magnetic core size of the utility model detects sorting machine online, comprise fuselage, control device, the feeding unit, mechanism for testing and the sorting mechanism that are electrically connected to and set gradually with described control device; Magnetic core to be measured is positioned and is carried by the first sensor in feeding unit and conveyer belt, and the mechanism for testing of being located at feeding unit rear end carries out size measuring to magnetic core to be measured, and test result is transferred in control device; Be arranged in the push rod of conveyer belt end for magnetic core is pushed to sorting mechanism, the second sensor being electrically connected to push rod transfers to the actuating signal of push rod in control device; The controlled device of sorting disk in sorting mechanism is controlled and is done clockwise uniform rotation, and send the corresponding gripper on control signal driving sorting mechanism by control device, the magnetic core of correspondingly-sized is sent on corresponding blanking channel, realizes automatic size separation pairing.The utility model has replaced current hand-sorting, and the phenomenon effectively preventing artificial wrong minute occurs, and production efficiency be generally staff 2-4 doubly, therefore can greatly save staff and enhance productivity, there is the feature that measuring accuracy is high, operating efficiency is high simultaneously.
Accompanying drawing explanation
Fig. 1 is the structural representation that a kind of magnetic core size of the utility model detects sorting machine one preferred embodiment online;
In accompanying drawing, the mark of each parts is as follows: 1, fuselage, 2, control device, 3, feeding unit, 4, mechanism for testing, 5, sorting mechanism, 6, magnetic core, 7, platform, 31, conveyer belt, 32, first sensor, 33, push rod, 41, size measuring sensor, 42, metal collet, 43, metal backup, 51, sorting disk, 52, blanking channel, 53, position in storehouse, 54, gripper, the 331, second sensor.
The specific embodiment
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described in detail, thereby so that advantage of the present utility model and feature can be easier to be it will be appreciated by those skilled in the art that, protection domain of the present utility model is made to more explicit defining.
Refer to Fig. 1, the utility model embodiment comprises:
Magnetic core size detects a sorting machine online, comprises fuselage 1, control device 2, the feeding unit 3, mechanism for testing 4 and the sorting mechanism 5 that are electrically connected to and set gradually with described control device 2, described feeding unit 3 is fixedly mounted on described fuselage 1, is connected with described sorting mechanism 5, and magnetic core 6 is pushed in sorting mechanism 5, described sorting mechanism 5 is fixedly mounted on the tail end of described fuselage 1, described mechanism for testing 4 is arranged on the centre of described feeding unit 3 and described sorting mechanism 5, is positioned at the rear end of described feeding unit 3, described sorting mechanism 5 comprises sorting disk 51, is arranged on some blanking channels 52 of described sorting disk 51 edge sides and is screwed the gripper 54 that is arranged on described blanking channel 52 tops, circumference one circle of described sorting disk 51 is cut apart equably and is had the position in storehouse of some placement magnetic cores 6 53 by screw, and described position in storehouse 53 aligns with corresponding described blanking channel 52, described mechanism for testing 4 comprises: size measuring sensor 41, metal collet 42 and metal backup 43, described metal backup 43 is screwed and is arranged on described feeding unit 3 rear end one sides, described metal collet 42 is connected with described size measuring sensor 41, with respect to described metal backup 43, be arranged on the opposite side of described feeding unit 3 rear ends, described metal collet 42 pushes up magnetic core 6 to be measured to described metal backup 43, magnetic core 6 to be measured is clamped and carry out size measuring, described size measuring sensor 41 is electrically connected to described control device 2, described size measuring sensor 41 gathers the size measuring result of magnetic core 6, and signal is transferred in control device 2.
Wherein, described feeding unit 3 comprises: conveyer belt 31, be arranged on first sensor 32 and push rod 33 on conveyer belt 31, described first sensor 32 is positioned at the rear end of described conveyer belt 31, described first sensor 32 is electrically connected to described control device 2, for gathering the position signalling of magnetic core 6, by 2 pairs of magnetic cores 6 of control device, position and carry; Described push rod 33 is positioned at the end of described conveyer belt 31, and described push rod 33 is also connected with the second sensor 331, described the second sensor 331 is electrically connected to described control device 2, described push rod 33 pushes in described sorting mechanism 5 in an orderly manner by surveying magnetic core 6, and described the 3rd sensor 331 transfers to control device 2 by the actuating signal of push rod 33.
And, on described fuselage 1, being also screwed a platform 7 of putting magnetic core 6 is installed, described platform 7 is connected with described feeding unit 3, and operator can will be placed on platform 7 inner magnetic cores 6 and shift onto 31 li of the conveyer belts of feeding unit 3.
The course of work of the present utility model is: operator will be placed on magnetic core in platform 76 and advance 31 li of the conveyer belts of feeding units 3, first sensor 32 is for gathering the position signalling of magnetic core 6, and the signal collecting is transferred in control device 2, control device 2 carries out signal processing and further sends control signal positioning and carrying with 3 pairs of magnetic cores 6 of regulation and control feeding unit, when magnetic core 6 arrives mechanism for testing 4, metal collet 42 pushes up magnetic core 6 to be measured to metal backup 43, be that magnetic core 6 to be measured is clamped by metal collet 42 and metal backup 43, carry out size measuring, by the size measuring sensor 41 being electrically connected to metal collet 42, gather size measuring result, and test result signal is transferred in control device 2, test finishes rear magnetic core 6 and continues to be delivered to end by conveyer belt 31, by the push rod 33 that is positioned at end, magnetic core 6 is pushed to the position in storehouse 53 on sorting disk 51 successively in an orderly manner, described the second sensor 331 transfers to control device 2 by the actuating signal of push rod 33.The controlled device 2 of sorting disk 51 is controlled and is done clockwise uniform rotation, and sends by control device 2 action that control signal is controlled corresponding gripper 54, and the magnetic core of correspondingly-sized 6 is sent on corresponding blanking channel 52, completes automatic size separation and pairing.
The foregoing is only embodiment of the present utility model; not thereby limit the scope of the claims of the present utility model; every equivalent structure or conversion of equivalent flow process that utilizes the utility model description and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present utility model.
Claims (4)
1. magnetic core size detects a sorting machine online, it is characterized in that, comprises fuselage, control device, the feeding unit, mechanism for testing and the sorting mechanism that are electrically connected to and set gradually with described control device; Described feeding unit is fixed on described fuselage, is connected with described sorting mechanism, and magnetic core is pushed in sorting mechanism; Described sorting mechanism is fixed on the tail end of described fuselage; Described mechanism for testing is arranged on the centre of described feeding unit and described sorting mechanism, is close to the end of described feeding unit; Described sorting mechanism comprises sorting disk, be located at some blanking channels of described sorting disk border side and be located at the gripper of described blanking channel top, circumference one circle of described sorting disk cuts apart by screw the position in storehouse that has some placements magnetic core to be measured equably, and described position in storehouse and corresponding described blanking channel align; Described mechanism for testing comprises: size measuring sensor, metal collet and metal backup, described metal backup is fixed on described feeding unit, described metal collet is connected with described size measuring sensor, with respect to described metal backup setting, magnetic core to be measured is pushed up to described metal backup, magnetic core to be measured is clamped and tested, and described size measuring sensor is electrically connected to described control device.
2. magnetic core size according to claim 1 detects sorting machine online, it is characterized in that, described feeding unit comprises: conveyer belt, be positioned at first sensor and push rod on conveyer belt, described first sensor is positioned at the rear end of described conveyer belt, described push rod is positioned at the end of described conveyer belt, and described first sensor is electrically connected to described control device.
3. magnetic core size according to claim 2 detects sorting machine online, it is characterized in that, described push rod is also connected with the second sensor, and described the second sensor is electrically connected to described control device.
4. magnetic core size according to claim 1 detects sorting machine online, it is characterized in that, is also provided with a platform of putting magnetic core on described fuselage, and described platform is connected with described feeding unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420038676.5U CN203764558U (en) | 2014-01-22 | 2014-01-22 | Online detection sorting machine for sizes of magnetic cores |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420038676.5U CN203764558U (en) | 2014-01-22 | 2014-01-22 | Online detection sorting machine for sizes of magnetic cores |
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| Publication Number | Publication Date |
|---|---|
| CN203764558U true CN203764558U (en) | 2014-08-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420038676.5U Expired - Fee Related CN203764558U (en) | 2014-01-22 | 2014-01-22 | Online detection sorting machine for sizes of magnetic cores |
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| Country | Link |
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| CN (1) | CN203764558U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105223089A (en) * | 2015-10-29 | 2016-01-06 | 杭州科德磁业有限公司 | A kind of ultrathin magnet assembly automatic detection device and detection method thereof |
| CN105436102A (en) * | 2015-12-28 | 2016-03-30 | 中国计量学院 | Automatic pairing, detecting and screening device for ferrite cores |
-
2014
- 2014-01-22 CN CN201420038676.5U patent/CN203764558U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105223089A (en) * | 2015-10-29 | 2016-01-06 | 杭州科德磁业有限公司 | A kind of ultrathin magnet assembly automatic detection device and detection method thereof |
| CN105223089B (en) * | 2015-10-29 | 2018-03-30 | 杭州科德磁业有限公司 | A kind of ultrathin magnet assembly automatic detection device and its detection method |
| CN105436102A (en) * | 2015-12-28 | 2016-03-30 | 中国计量学院 | Automatic pairing, detecting and screening device for ferrite cores |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140813 Termination date: 20180122 |
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| CF01 | Termination of patent right due to non-payment of annual fee |