CN115228762B - Low-loss high-frequency soft magnetic core detection screening device and application method thereof - Google Patents
Low-loss high-frequency soft magnetic core detection screening device and application method thereof Download PDFInfo
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- CN115228762B CN115228762B CN202210911682.6A CN202210911682A CN115228762B CN 115228762 B CN115228762 B CN 115228762B CN 202210911682 A CN202210911682 A CN 202210911682A CN 115228762 B CN115228762 B CN 115228762B
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- 238000001514 detection method Methods 0.000 title claims abstract description 87
- 238000012216 screening Methods 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 238000003860 storage Methods 0.000 claims abstract description 28
- 230000006698 induction Effects 0.000 claims abstract description 10
- 238000009434 installation Methods 0.000 claims description 17
- 238000004891 communication Methods 0.000 claims description 8
- 238000007873 sieving Methods 0.000 claims description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000006247 magnetic powder Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
Abstract
The invention relates to the technical field of high-frequency soft magnetic cores, in particular to a low-loss high-frequency soft magnetic core detection screening device and a use method thereof, wherein the detection screening device comprises a fixed table, and comprises: the device comprises a detection feeding mechanism, a guide detection mechanism, a conveying mechanism and a fixing mechanism; according to the invention, the high-frequency soft magnetic core is poured into the screening bin through the feeding plate, the high-frequency soft magnetic core with larger inner diameter is removed through the detection feeding mechanism disc, when the high-frequency soft magnetic core is conveyed to the detection part to detect the inner diameter, the high-frequency soft magnetic core with unqualified inner diameter and smaller outer diameter falls into the first storage box to be stored, the flatness of the high-frequency soft magnetic core can be detected through the first induction part and the second induction part, the high-frequency soft magnetic core with unqualified flatness can be stored in the second storage box, and the problems of the high-frequency soft magnetic core can be classified.
Description
Technical Field
The invention relates to the technical field of soft magnetic cores, in particular to a low-loss high-frequency soft magnetic core detection screening device and a use method thereof.
Background
The use of soft magnetic materials in industry began at the end of the 19 th century. With the rise of electric power industry and telecommunication technology, low carbon steel is beginning to be used for manufacturing motors and transformers, and fine iron powder, iron oxide, fine iron wires and the like are used in the magnetic cores of induction coils in telephone lines.
1. Technical problem to be solved
In the application number (202110764301.1) of the preparation method and the material thereof for the metal soft magnetic core under the ultrahigh frequency, the eddy current loss of the magnetic powder core is large under the high frequency application condition, so that the traditional metal magnetic powder core cannot be applied to the high frequency field; the high-frequency soft magnetic core needs to detect the product quality in the production process, and in order to realize detection and differentiation of the high-frequency soft magnetic core with different problems, a low-loss high-frequency soft magnetic core detection and screening device and a use method thereof are provided.
2. Technical proposal
In order to solve the problems, the invention adopts the following technical scheme.
The utility model provides a low-loss high-frequency soft magnetic core detects sieving mechanism and application method thereof, includes the fixed station, and this detects sieving mechanism includes: the detection feeding mechanism is arranged at the top of the fixed table and is used for feeding and screening high-frequency soft magnetic cores with qualified outer diameters; the guide detection mechanism is arranged in the fixed table and is used for detecting the high-frequency soft magnetic core while playing a guide role; the conveying mechanism is arranged in the fixed table and used for pushing the high-frequency soft magnetic core; the matching fixing mechanism is arranged in the fixing table and used for fixing the guiding detection; the guide detection mechanism comprises a first guide rail, a second guide rail and a third guide rail, wherein one end of the first guide rail is positioned inside the detection feeding mechanism, an inner diameter detection assembly for detecting the inner diameter of the high-frequency soft magnetic core is arranged between one end of the second guide rail and the other end of the first guide rail, a mounting groove is formed in the side wall of the second guide rail, a rotating shaft is rotatably connected inside the mounting groove, a first electric push rod is fixedly connected inside the rotating shaft, one end of the first electric push rod is fixedly connected with a supporting plate, the supporting plate is positioned inside the mounting groove, one end of the rotating shaft is provided with a driving motor, the driving motor is positioned inside the second guide rail, and a pushing mechanism for pushing the unqualified high-frequency soft magnetic core outside the guide detection mechanism is arranged between the other end of the second guide rail and one end of the third guide rail.
Optionally, detect feed mechanism includes sieve storehouse, charge-in board and fly leaf, sieve storehouse fixed connection is in the fixed station top, charge-in board fixed connection is in sieve storehouse top, the inside movable chamber of having seted up of sieve storehouse, the inside fixedly connected with guide post of movable chamber, fly leaf lateral wall fixedly connected with connecting plate, connecting plate sliding connection is in the guide post lateral wall, connecting plate one end fixedly connected with installation storehouse, installation storehouse inside fixed mounting has vibrating motor, the feed opening has all been seted up to fly leaf and sieve storehouse inside, first guide rail is located inside the feed opening.
Optionally, conveying mechanism includes conveyer belt and push plate, conveyer belt fixed mounting is in inside the fixed station, push plate fixed connection is in the conveyer belt lateral wall, the supporting groove has been seted up to the fixed station inside, push plate is located inside the supporting groove.
Optionally, the internal diameter detection subassembly includes eighth electric putter, seventh electric putter, detection spare and pick-up plate, eighth electric putter is provided with two, one of them eighth electric putter fixed mounting is in the inside one end of first guide rail, another eighth electric putter fixed mounting is in the inside one end of second guide rail, two eighth electric putter is corresponding, detection spare fixed mounting is two between the eighth electric putter output, seventh electric putter fixed connection is in inside the detection spare, pick-up plate fixed connection is in seventh electric putter output, pick-up plate lateral wall fixedly connected with sensing piece, the inside fixed mounting of supporting groove has automatic expansion plate, automatic expansion plate with eighth electric putter is corresponding, the inside sliding connection of fixed station has first receiver, first receiver with the supporting groove is linked together.
Optionally, eighth electric putter one end fixedly connected with lug, detect piece inside seted up with lug assorted recess, the inside fixedly connected with servo motor of eighth electric putter, servo motor output fixedly connected with gear, the inside sliding connection of lug have with gear engaged with rack, the recess inside seted up with rack assorted joint groove.
Optionally, cooperation fixed establishment includes second electric putter, third electric putter, fourth electric putter and fifth electric putter, first draw-in groove and second draw-in groove have been seted up to first guide rail lateral wall, first draw-in groove is located second draw-in groove top, second electric putter and third electric putter are all fixed mounting be in inside the sieve bin, second electric putter with first draw-in groove assorted, third electric putter with second draw-in groove assorted, third draw-in groove and fourth draw-in groove have been seted up to second guide rail lateral wall, fourth draw-in groove is located mounting groove bottom, fourth electric putter and the equal fixed mounting of fifth electric putter are in inside the fixed station, fourth electric putter with third draw-in groove assorted, fifth electric putter with fourth draw-in groove assorted.
Optionally, the fixed station is inside to be offered the installation cavity, the installation cavity is located the mounting groove top, the inside fixedly connected with ninth electric putter of installation cavity, ninth electric putter output fixedly connected with first detector, the inside fixedly connected with second detector of fifth electric putter.
Optionally, the pushing mechanism includes sixth electric putter and push pedal, there is the movable column second guide rail one end is inside through torsional spring swing joint, movable column bottom fixedly connected with stopper, third guide rail inside offer with stopper assorted spacing groove, fixed station inside swing joint second receiver, the communication groove has been offered to the fixed station inside, the communication groove is located movable column one side, just the communication groove with the second receiver is linked together, the movable groove has been offered to the fixed station inside, sixth electric putter fixed connection is in movable inslot portion, push pedal fixed connection is in sixth electric putter one end, the push pedal is located the movable column opposite side, the inside sliding connection of fixed station has the third receiver, the third receiver is located third guide rail bottom.
Optionally, the cooperation fixed establishment still includes tenth electric putter and eleventh electric putter, fifth draw-in groove and sixth draw-in groove have been seted up to third guide rail lateral wall, fifth draw-in groove is located spacing groove one side, sixth draw-in groove is located fifth draw-in groove bottom, tenth electric putter and eleventh electric putter are all fixed mounting be in inside the fixed station, tenth electric putter with fifth draw-in groove assorted, eleventh drive push rod with sixth draw-in groove assorted.
The application method of the low-loss high-frequency soft magnetic core detection screening device specifically comprises the following steps:
s1: when the high-frequency soft magnetic core detection device is used, the high-frequency soft magnetic core to be detected is poured into a screening bin through a feeding plate, the high-frequency soft magnetic core with larger inner diameter is removed through a detection feeding mechanism disc, a pushing plate on the side wall of the conveying belt can be driven to move in a supporting groove through the conveying belt, the pushing plate can convey the high-frequency soft magnetic cores on the side wall of the first guide rail and the side wall of the second guide rail, when the high-frequency soft magnetic cores are conveyed to a detection part to detect the inner diameter, and the high-frequency soft magnetic cores with unqualified inner diameter and smaller outer diameter fall into a first storage box to be stored;
s2: when the high-frequency soft magnetic core is located outside the mounting groove, the inside of the high-frequency soft magnetic core is fixed through pushing out the supporting plate, then the first detector is located at the top of the high-frequency soft magnetic core through the extension of the ninth electric push rod, the rotating shaft is driven to rotate by driving the electric motor, the high-frequency soft magnetic core rotates together, the flatness of the top and the bottom of the high-frequency soft magnetic core is detected, if the flatness is detected to be unqualified, the fifth electric push rod is retracted for a while, then the high-frequency soft magnetic core clamped by the fifth electric push rod is extended out of the top of the tenth electric push rod, the push plate can be driven to push the movable column to move towards the inside of the communication groove through the extension of the sixth electric push rod by arranging the sixth electric push rod, the high-frequency soft magnetic core on the side wall of the movable column falls into the inside of the second storage box through the communication groove, if the high-frequency soft magnetic core is detected to be qualified, then the high-frequency soft magnetic core falls into the top of the eleventh electric push rod through the tenth electric push rod after a while is retracted by the tenth electric push rod, and then falls into the third storage box.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) When the high-frequency soft magnetic core screening bin is used, the high-frequency soft magnetic core is poured into the screening bin through the feeding plate, the high-frequency soft magnetic core with larger inner diameter is removed through the detection feeding mechanism disc, when the high-frequency soft magnetic core is conveyed to the detection part to detect the inner diameter, the high-frequency soft magnetic core with unqualified inner diameter and smaller outer diameter falls into the first storage box to be stored, the flatness of the high-frequency soft magnetic core can be detected through the first induction part and the second induction part, the high-frequency soft magnetic core with unqualified flatness can be stored in the second storage box, the high-frequency soft magnetic core can be classified according to the problems occurring in the high-frequency soft magnetic core, and the links with larger quality problems in the production process of the calculated high-frequency soft magnetic core can be adjusted in a targeted manner through the screening bin, the first storage box and the second storage box;
(2) The pushing plate of the side wall of the conveying belt can be driven to move in the supporting groove through the conveying belt, so that the pushing plate can convey the high-frequency soft magnetic cores of the side wall of the first guide rail and the side wall of the second guide rail, and the high-frequency soft magnetic cores can move on the side wall of the guide detection mechanism through falling through the arrangement of the matched fixing mechanism;
(3) The distance between the detection plate and the detection piece can be adjusted by arranging the seventh electric push rod, so that the size of the detection inner diameter can be adjusted;
(4) Can retrieve the high frequency soft magnetic core that appears the flaw and reduce the loss through setting up screening storehouse, first receiver and second receiver.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, it will be apparent that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the structure of the screening bin of the invention;
FIG. 3 is a schematic view of a mobile plate structure according to the present invention;
FIG. 4 is a schematic view of a partial structure of the present invention;
FIG. 5 is an enlarged view of the invention at A in FIG. 4;
FIG. 6 is a schematic view of a conveyor belt structure according to the present invention;
FIG. 7 is a schematic diagram of a guiding and detecting mechanism according to the present invention;
FIG. 8 is an enlarged view of the invention at B in FIG. 7;
FIG. 9 is an enlarged view of FIG. 7 at C in accordance with the present invention;
FIG. 10 is a partial cross-sectional view of the present invention;
FIG. 11 is an enlarged view of the portion D of FIG. 10 in accordance with the present invention;
fig. 12 is an enlarged view of fig. 10 at E in accordance with the present invention.
The reference numerals in the figures illustrate:
1. a fixed table; 2. a screening bin; 3. a feed plate; 4. a movable plate; 5. a guide post; 6. a connecting plate; 7. a mounting bin; 8. a feed opening; 9. a first guide rail; 10. a second guide rail; 11. a third guide rail; 12. a support groove; 13. an automatic expansion plate; 14. a detecting member; 15. a detection plate; 16. an induction member; 17. a pushing plate; 18. a conveyor belt; 19. a first electric push rod; 20. a support plate; 21. a movable column; 22. a limiting block; 23. a first clamping groove; 24. a second clamping groove; 25. a third clamping groove; 26. a fourth clamping groove; 27. a fifth clamping groove; 28. a sixth clamping groove; 29. a second electric push rod; 30. a third electric push rod; 31. a fourth electric push rod; 32. a fifth electric push rod; 33. a first storage case; 34. a second storage case; 35. a third storage case; 36. a communication groove; 37. a sixth electric push rod; 38. a push plate; 39. a seventh electric push rod; 40. eighth electric push rod; 41. a servo motor; 42. a gear; 43. a rack; 44. a bump; 45. a ninth electric push rod; 46. a first detector; 47. a second detector; 48. a rotating shaft.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-12, the invention provides a low-loss high-frequency soft magnetic core detection screening device and a using method thereof, which comprises a fixed table 1, wherein the detection screening device comprises: the detection feeding mechanism is arranged at the top of the fixed table 1 and is used for feeding and screening high-frequency soft magnetic cores with qualified outer diameters; the guide detection mechanism is arranged in the fixed table 1 and is used for detecting the high-frequency soft magnetic core while playing a guide role; the conveying mechanism is arranged in the fixed table 1 and is used for pushing the high-frequency soft magnetic core; the matching fixing mechanism is arranged in the fixing table 1 and is used for fixing the guiding detection; the guiding detection mechanism comprises a first guide rail 9, a second guide rail 10 and a third guide rail 11, the diameters of the first guide rail 9, the second guide rail 10 and the third guide rail 11 are far smaller than the inner diameter of the high-frequency soft magnetic core, one end of the first guide rail 9 is positioned in the detection feeding mechanism, an inner diameter detection component for detecting the inner diameter of the high-frequency soft magnetic core is arranged between one end of the second guide rail 10 and the other end of the first guide rail 9, a mounting groove is formed in the side wall of the second guide rail 10, a rotating shaft 48 is rotatably connected in the mounting groove, a first electric push rod 19 is fixedly connected in the rotating shaft 48, one end of the first electric push rod 19 is fixedly connected with a supporting plate 20, the supporting plate 20 is positioned in the mounting groove, a driving motor is arranged at one end of the rotating shaft 48, the driving motor is positioned in the second guide rail 10, a mounting cavity is formed in the fixing table 1, the mounting cavity is positioned at the top of the mounting groove, a ninth electric push rod 45 is fixedly connected in the mounting cavity, the output end of the ninth electric push rod 45 is fixedly connected with the first detector 46, through arranging the rotating shaft 48 and the first electric push rod 19 in the inner installation groove of the second guide rail 10, when the high-frequency soft magnetic core is positioned outside the installation groove, the supporting plate 20 is pushed out by the first electric push rod 19 to fix the inside of the high-frequency soft magnetic core, then the first detector 46 is positioned at the top of the high-frequency soft magnetic core by extending the ninth electric push rod 45, then the rotating shaft 48 is driven to rotate by driving the electric drive, the high-frequency soft magnetic core rotates together to detect the flatness of the top of the high-frequency soft magnetic core, a pushing mechanism for pushing the unqualified high-frequency soft magnetic core out of the guiding detection mechanism is arranged between the other end of the second guide rail 10 and one end of the third guide rail 11, the pushing mechanism comprises a sixth electric push rod 37 and a push plate 38, the inside movable column 21 that is connected with through torsional spring swing joint of second guide rail 10 one end, movable column 21 bottom fixedly connected with stopper 22, third guide rail 11 inside offered with stopper 22 assorted spacing groove, the inside swing joint second receiver 34 of fixed station 1, the inside intercommunication groove 36 of having offered of fixed station 1, intercommunication groove 36 is located movable column 21 one side, and intercommunication groove 36 is linked together with second receiver 34, movable groove has been offered to fixed station 1 inside, sixth electric putter 37 fixed connection is inside the movable groove, push pedal 38 fixed connection is in sixth electric putter 37 one end, push pedal 38 is located movable column 21 opposite side, make through setting up sixth electric putter 37 and make when sixth electric putter 37 extends and can drive push pedal 38 and promote movable column 21 to the inside removal of intercommunication groove 36, if movable column 21 lateral wall has the soft magnetic core of high frequency, can fall into inside second receiver 34 through intercommunication groove 36, the inside sliding connection of fixed station 1 has third receiver 35, third receiver 35 is located third guide rail 11 bottom, make through setting up the inside soft magnetic core of third guide rail 11 soft magnetic core of high frequency that falls, can reduce the soft magnetic core of high frequency recovery process in the inside soft magnetic core detection.
In some embodiments, referring to fig. 2 and 3, the detection feeding mechanism includes a sieve bin 2, a feeding plate 3 and a movable plate 4, the sieve bin 2 is fixedly connected to the top of the fixed table 1, the feeding plate 3 is fixedly connected to the top of the sieve bin 2, a movable cavity is formed in the sieve bin 2, a guide post 5 is fixedly connected to the inside of the movable cavity, a connecting plate 6 is fixedly connected to the side wall of the movable plate 4, the connecting plate 6 is slidably connected to the side wall of the guide post 5, one end of the connecting plate 6 is fixedly connected with a mounting bin 7, a vibrating motor is fixedly mounted in the mounting bin 7, a feed opening 8 is formed in the movable plate 4 and the sieve bin 2, the diameter of the feed opening 8 is the standard external diameter of the high-frequency soft magnetic core, the diameter of the feed opening 8 can be changed according to requirements, a first guide rail 9 is positioned in the feed opening 8, a certain inclined angle is formed in the top of the movable plate 4, one side of the feed opening 8 is lower, the other side of the movable plate is higher, the vibrating motor in the inside the mounting bin 7 can enable the movable plate 4 to move up and down along the guide post 5, a spring is fixedly connected between one side of the connecting plate 6 and the inner wall of the movable cavity through the connecting plate 6 and the inner wall, and the vibrating motor is fixedly connected to the spring between one side of the connecting plate 6 and the side wall of the side 6 through the vibrating motor through the diameter 6 and the side wall of the inner wall of the guide post 6.
In some embodiments, referring to fig. 4, 5, 6 and 11, the conveying mechanism comprises a conveying belt 18 and a pushing plate 17, the conveying belt 18 is fixedly installed inside a fixed table 1, the pushing plate 17 is fixedly connected to the side wall of the conveying belt 18, a supporting groove 12 is formed inside the fixed table 1, the pushing plate 17 is located inside the supporting groove 12, the inner diameter detection assembly comprises an eighth electric push rod 40, a seventh electric push rod 39, a detection member 14 and a detection plate 15, two eighth electric push rods 40 are arranged, one eighth electric push rod 40 is fixedly installed at one end inside a first guide rail 9, the other eighth electric push rod 40 is fixedly installed at one end inside a second guide rail 10, two eighth electric push rods 40 correspond to each other, the detection member 14 is fixedly installed between the output ends of the two eighth electric push rods 40, the seventh electric push rod 39 is fixedly connected inside the detection member 14, the detection plate 15 is fixedly connected to the output end of the seventh electric push rod 39, the side wall of the detection plate 15 is fixedly connected with the sensing pieces 16, the sensing pieces 16 are provided with a plurality of sensing pieces 16, the plurality of sensing pieces 16 are respectively positioned at one end and one side of the detection plate 15, an automatic expansion plate 13 is fixedly arranged in the supporting groove 12, the automatic expansion plate 13 corresponds to the eighth electric push rod 40, the first storage box 33 is slidingly connected in the fixed table 1, the first storage box 33 is communicated with the supporting groove 12, one end of the eighth electric push rod 40 is fixedly connected with a lug 44, a groove matched with the lug 44 is formed in the detecting piece 14, a servo motor 41 is fixedly connected in the eighth electric push rod 40, a gear 42 is fixedly connected at the output end of the servo motor 41, a rack 43 meshed with the gear 42 is slidingly connected in the lug 44, a clamping groove matched with the rack 43 is formed in the groove, the radian of one side of the supporting groove 12 is the same as the outer diameter of the high-frequency soft magnetic core, when the high-frequency soft magnetic core is positioned at the top of the supporting groove 12, the first guide rail 9 and the second guide rail 10 are positioned at the axial center of the high-frequency soft magnetic core, the conveying belt 18 is arranged to drive the pushing plate 17 on the side wall of the conveying belt 18 to move in the supporting groove 12, so that the pushing plate 17 can convey the high-frequency soft magnetic core on the side wall of the first guide rail 9 and the side wall of the second guide rail 10, when the high-frequency soft magnetic core is conveyed to one side of the detecting piece 14, for example, when the inner diameter of the high-frequency soft magnetic core is insufficient, the high-frequency soft magnetic core can touch the sensing piece 16 at one end of the detecting plate 15 in the conveying process, the servo motor 41 can drive the gear 42 to rotate at the moment, the rack 43 is separated from the clamping groove, then the eighth electric push rod 40 at one end of the first guide rail 9 and the automatic telescopic plate 13 corresponding to the eighth electric push rod can retract, the high-frequency soft magnetic core can fall into the supporting groove 12 through the gap between the high-frequency soft magnetic core and finally falls into the first storage box 33 communicated with the supporting groove 12, if the inner diameter of the high-frequency soft magnetic core is larger, the induction piece 16 on one side of the detection plate 15 can not be touched when the high-frequency soft magnetic core passes through the detection piece 14, at the moment, the eighth electric push rod 40 at one end of the second guide rail 10 and the automatic expansion plate 13 corresponding to the eighth electric push rod can retract, the high-frequency soft magnetic core can fall into the supporting groove 12 through the gap between the high-frequency soft magnetic core and finally falls into the first storage box 33 communicated with the supporting groove 12, and the high-frequency soft magnetic core with unqualified inner diameter can be stored in the first storage box 33.
In some embodiments, referring to fig. 7, 8, 9 and 10, the mating and fixing mechanism includes a second electric push rod 29, a third electric push rod 30, a fourth electric push rod 31 and a fifth electric push rod 32, a first clamping groove 23 and a second clamping groove 24 are formed on the side wall of the first guide rail 9, the first clamping groove 23 is located at the top of the second clamping groove 24, the second electric push rod 29 and the third electric push rod 30 are fixedly installed in the sieve bin 2, the second electric push rod 29 is matched with the first clamping groove 23, the third electric push rod 30 is matched with the second clamping groove 24, a third clamping groove 25 and a fourth clamping groove 26 are formed on the side wall of the second guide rail 10, the fourth clamping groove 26 is located at the bottom of the mounting groove, the fourth electric push rod 31 and the fifth electric push rod 32 are fixedly installed in the fixing table 1, the fourth electric push rod 31 is matched with the third clamping groove 25, the fifth electric push rod 32 is matched with the fourth clamping groove 26, the matching and fixing mechanism further comprises a tenth electric push rod and an eleventh electric push rod, a fifth clamping groove 27 and a sixth clamping groove 28 are formed in the side wall of the third guide rail 11, the fifth clamping groove 27 is located on one side of the limiting groove, the sixth clamping groove 28 is located at the bottom of the fifth clamping groove 27, the tenth electric push rod and the eleventh electric push rod are fixedly installed inside the fixing table 1, the tenth electric push rod is matched with the fifth clamping groove 27, the eleventh driving push rod is matched with the sixth clamping groove 28, by means of the matching and fixing mechanism, after the second electric push rod 29 is retracted for a while and then stretched out, a high-frequency soft magnetic core clamped by the second electric push rod 29 falls on the third electric push rod 30, at the moment, the third electric push rod 30 is retracted for a while and stretched out again, namely the high-frequency soft magnetic core falls into the bottom of the first guide rail 9 and is conveyed through the conveying mechanism, when the fourth electric putter 31 is retracted for a while and then extended, the high-frequency soft magnetic core locked by the fourth electric putter 31 falls into the top mounting groove of the fifth electric putter 32, then the fifth electric putter 32 is retracted for a while and then extended, the high-frequency soft magnetic core locked by the fifth electric putter 32 falls into the top of the eleventh electric putter after being retracted for a while and then extended by the tenth electric putter, and then falls into the third storage box 35, and the time for each movement and retraction of the second electric putter 29, the third electric putter 30, the fourth electric putter 31, the fifth electric putter 32, the tenth electric putter and the eleventh electric putter can be set so that only one high-frequency soft magnetic core falls each time.
In some embodiments, referring to fig. 12, an installation cavity is formed inside the fixed table 1, the installation cavity is located at the top of the installation groove, a ninth electric push rod 45 is fixedly connected inside the installation cavity, the output end of the ninth electric push rod 45 is fixedly connected with a first detector 46, a second detector 47 is fixedly connected inside the fifth electric push rod 32, the flatness of the bottom of the high-frequency soft magnetic core can be detected by arranging the second detector 47 inside the fifth electric push rod 32, and the first detector 46 and the second detector 47 are flatness measuring instruments.
The working flow and principle of the invention are as follows: when in use, the high-frequency soft magnetic core to be detected is poured into the sieve bin 2 through the feeding plate 3, the movable plate 4 can move up and down along the guide post 5 through the connecting plate 6 by the vibrating motor in the installation bin 7, a spring is fixedly connected between one side of the connecting plate 6 and the inner wall of the movable cavity, the spring is positioned on the side wall of the guide post 5, the high-frequency soft magnetic core with the diameter of the outer diameter compound feed opening 8 can be sleeved on the side wall of the first guide rail 9 in the feed opening 8 through the continuous vibration of the movable plate 4, one high-frequency soft magnetic core clamped by the second electric push rod 29 after the second electric push rod 29 is retracted for a while and then stretched out falls on the third electric push rod 30, at the moment, the third electric push rod 30 is retracted for a while and stretched out again, the high-frequency soft magnetic core can fall into the bottom of the first guide rail 9 and can drive the push plate 17 on the side wall of the conveying belt 18 to move in the supporting groove 12 through the conveying belt 18, the push plate 17 can convey the high-frequency soft magnetic cores on the side wall of the first guide rail 9 and the side wall of the second guide rail 10, when the high-frequency soft magnetic cores are conveyed to one side of the detection piece 14, if the inner diameter of the high-frequency soft magnetic cores is insufficient, the high-frequency soft magnetic cores can touch the induction piece 16 on one side of the detection plate 15 in the conveying process, the servo motor 41 can drive the gear 42 to rotate, the rack 43 is separated from the clamping groove, then the eighth electric push rod 40 on one end of the first guide rail 9 and the automatic telescopic plate 13 corresponding to the eighth electric push rod can retract, the high-frequency soft magnetic cores can fall into the supporting groove 12 through a gap between the eighth electric push rod 40 and the automatic telescopic plate 13, finally fall into the first storage box 33 communicated with the supporting groove 12, if the inner diameter of the high-frequency soft magnetic cores is large, the high-frequency soft magnetic cores can not touch the induction piece 16 on one side of the detection plate 15 when passing through the detection piece 14, the eighth electric putter 40 of this moment second guide rail 10 one end and the automatic expansion plate 13 that corresponds can retract, the high frequency soft magnetic core can fall into inside the supporting tank 12 through the space between, finally fall into the first receiver 33 that is linked together with the supporting tank 12, make the unqualified high frequency soft magnetic core of internal diameter can be received in first receiver 33, receive the roughness of stretching out after the back for a while by fourth electric putter 31 and can fall into fifth electric putter 32 top mounting groove department promptly, when the high frequency soft magnetic core is located the mounting groove outside, release backup pad 20 through first electric putter 19, thereby come to fix the inside of high frequency soft magnetic core, then stretch out through ninth electric putter 45 and make first detector 46 be located the high frequency soft magnetic core top, rethread drive electric drive pivot 48 rotates, make the high frequency soft magnetic core together rotate, so as to detect the roughness of high frequency soft magnetic core top and bottom, if detect unqualified, after the fifth electric putter 32 stretches out again and is blocked by fourth electric putter 31 and can fall into fifth electric putter 32 top mounting groove, can fall into the inside through the first electric putter 35, can stretch out through the first electric putter 37, namely, make the inside of stretching out of the high frequency soft magnetic core through the first electric putter 37, can stretch out through the first electric putter 35, make the inside of the high frequency soft magnetic core through the first electric putter 35, can stretch out through the first electric putter 37, the inside is stretched out through the first electric putter 35, can be stretched into the inside through the first magnetic core, if the first magnetic core is stretched through the first electric putter 35.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (9)
1. The utility model provides a low-loss high-frequency soft magnetic core detects sieving mechanism, is applied to the soft magnetic core detection of high frequency and selects, and this low-loss high-frequency soft magnetic core detects sieving mechanism has fixed station (1), its characterized in that, this detects sieving mechanism includes:
the detection feeding mechanism is arranged at the top of the fixed table (1) and is used for feeding and screening high-frequency soft magnetic cores with qualified outer diameters;
the guide detection mechanism is arranged in the fixed table (1) and is used for detecting the high-frequency soft magnetic core while playing a guide role;
the conveying mechanism is arranged inside the fixed table (1) and is used for pushing the high-frequency soft magnetic core;
the matching fixing mechanism is arranged in the fixing table (1) and is used for fixing the guiding detection;
the guide detection mechanism comprises a first guide rail (9), a second guide rail (10) and a third guide rail (11), one end of the first guide rail (9) is positioned inside the detection feeding mechanism, an inner diameter detection component for detecting the inner diameter of the high-frequency soft magnetic core is arranged between one end of the second guide rail (10) and the other end of the first guide rail (9), an installation groove is formed in the side wall of the second guide rail (10), a rotating shaft (48) is rotatably connected inside the installation groove, a first electric push rod (19) is fixedly connected inside the rotating shaft (48), a supporting plate (20) is fixedly connected with one end of the first electric push rod (19), the supporting plate (20) is positioned inside the installation groove, a driving motor is arranged at one end of the rotating shaft (48), the driving motor is positioned inside the second guide rail (10), and a pushing mechanism for pushing the unqualified high-frequency soft magnetic core outside the guide detection mechanism is arranged between the other end of the second guide rail (10) and one end of the third guide rail (11);
detection feed mechanism includes sieve feed bin (2), charge-in board (3) and fly leaf (4), sieve feed bin (2) fixed connection is in fixed station (1) top, charge-in board (3) fixed connection is in sieve feed bin (2) top, the inside movable chamber of having seted up of sieve feed bin (2), inside fixedly connected with guide post (5) of movable chamber, fly leaf (4) lateral wall fixedly connected with connecting plate (6), connecting plate (6) sliding connection is in guide post (5) lateral wall, connecting plate (6) one end fixedly connected with installation storehouse (7), installation storehouse (7) internally mounted has vibrating motor, feed opening (8) have all been seted up to fly leaf (4) and sieve feed bin (2) inside, first guide rail (9) are located feed opening (8) inside.
2. The low-loss high-frequency soft magnetic core detection screening device according to claim 1, wherein: the conveying mechanism comprises a conveying belt (18) and a pushing plate (17), the conveying belt (18) is fixedly installed inside the fixed table (1), the pushing plate (17) is fixedly connected to the side wall of the conveying belt (18), a supporting groove (12) is formed in the fixed table (1), and the pushing plate (17) is located inside the supporting groove (12).
3. The low-loss high-frequency soft magnetic core detection screening device according to claim 2, wherein: the inside diameter detection assembly comprises an eighth electric push rod (40), a seventh electric push rod (39), detection pieces (14) and detection plates (15), wherein the eighth electric push rod (40) is provided with two detection plates, one of the eighth electric push rods (40) is fixedly installed at one end inside the first guide rail (9), the other eighth electric push rod (40) is fixedly installed at one end inside the second guide rail (10), the two eighth electric push rods (40) are corresponding, the detection pieces (14) are fixedly installed between the output ends of the eighth electric push rod (40), the seventh electric push rod (39) is fixedly connected inside the detection pieces (14), the detection plates (15) are fixedly connected with the output ends of the seventh electric push rod (39), the side walls of the detection plates (15) are fixedly connected with induction pieces (16), automatic telescopic plates (13) are fixedly installed inside the support grooves (12), the automatic telescopic plates (13) are corresponding to the eighth electric push rods (40), the first storage boxes (33) are connected inside the support grooves (12), and the first storage boxes (33) are connected inside the first storage boxes (33).
4. A low-loss high-frequency soft magnetic core detection screening device according to claim 3, wherein: eighth electric putter (40) one end fixedly connected with lug (44), detect piece (14) inside seted up with lug (44) assorted recess, eighth electric putter (40) inside fixedly connected with servo motor (41), servo motor (41) output fixedly connected with gear (42), lug (44) inside sliding connection have with rack (43) of gear (42) engaged with, the recess inside seted up with rack (43) assorted joint groove.
5. A low-loss high-frequency soft magnetic core detection screening device according to claim 3, wherein: the cooperation fixed establishment includes second electric putter (29), third electric putter (30), fourth electric putter (31) and fifth electric putter (32), first draw-in groove (23) and second draw-in groove (24) have been seted up to first guide rail (9) lateral wall, first draw-in groove (23) are located second draw-in groove (24) top, second electric putter (29) and third electric putter (30) are all fixed mounting in sieve storehouse (2) inside, second electric putter (29) with first draw-in groove (23) assorted, third electric putter (30) with second draw-in groove (24) assorted, third draw-in groove (25) and fourth draw-in groove (26) have been seted up to second guide rail (10) lateral wall, fourth draw-in groove (26) are located mounting groove bottom, fourth electric putter (31) and fifth electric putter (32) are all fixed mounting in fixed station (1) inside, fourth electric putter (31) with fourth draw-in groove (25) assorted with fourth electric putter (32).
6. The low-loss high-frequency soft magnetic core detection screening device according to claim 5, wherein: the mounting groove is characterized in that a mounting cavity is formed in the fixing table (1), the mounting cavity is located at the top of the mounting groove, a ninth electric push rod (45) is fixedly connected to the inside of the mounting cavity, a first detector (46) is fixedly connected to the output end of the ninth electric push rod (45), and a second detector (47) is fixedly connected to the inside of the fifth electric push rod (32).
7. The low-loss high-frequency soft magnetic core detection screening device according to claim 6, wherein: the pushing mechanism comprises a sixth electric push rod (37) and a push plate (38), wherein one end of the second guide rail (10) is internally provided with a movable column (21) through a torsion spring in a movable mode, the bottom of the movable column (21) is fixedly connected with a limiting block (22), a limiting groove matched with the limiting block (22) is formed in the third guide rail (11), the second storage box (34) is movably connected inside the fixed table (1), a communicating groove (36) is formed in the fixed table (1), the communicating groove (36) is formed in one side of the movable column (21), the communicating groove (36) is communicated with the second storage box (34), the movable groove is formed in the fixed table (1), the sixth electric push rod (37) is fixedly connected inside the movable groove, the push plate (38) is fixedly connected with one end of the sixth electric push rod (37), the push plate (38) is located on the other side of the movable column (21), a third storage box (35) is connected inside the fixed table (1) in a sliding mode, and the third storage box (35) is located at the bottom of the third guide rail (11).
8. The low-loss high-frequency soft magnetic core detection screening device according to claim 7, wherein: the cooperation fixed establishment still includes tenth electric putter and eleventh electric putter, fifth draw-in groove (27) and sixth draw-in groove (28) have been seted up to third guide rail (11) lateral wall, fifth draw-in groove (27) are located spacing groove one side, sixth draw-in groove (28) are located fifth draw-in groove (27) bottom, tenth electric putter and eleventh electric putter are all fixed mounting in fixed station (1) inside, tenth electric putter with fifth draw-in groove (27) assorted, eleventh electric putter with sixth draw-in groove (28) assorted.
9. The method for using the low-loss high-frequency soft magnetic core detection screening device according to claim 8, wherein the method comprises the following steps: the method specifically comprises the following steps:
s1: when the high-frequency soft magnetic core detection device is used, a high-frequency soft magnetic core to be detected is poured into a screening bin (2) through a feeding plate (3), the high-frequency soft magnetic core with larger outer diameter is discharged through a detection feeding mechanism, a pushing plate (17) on the side wall of a conveying belt (18) can be driven to move in a supporting groove (12) through a conveying belt (18), the pushing plate (17) can convey the high-frequency soft magnetic core on the side wall of a first guide rail (9) and the side wall of a second guide rail (10), and when the high-frequency soft magnetic core is conveyed to a detection part (14), the inner diameter is detected, so that the high-frequency soft magnetic core with unqualified inner diameter falls into a first storage box (33) to be stored;
s2: when the high-frequency soft magnetic core is located outside the mounting groove, the high-frequency soft magnetic core is fixed through pushing out the supporting plate (20), afterwards, stretch out through the ninth electric putter (45) to enable the first detector (46) to be located at the top of the high-frequency soft magnetic core, the driving motor drives the rotating shaft (48) to rotate, the high-frequency soft magnetic core rotates together, the flatness of the top and the bottom of the high-frequency soft magnetic core is detected, if the detection is unqualified, then the fifth electric putter (32) is retracted for a while, the high-frequency soft magnetic core clamped by the fifth electric putter (32) is retracted at the top of the tenth electric putter, the sixth electric putter (37) is arranged to stretch out through the sixth electric putter (37) to enable the push plate (38) to be driven to push the movable column (21) to move towards the inside of the communication groove (36), the high-frequency soft magnetic core on the side wall of the movable column (21) is enabled to fall into the inside the second storage box (34) through the communication groove (36), if the high-frequency soft magnetic core is detected to be qualified, and then the high-frequency soft magnetic core can be retracted through the tenth electric putter and then be retracted into the top of the third electric putter.
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| ITBO20060118A1 (en) * | 2006-02-16 | 2007-08-17 | Marposs Spa | COMPARATOR FOR THE CONTROL OF RADIAL DIMENSIONS OF MECHANICAL PARTS. |
| CN204261961U (en) * | 2014-11-28 | 2015-04-15 | 江阴吉爱倍万达精工有限公司 | Bearing ring detects the feeding distribution mechanism of machine |
| CN105436102B (en) * | 2015-12-28 | 2017-11-10 | 中国计量学院 | A kind of FERRITE CORE automatic matching detects screening plant |
| CN209363047U (en) * | 2018-10-31 | 2019-09-10 | 苏州市旺斯特机械制造有限公司 | A kind of annulus outer diameter detection screening plant |
| CN209287753U (en) * | 2018-11-01 | 2019-08-23 | 苏州市旺斯特机械制造有限公司 | A kind of internal radius and chamfer detecting device |
| US11549363B2 (en) * | 2019-02-26 | 2023-01-10 | Dan Todd Bomersbach | Apparatus for verifying the inner diameter of tubulars forming a tubular string |
| CN212779031U (en) * | 2020-09-09 | 2021-03-23 | 上海效高机械设备制造有限公司 | Spring inner and outer diameter detection mechanism |
| CN113289915A (en) * | 2021-05-06 | 2021-08-24 | 杭州正强传动股份有限公司 | Inside and outside diameter detection device of cross axle |
| CN214666551U (en) * | 2021-05-18 | 2021-11-09 | 安庆谢德尔汽车零部件有限公司 | Automatic detection device for inner and outer diameters of compression spring |
| CN215844301U (en) * | 2021-06-09 | 2022-02-18 | 四川众友机械有限责任公司 | Automatic detection screening device for plugs |
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Denomination of invention: A low loss high-frequency soft magnetic core detection and screening device and its usage method Granted publication date: 20230523 Pledgee: Wuxi rural commercial bank Limited by Share Ltd. Yixing branch Pledgor: JIANGSU GUONENG ALLOY TECHNOLOGY Co.,Ltd. Registration number: Y2024980014712 |