CN115228762A - Low-loss high-frequency soft magnetic core detection and screening device and using method thereof - Google Patents
Low-loss high-frequency soft magnetic core detection and screening device and using method thereof Download PDFInfo
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- CN115228762A CN115228762A CN202210911682.6A CN202210911682A CN115228762A CN 115228762 A CN115228762 A CN 115228762A CN 202210911682 A CN202210911682 A CN 202210911682A CN 115228762 A CN115228762 A CN 115228762A
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- 238000001514 detection method Methods 0.000 title claims abstract description 88
- 238000012216 screening Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 55
- 238000003860 storage Methods 0.000 claims abstract description 19
- 230000006698 induction Effects 0.000 claims abstract description 11
- 238000007873 sieving Methods 0.000 claims abstract description 9
- 230000000694 effects Effects 0.000 claims description 23
- 238000009434 installation Methods 0.000 claims description 15
- 239000006247 magnetic powder Substances 0.000 description 9
- 239000002184 metal Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 230000004913 activation Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 230000005285 magnetism related processes and functions Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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Abstract
The invention relates to the technical field of high-frequency soft magnetic cores, in particular to a low-loss high-frequency soft magnetic core detection and screening device and a using method thereof, wherein the device comprises a fixed table, and the detection and screening device comprises: the detection feeding mechanism, the guide detection mechanism, the conveying mechanism and the matching fixing mechanism are matched; according to the invention, the high-frequency soft magnetic cores are poured into the sieving bin through the feeding plate, the high-frequency soft magnetic cores with larger inner diameters are removed through the detection feeding mechanism disc, the inner diameters are detected when the high-frequency soft magnetic cores are conveyed to the detection part, so that the high-frequency soft magnetic cores with unqualified inner diameters and smaller outer diameters fall into the first storage box for storage, the flatness of the high-frequency soft magnetic cores can be detected through the arrangement of the first induction part and the second induction part, the high-frequency soft magnetic cores with unqualified flatness can be stored in the second storage box, and classification can be carried out according to the problems of the high-frequency soft magnetic cores.
Description
Technical Field
The invention relates to the technical field of soft magnetic cores, in particular to a low-loss high-frequency soft magnetic core detection and screening device and a using method thereof.
Background
The use of soft magnetic materials in industry began at the end of the 19 th century. With the rise of electric power industry and telecommunication technology, motors and transformers have been manufactured using low carbon steel, and fine iron powder, iron oxide, fine iron wire, and the like have been used for magnetic cores of inductance coils in telephone lines.
1. Technical problem to be solved
In the application number (202110764301.1), a preparation method and its material of metal soft magnetic core applied to ultra-high frequency, because the eddy current loss of magnetic powder core is very large under the condition of high-frequency application, so the traditional metal magnetic powder core can't be applied to the high-frequency field, the invention selects material through powder, optimize the magnetic powder with small particle size, carry on the activation treatment to the metal magnetic powder first through the surface treating agent, form a layer of clad on the surface of the metal magnetic powder, clad with the clad agent, under the activation of surface treating agent, make the clad agent can clad the metal magnetic powder evenly, make the cladding uniformity higher, in order to promote the insulating effect of the magnetic powder, improve the electrical resistivity of the magnetic powder, reduce the loss of the magnetic powder core under the high-frequency condition effectively, can solve the problem that the material uses in the aspect of communicating of 5G puzzled; the product quality of the high-frequency soft magnetic cores needs to be detected in the production process, and in order to detect and distinguish the high-frequency soft magnetic cores with different problems, the low-loss high-frequency soft magnetic core detection and screening device and the using method thereof are provided.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
A low-loss high-frequency soft magnetic core detection screening device and a using method thereof comprise a fixed table, and the detection screening device comprises: the detection feeding mechanism is arranged at the top of the fixed table and used for feeding and screening the high-frequency soft magnetic cores with qualified outer diameters; the guide detection mechanism is arranged in the fixed table, plays a role in guiding and detects the high-frequency soft magnetic core; the conveying mechanism is arranged in the fixed table and used for pushing the high-frequency soft magnetic core; the matching fixing mechanism is arranged in the fixing table and used for fixing the guiding detection; the direction detection mechanism includes first guide rail, second guide rail and third guide rail, first guide rail one end is located inside the detection feed mechanism, be provided with the internal diameter detection subassembly that is used for detecting the soft magnetic core internal diameter of high frequency between second guide rail one end and the first guide rail other end, the mounting groove has been seted up to second guide rail lateral wall, the inside rotation of mounting groove is connected with the pivot, the first electric putter of the inside fixedly connected with of pivot, first electric putter one end fixedly connected with backup pad, the backup pad is located inside the mounting groove, pivot one end is provided with driving motor, the drive is electronic to be located inside the second guide rail, the second guide rail other end with be provided with between the third guide rail one end and be used for with unqualified soft magnetic core propelling movement of high frequency to the outer pushing mechanism of direction detection mechanism.
Optionally, detect feed mechanism includes sieve feed bin, feed plate and fly leaf, sieve feed bin fixed connection be in the fixed station top, feed plate fixed connection be in sieve feed bin top, the inside movable chamber that has seted up of sieve feed bin, the inside fixedly connected with guide post in activity chamber, fly leaf lateral wall fixedly connected with connecting plate, the connecting plate sliding connection be in the guide post lateral wall, connecting plate one end fixedly connected with installation storehouse, the inside fixed mounting in installation storehouse has vibrating motor, the feed opening has all been seted up to fly leaf and sieve feed bin inside, first guide rail is located inside the feed opening.
Optionally, the conveying mechanism includes a conveying belt and a pushing plate, the conveying belt is fixedly mounted inside the fixed station, the pushing plate is fixedly connected to the side wall of the conveying belt, a supporting groove is formed inside the fixed station, and the pushing plate is located inside the supporting groove.
Optionally, the inner diameter detection assembly comprises eight electric push rods, a seventh electric push rod, a detection piece and a detection plate, the eight electric push rods are provided with two parts, one of the eight electric push rods is fixedly installed at one end inside the first guide rail, the other eighth electric push rod is fixedly installed at one end inside the second guide rail, the two eighth electric push rods are corresponding to each other, the detection piece is fixedly installed between output ends of the two eighth electric push rods, the seventh electric push rod is fixedly connected inside the detection piece, the detection plate is fixedly connected at an output end of the seventh electric push rod, a sensing piece is fixedly connected to a side wall of the detection plate, an automatic expansion plate is fixedly installed inside the support groove, the automatic expansion plate corresponds to the eighth electric push rod, a first storage box is slidably connected inside the fixed station, and the first storage box is communicated with the support groove.
Optionally, one end of the eighth electric push rod is fixedly connected with a convex block, a groove matched with the convex block is formed in the detection piece, a servo motor is fixedly connected in the eighth electric push rod, a gear is fixedly connected to the output end of the servo motor, a rack meshed with the gear is slidably connected in the convex block, and a clamping groove matched with the rack is formed in the groove.
Optionally, the cooperation fixing mechanism includes second electric putter, third electric putter, fourth electric putter and fifth electric putter, first draw-in groove and second draw-in groove have been seted up to first guide rail lateral wall, first draw-in groove is located second draw-in groove top, the equal fixed mounting of second electric putter and third electric putter is in sieve the feed bin inside, second electric putter with first draw-in groove phase-match, third electric putter with second draw-in groove phase-match, third draw-in groove and fourth draw-in groove have been seted up to second guide rail lateral wall, the fourth draw-in groove is located the mounting groove bottom, the equal fixed mounting of fourth electric putter and fifth electric putter is in inside the fixed station, fourth electric putter with the third draw-in groove phase-match, fifth electric putter with fourth draw-in groove phase-match.
Optionally, an installation cavity is formed inside the fixed platform, the installation cavity is located at the top of the installation groove, a ninth electric push rod is fixedly connected inside the installation cavity, a first detector is fixedly connected to an output end of the ninth electric push rod, and a second detector is fixedly connected inside the fifth electric push rod.
Optionally, push mechanism includes sixth electric putter and push pedal, the inside movable post that has through torsional spring swing joint of second guide rail one end, activity toe portion fixedly connected with stopper, the inside seted up of third guide rail with stopper assorted spacing groove, the inside swing joint second receiver of fixed station, the inside intercommunication groove of having seted up of fixed station, the intercommunication inslot is located movable post one side, just the intercommunication groove with the second receiver is linked together, the movable groove has been seted up to the fixed station is inside, sixth electric putter fixed connection be in the activity inslot portion, push pedal fixed connection be in sixth electric putter one end, the push pedal is located the activity post opposite side, the inside sliding connection of fixed station has the third receiver, the third receiver is located third guide rail bottom.
Optionally, the matching fixing mechanism further comprises a tenth electric push rod and an eleventh electric push rod, a fifth clamping groove and a sixth clamping groove are formed in the side wall of the third guide rail, the fifth clamping groove is located on one side of the limiting groove, the sixth clamping groove is located at the bottom of the fifth clamping groove, the tenth electric push rod and the eleventh electric push rod are both fixedly installed inside the fixing table, the tenth electric push rod is matched with the fifth clamping groove, and the eleventh driving push rod is matched with the sixth clamping groove.
A use method of a low-loss high-frequency soft magnetic core detection and screening device specifically comprises the following steps:
s1: when the high-frequency soft magnetic core detecting device is used, the high-frequency soft magnetic core to be detected is poured into the sieving bin through the feeding plate, the high-frequency soft magnetic core with the larger inner diameter is removed through the detecting and feeding mechanism disc, the pushing plate on the side wall of the conveying belt can be driven by the conveying belt to move in the supporting groove, the pushing plate can convey the high-frequency soft magnetic cores on the side wall of the first guide rail and the side wall of the second guide rail, when the high-frequency soft magnetic core is conveyed to a detecting part to detect the inner diameter, the high-frequency soft magnetic core with the unqualified inner diameter and the smaller outer diameter falls into the first containing box to be contained;
s2: when high frequency soft magnetic core is located the mounting groove outside, come to fix high frequency soft magnetic core inside through pushing out the backup pad, later stretch out through ninth electric putter and make first detector be located high frequency soft magnetic core top, the electronic pivot that drives of rethread drive rotates, make high frequency soft magnetic core rotate together, come to detect the roughness of high frequency soft magnetic core top and bottom with this, if detect unqualifiedly, later fifth electric putter withdraws for a while and stretches out the high frequency soft magnetic core that is blocked by fifth electric putter again and can be at tenth electric putter top, through setting up sixth electric putter extension messenger can drive push pedal promotion activity post and remove to the intercommunication inslot portion, the high frequency soft magnetic core that makes activity post lateral wall falls into inside the second receiver through the intercommunication groove, detect qualified like this high frequency soft magnetic core, later can withdraw for a while again through tenth electric putter and stretch out and make high frequency soft magnetic core fall into eleventh electric putter top, later fall into in the third receiver.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) When the scheme is used, the high-frequency soft magnetic cores are poured into the sieving bin through the feeding plate, the high-frequency soft magnetic cores with larger inner diameters are removed through the detection feeding mechanism disc, when the high-frequency soft magnetic cores are conveyed to the detection part to detect the inner diameters, the high-frequency soft magnetic cores with unqualified inner diameters and smaller outer diameters fall into the first containing box to be contained, the flatness of the high-frequency soft magnetic cores can be detected through the arrangement of the first induction part and the second induction part, the high-frequency soft magnetic cores with unqualified flatness can be contained in the second containing box, the high-frequency soft magnetic cores can be classified according to the problems of the high-frequency soft magnetic cores, and the link of calculating the high-frequency soft magnetic cores with larger quality problems in the production process can be adjusted in a targeted manner through the quantity of the high-frequency soft magnetic cores in the sieving bin, the first containing box and the second containing box;
(2) The pushing plate on the side wall of the conveying belt can be driven to move in the supporting groove through the conveying belt, so that the pushing plate can convey the high-frequency soft magnetic cores on the side wall of the first guide rail and the side wall of the second guide rail, and the high-frequency soft magnetic cores can move on the side wall of the guide detection mechanism through falling through the arrangement of the matching fixing mechanism;
(3) The distance between the detection plate and the detection piece can be adjusted by arranging the seventh electric push rod, so that the size of the inner diameter of the detection plate can be adjusted;
(4) Can retrieve the reduction loss through setting up screening storehouse, first receiver and second receiver to the high frequency soft magnetic core that appears the flaw.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, without inventive work, other drawings can be obtained from the drawings
FIG. 1 is a schematic view of the structure of the present invention;
FIG. 2 is a schematic view of a screening bin according to the present invention;
FIG. 3 is a schematic view of a movable plate structure according to the present invention;
FIG. 4 is a partial schematic view of the present invention;
FIG. 5 is an enlarged view taken at A of FIG. 4 in accordance with the present invention;
FIG. 6 is a schematic view of the conveyor belt of the present invention;
FIG. 7 is a schematic view of the guiding detection mechanism of the present invention;
FIG. 8 is an enlarged view of the invention at B of FIG. 7;
FIG. 9 is an enlarged view taken at C of FIG. 7 in accordance with the present invention;
FIG. 10 is a partial cross-sectional view of the present invention;
FIG. 11 is an enlarged view taken at D of FIG. 10 in accordance with the present invention;
FIG. 12 is an enlarged view of FIG. 10 taken at E.
The reference numbers in the figures illustrate:
1. a fixed table; 2. screening a material bin; 3. a feeding plate; 4. a movable plate; 5. a guide post; 6. a connecting plate; 7. installing a bin; 8. a feed opening; 9. a first guide rail; 10. a second guide rail; 11. a third guide rail; 12. a support groove; 13. an automatic expansion plate; 14. a detection member; 15. detecting a plate; 16. a sensing member; 17. a push plate; 18. a conveyor belt; 19. a first electric push rod; 20. a support plate; 21. a movable post; 22. a limiting block; 23. a first card slot; 24. a second card slot; 25. a third card slot; 26. a fourth card slot; 27. a fifth card slot; 28. a sixth card slot; 29. a second electric push rod; 30. a third electric push rod; 31. a fourth electric push rod; 32. a fifth electric push rod; 33. a first storage box; 34. a second storage box; 35. a third storage box; 36. a communicating groove; 37. a sixth electric push rod; 38. pushing a plate; 39. a seventh electric putter; 40. an eighth electric push rod; 41. a servo motor; 42. a gear; 43. a rack; 44. a bump; 45. a ninth electric putter; 46. a first detector; 47. a second detector; 48. a rotating shaft.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-12, the present invention provides a low-loss high-frequency soft magnetic core detection and screening apparatus and a method for using the same, wherein the apparatus has a fixing table 1, and the detection and screening apparatus includes: the detection feeding mechanism is arranged at the top of the fixed table 1 and is used for feeding and screening the high-frequency soft magnetic cores with qualified outer diameters; the guide detection mechanism is arranged in the fixed table 1, plays a role in guiding and detects the high-frequency soft magnetic core; the conveying mechanism is arranged in the fixing table 1 and used for pushing the high-frequency soft magnetic core; the matching fixing mechanism is arranged in the fixing table 1 and used for fixing the guiding detection; the guide detection mechanism comprises a first guide rail 9, a second guide rail 10 and a third guide rail 11, the diameters of the first guide rail 9, the second guide rail 10 and the third guide rail 11 are far smaller than the inner diameter of the high-frequency soft magnetic core, one end of the first guide rail 9 is positioned in the detection feeding mechanism, an inner diameter detection assembly for detecting the inner diameter of the high-frequency soft magnetic core is arranged between one end of the second guide rail 10 and the other end of the first guide rail 9, the side wall of the second guide rail 10 is provided with a mounting groove, the inside of the mounting groove is rotatably connected with a rotating shaft 48, the inside of the rotating shaft 48 is fixedly connected with a first electric push rod 19, one end of the first electric push rod 19 is fixedly connected with a support plate 20, the support plate 20 is positioned in the mounting groove, one end of the rotating shaft 48 is provided with a driving motor, the driving motor is positioned in the second guide rail 10, the inside of the fixed platform 1 is provided with a mounting cavity which is positioned at the top part, and the inside of the mounting cavity is fixedly connected with a ninth electric push rod 45, the output end of the ninth electric push rod 45 is fixedly connected with a first detector 46, the rotating shaft 48 and the first electric push rod 19 are arranged in the mounting groove in the second guide rail 10, when the high-frequency soft magnetic core is positioned outside the mounting groove, the support plate 20 is pushed out by the first electric push rod 19 to fix the inside of the high-frequency soft magnetic core, then the ninth electric push rod 45 is extended out to enable the first detector 46 to be positioned at the top of the high-frequency soft magnetic core, the rotating shaft 48 is driven to rotate by driving electric power to enable the high-frequency soft magnetic core to rotate together, so as to detect the flatness of the top of the high-frequency soft magnetic core, a pushing mechanism used for pushing unqualified high-frequency soft magnetic cores to the outside of the guiding detection mechanism is arranged between the other end of the second guide rail 10 and one end of the third guide rail 11, the pushing mechanism comprises a sixth electric push rod 37 and a push plate 38, a movable column 21 is movably connected in one end of the second guide rail 10 by a torsion spring, activity post 21 bottom fixedly connected with stopper 22, the inside spacing groove of seting up and stopper 22 assorted spacing groove of third guide rail 11, the inside swing joint second receiver 34 of fixed station 1, communicating groove 36 has been seted up to fixed station 1 inside, communicating groove 36 is located activity post 21 one side, and communicating groove 36 is linked together with second receiver 34, the movable groove has been seted up to fixed station 1 inside, sixth electric putter 37 fixed connection is inside the movable groove, push pedal 38 fixed connection is in sixth electric putter 37 one end, push pedal 38 is located activity post 21 opposite side, extend the messenger through setting up sixth electric putter 37 and can drive push pedal 38 and promote activity post 21 to the inside removal of communicating groove 36, it can fall into inside second receiver 34 through communicating groove 36 promptly to have the soft magnetic core of high frequency if activity post 21 lateral wall, 1 inside sliding connection of fixed station has third receiver 35, third receiver 35 is located third guide rail 11 bottom, make the soft magnetic core of high frequency that falls down through third guide rail 11 can collect inside third receiver 35 through setting up third receiver 35, the soft magnetic core that the testing process can reduce the soft magnetic core of high frequency loss.
In some embodiments, refer to fig. 2, fig. 3, detect feed mechanism includes sieve feed bin 2, feed plate 3 and fly leaf 4, sieve feed bin 2 fixed connection is at 1 top of fixed station, feed plate 3 fixed connection is at 2 tops of sieve feed bin, sieve feed bin 2 is inside to have seted up the activity chamber, the inside fixedly connected with guide post 5 of activity chamber, fly leaf 4 lateral wall fixedly connected with connecting plate 6, connecting plate 6 sliding connection is at the 5 lateral walls of guide post, connecting plate 6 one end fixedly connected with installation storehouse 7, the inside fixed mounting in installation storehouse 7 has vibrating motor, feed opening 8 has all been seted up to fly leaf 4 and sieve feed bin 2 inside, the diameter of feed opening 8 is high-frequency soft magnetic core standard external diameter, the diameter of feed opening 8 can change according to the demand, first guide rail 9 is located inside feed opening 8, there is certain inclination at fly leaf 4 top, feed opening 8 one side is lower, the opposite side is higher, can make fly leaf 4 extend guide post 5 through connecting plate 6 through the vibrating motor of installation storehouse 7 inside and lead the fly leaf 4 to reciprocate, fixedly connected with the spring between 6 one side of connecting plate and the chamber movable inner wall, the spring is located the guide post 5 lateral wall of feed opening, the continuous vibration of the magnetic core that makes the magnetic core cover can be in high-frequency soft magnetic core 8 through 4.
In some embodiments, referring to fig. 4, 5, 6, and 11, the conveying mechanism includes a conveying belt 18 and a pushing plate 17, the conveying belt 18 is fixedly installed inside the fixing table 1, the pushing plate 17 is fixedly connected to a side wall of the conveying belt 18, a supporting groove 12 is formed inside the fixing table 1, the pushing plate 17 is located inside the supporting groove 12, the inner diameter detection assembly includes eight electric push rods 40, seventh electric push rods 39, a detection member 14, and a detection plate 15, the eight electric push rods 40 are provided in two numbers, one of the eight electric push rods 40 is fixedly installed at one end inside the first guide rail 9, the other eighth electric push rod 40 is fixedly installed at one end inside the second guide rail 10, the two eighth electric push rods 40 correspond, the detection member 14 is fixedly installed between output ends of the two eighth electric push rods 40, the seventh electric push rod 39 is fixedly connected inside the detection member 14, the detection plate 15 is fixedly connected to an output end of the seventh electric push rod 39, the side wall of the detection plate 15 is fixedly connected with a plurality of induction parts 16, the induction parts 16 are respectively positioned at one end and one side of the detection plate 15, an automatic expansion plate 13 is fixedly arranged inside the support groove 12, the automatic expansion plate 13 corresponds to an eighth electric push rod 40, a first storage box 33 is slidably connected inside the fixed table 1, the first storage box 33 is communicated with the support groove 12, one end of the eighth electric push rod 40 is fixedly connected with a lug 44, a groove matched with the lug 44 is formed inside the detection part 14, a servo motor 41 is fixedly connected inside the eighth electric push rod 40, a gear 42 is fixedly connected at the output end of the servo motor 41, a rack 43 meshed with the gear 42 is slidably connected inside the lug 44, a clamping groove matched with the rack 43 is formed inside the groove, the radian of one side of the support groove 12 is the same as the outer diameter of a soft magnetic high frequency core, first guide rail 9 and second guide rail 10 can be located high frequency soft magnetic core axle center department when making high frequency soft magnetic core be located supporting groove 12 top, can drive the push plate 17 of conveyer belt 18 lateral wall at supporting groove 12 inside removal through setting up conveyer belt 18, make push plate 17 can carry the high frequency soft magnetic core of first guide rail 9 lateral wall and second guide rail 10 lateral wall, when high frequency soft magnetic core carries to detection piece 14 one side if the high frequency soft magnetic core internal diameter is not enough can touch the induction piece 16 of pick-up plate 15 one end in the transportation process, servo motor 41 can drive gear 42 and rotate this moment, make rack 43 break away from the joint groove, later eighth electric putter 40 of first guide rail 9 one end and the automatic expansion plate 13 that corresponds can retract, high frequency soft magnetic core can fall into supporting groove 12 through the space between, last fall into first receiver 33 that is linked together with supporting groove 12, when high frequency soft magnetic process detection piece 14 can not touch induction piece 16 of one side, the eighth electric putter 40 of second guide rail 10 one end and the corresponding automatic expansion plate 33 that the high frequency soft magnetic core is linked together that the high frequency soft magnetic core is received can be linked together through the first receiver 33 that the internal diameter that the high frequency soft magnetic core can be linked together through the first expansion plate 13 that the inside can be received in the detection piece 14, this moment, the high frequency soft magnetic core can be linked together through the high frequency soft magnetic core that the first receiver 33 can be received in the high frequency soft magnetic core can be linked together.
In some embodiments, referring to fig. 7, 8, 9, and 10, the fitting fixing mechanism includes a second electric push rod 29, a third electric push rod 30, a fourth electric push rod 31, and a fifth electric push rod 32, a first locking groove 23 and a second locking groove 24 are formed in a side wall of the first guide rail 9, the first locking groove 23 is located at the top of the second locking groove 24, the second electric push rod 29 and the third electric push rod 30 are both fixedly installed inside the sieving bin 2, the second electric push rod 29 is matched with the first locking groove 23, the third electric push rod 30 is matched with the second locking groove 24, a third locking groove 25 and a fourth locking groove 26 are formed in a side wall of the second guide rail 10, the fourth locking groove 26 is located at the bottom of the mounting groove, the fourth electric push rod 31 and the fifth electric push rod 32 are both fixedly installed inside the fixing platform 1, the fourth electric push rod 31 is matched with the third locking groove 25, the fifth electric push rod 32 is matched with the fourth locking groove 26, the fitting fixing mechanism further includes a tenth electric push rod and an eleventh electric push rod, a fifth clamping groove 27 and a sixth clamping groove 28 are formed in the side wall of the third guide rail 11, the fifth clamping groove 27 is located on one side of the limiting groove, the sixth clamping groove 28 is located at the bottom of the fifth clamping groove 27, the tenth electric push rod and the eleventh electric push rod are fixedly installed inside the fixing table 1, the tenth electric push rod is matched with the fifth clamping groove 27, the eleventh driving push rod is matched with the sixth clamping groove 28, through setting a matching and fixing mechanism, a high-frequency soft magnetic core clamped by the second electric push rod 29 after the second electric push rod 29 is retracted and extended again can fall on the third electric push rod 30, the third electric push rod 30 is retracted and extended again, the high-frequency soft magnetic core can fall into the bottom of the first guide rail 9 and be conveyed through a conveying mechanism, and when the fourth electric push rod 31 is retracted and extended again, the high-frequency soft magnetic core clamped by the fourth electric push rod 31 can fall into the top of the fifth electric push rod 32 to be installed and extended The groove is provided, then the fifth electric push rod 32 retracts and stretches out the high-frequency soft magnetic core clamped by the fifth electric push rod 32 again, namely, the high-frequency soft magnetic core is positioned at the top of the tenth electric push rod, then the high-frequency soft magnetic core is stretched out again after the fifth electric push rod retracts and stretches out, and then the high-frequency soft magnetic core falls into the top of the eleventh electric push rod and falls into the third storage box 35, the second electric push rod 29, the third electric push rod 30 and the fourth electric push rod 31, the time for moving and retracting each time of the fifth electric push rod 32, the tenth electric push rod and the eleventh electric push rod can be set, and only one high-frequency soft magnetic core falls off at each time.
In some embodiments, referring to fig. 12, an installation cavity is opened inside the fixing table 1, the installation cavity is located at the top of the installation groove, a ninth electric putter 45 is fixedly connected inside the installation cavity, a first detector 46 is fixedly connected to an output end of the ninth electric putter 45, a second detector 47 is fixedly connected inside the fifth electric putter 32, it is right to set the second detector 47 inside the fifth electric putter 32, the flatness at the bottom of the high-frequency soft magnetic core is detected, and the first detector 46 and the second detector 47 are both flatness measuring instruments.
The working process and principle of the invention are as follows: when in use, a high-frequency soft magnetic core to be detected is poured into the sieving bin 2 through the feeding plate 3, the movable plate 4 can be enabled to move up and down along the guide post 5 through the connecting plate 6 by the vibration motor in the mounting bin 7, a spring is fixedly connected between one side of the connecting plate 6 and the inner wall of the movable cavity and is positioned on the side wall of the guide post 5, the high-frequency soft magnetic core with the diameter of the composite discharging opening 8 can be sleeved on the side wall of the first guide rail 9 in the discharging opening 8 by ceaselessly vibrating the movable plate 4, a high-frequency soft magnetic core clamped by the second electric push rod 29 after the second electric push rod 29 is withdrawn for a while and extends through the arrangement of the matching and fixing mechanism, the third electric push rod 30 is withdrawn for a while and extends, the high-frequency soft magnetic core can fall into the bottom of the first guide rail 9 and can drive the pushing plate 17 on the side wall of the conveying belt 18 to move in the supporting groove 12 through the arrangement of the conveying belt 18, the push plate 17 can convey the high-frequency soft magnetic core on the side wall of the first guide rail 9 and the side wall of the second guide rail 10, when the high-frequency soft magnetic core is conveyed to one side of the detection part 14, if the inner diameter of the high-frequency soft magnetic core is not enough, the high-frequency soft magnetic core touches the induction part 16 at one end of the detection plate 15 in the conveying process, at the moment, the servo motor 41 can drive the gear 42 to rotate, so that the rack 43 is separated from the clamping groove, then the eighth electric push rod 40 at one end of the first guide rail 9 and the corresponding automatic expansion plate 13 can retract, the high-frequency soft magnetic core falls into the supporting groove 12 through the gap between the eighth electric push rod and the automatic expansion plate, and finally falls into the first storage box 33 communicated with the supporting groove 12, if the inner diameter of the high-frequency soft magnetic core is larger, the high-frequency soft magnetic core cannot touch the induction part 16 at one side of the detection plate 15 when passing through the detection part 14, at the eighth electric push rod 40 at one end of the second guide rail 10 and the corresponding automatic expansion plate 13 can retract, the high-frequency soft magnetic core falls into the supporting groove 12 through the gap between the high-frequency soft magnetic cores and finally falls into the first storage box 33 communicated with the supporting groove 12, so that the high-frequency soft magnetic core with unqualified inner diameter can be stored in the first storage box 33, when the fourth electric push rod 31 is retracted and extended again, the high-frequency soft magnetic core clamped by the fourth electric push rod 31 falls into the mounting groove at the top of the fifth electric push rod 32, when the high-frequency soft magnetic core is positioned outside the mounting groove, the supporting plate 20 is pushed out through the first electric push rod 19 to fix the inside of the high-frequency soft magnetic core, then the ninth electric push rod 45 extends out to enable the first detector 46 to be positioned at the top of the high-frequency soft magnetic core, and then the rotating shaft 48 is driven to rotate by the electric motor, make high frequency soft magnetic core co-rotating, come the roughness to high frequency soft magnetic core top and bottom with this and detect, if detect unqualifiedly, later fifth electric putter 32 withdraws and stretches out the high frequency soft magnetic core that is blocked by fifth electric putter 32 again for a moment and can be at tenth electric putter top promptly, through setting up sixth electric putter 37 and extend the messenger and can drive push pedal 38 and promote movable post 21 to 36 inside removals of intercommunication groove when sixth electric putter 37, make the high frequency soft magnetic core of movable post 21 lateral wall fall into inside second receiver 34 through intercommunication groove 36, detect qualified like this high frequency soft magnetic core, later can withdraw through tenth electric putter again and stretch out and make high frequency soft magnetic core fall in eleventh electric putter top, later fall into third receiver 35.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (10)
1. The utility model provides a soft magnetic core of low-loss high frequency detects sieving mechanism, is applied to on the soft magnetic core of high frequency detects the screening, this soft magnetic core of low-loss high frequency detects sieving mechanism has fixed station (1), its characterized in that, this detection sieving mechanism includes:
the detection feeding mechanism is arranged at the top of the fixed table (1) and is used for feeding and screening the high-frequency soft magnetic cores with qualified outer diameters;
the guide detection mechanism is arranged in the fixed table (1), plays a role in guiding and detects the high-frequency soft magnetic core;
the conveying mechanism is arranged in the fixed table (1) and used for pushing the high-frequency soft magnetic core;
the matching fixing mechanism is arranged in the fixing table (1) and is used for fixing the guiding detection;
direction detection mechanism includes first guide rail (9), second guide rail (10) and third guide rail (11), first guide rail (9) one end is located detect the feed mechanism inside, be provided with the internal diameter detection subassembly that is used for detecting the soft magnetic core internal diameter of high frequency between second guide rail (10) one end and first guide rail (9) the other end, the mounting groove has been seted up to second guide rail (10) lateral wall, the inside rotation of mounting groove is connected with pivot (48), the first electric putter (19) of pivot (48) inside fixedly connected with, first electric putter (19) one end fixedly connected with backup pad (20), backup pad (20) are located inside the mounting groove, pivot (48) one end is provided with driving motor, the drive is electronic to be located inside second guide rail (10), the second guide rail (10) the other end with be provided with between third guide rail (11) one end and be used for with unqualified soft magnetic core of high frequency propelling movement to the outer propelling movement mechanism of direction detection mechanism.
2. The low-loss high-frequency soft magnetic core detection screening device according to claim 1, wherein: detect feed mechanism including sieve feed bin (2), feed plate (3) and fly leaf (4), sieve feed bin (2) fixed connection be in fixed station (1) top, feed plate (3) fixed connection be in sieve feed bin (2) top, sieve feed bin (2) inside activity chamber of having seted up, the inside fixedly connected with guide post (5) of activity chamber, fly leaf (4) lateral wall fixedly connected with connecting plate (6), connecting plate (6) sliding connection be in guide post (5) lateral wall, connecting plate (6) one end fixedly connected with installation bin (7), installation bin (7) inside fixed mounting has vibrating motor, feed opening (8) have all been seted up to fly leaf (4) and sieve feed bin (2) inside, first guide rail (9) are located inside feed opening (8).
3. The low-loss high-frequency soft magnetic core detection screening device according to claim 1, wherein: conveying mechanism includes conveyer belt (18) and pushing plate (17), conveyer belt (18) fixed mounting is in inside fixed station (1), pushing plate (17) fixed connection be in conveyer belt (18) lateral wall, supporting groove (12) have been seted up to fixed station (1) inside, pushing plate (17) are located inside supporting groove (12).
4. The low-loss high-frequency soft magnetic core detection and screening device according to claim 3, characterized in that: the inner diameter detection assembly comprises eight electric push rods (40), a seventh electric push rod (39), a detection piece (14) and a detection plate (15), wherein the number of the eighth electric push rods (40) is two, one of the eighth electric push rods (40) is fixedly arranged at one end inside the first guide rail (9), the other eighth electric push rod (40) is fixedly arranged at one end inside the second guide rail (10), the two eighth electric push rods (40) are corresponding, the detection piece (14) is fixedly arranged between the output ends of the two eighth electric push rods (40), the seventh electric push rod (39) is fixedly connected inside the detection piece (14), the detection plate (15) is fixedly connected at the output end of the seventh electric push rod (39), an induction piece (16) is fixedly connected to the side wall of the detection plate (15), an automatic expansion plate (13) is fixedly arranged inside the support groove (12), the automatic expansion plate (13) is corresponding to the eighth electric push rods (40), a first storage box (33) is slidably connected inside the fixed table (1), and the first storage box (33) is communicated with the support groove (12).
5. The low-loss high-frequency soft magnetic core detection screening device according to claim 4, wherein: eighth electric putter (40) one end fixedly connected with lug (44), detect piece (14) inside seted up with lug (44) assorted recess, the inside fixedly connected with servo motor (41) of eighth electric putter (40), servo motor (41) output end fixedly connected with gear (42), lug (44) inside sliding connection have with rack (43) that gear (42) engaged with, the recess inside seted up with rack (43) phase-match joint groove.
6. The low-loss high-frequency soft magnetic core detection and screening device according to claim 2, characterized in that: cooperation fixed establishment includes second electric putter (29), third electric putter (30), fourth electric putter (31) and fifth electric putter (32), first draw-in groove (23) and second draw-in groove (24) have been seted up to first guide rail (9) lateral wall, first draw-in groove (23) are located second draw-in groove (24) top, second electric putter (29) and third electric putter (30) equal fixed mounting be in sieve feed bin (2) are inside, second electric putter (29) with first draw-in groove (23) phase-match, third electric putter (30) with second draw-in groove (24) phase-match, third draw-in groove (25) and fourth draw-in groove (26) have been seted up to second guide rail (10) lateral wall, fourth draw-in groove (26) are located mounting groove bottom, fourth electric putter (31) and fifth electric putter (32) equal fixed mounting be in fixed station (1) is inside, fourth electric putter (31) with third draw-in groove (25) phase-match, fifth electric putter (32) with fourth draw-in groove (26) phase-match.
7. The low-loss high-frequency soft magnetic core detection and screening device according to claim 6, characterized in that: the mounting cavity is formed in the fixing table (1), the mounting cavity is located at the top of the mounting groove, a ninth electric push rod (45) is fixedly connected in the mounting cavity, a first detector (46) is fixedly connected to the output end of the ninth electric push rod (45), and a second detector (47) is fixedly connected in the fifth electric push rod (32).
8. The low-loss high-frequency soft magnetic core detection and screening device according to claim 1, characterized in that: push mechanism includes sixth electric putter (37) and push pedal (38), second guide rail (10) one end is inside to have activity post (21) through torsional spring swing joint, activity post (21) bottom fixedly connected with stopper (22), third guide rail (11) inside seted up with stopper (22) assorted spacing groove, fixed station (1) inside swing joint second receiver (34), communicating groove (36) have been seted up to fixed station (1) inside, communicating groove (36) are located activity post (21) one side, just communicating groove (36) with second receiver (34) are linked together, the activity groove has been seted up to fixed station (1) inside, sixth electric putter (37) fixed connection be in the activity inslot portion, push pedal (38) fixed connection be in sixth electric putter (37) one end, push pedal (38) are located activity post (21) opposite side, fixed station (1) inside sliding connection has third receiver (35), third receiver (35) are located third guide rail (11) bottom.
9. The low-loss high-frequency soft magnetic core detection and screening device according to claim 8, characterized in that: the cooperation fixing mechanism further comprises a tenth electric push rod and an eleventh electric push rod, a fifth clamping groove (27) and a sixth clamping groove (28) are formed in the side wall of the third guide rail (11), the fifth clamping groove (27) is located on one side of the limiting groove, the sixth clamping groove (28) is located at the bottom of the fifth clamping groove (27), the tenth electric push rod and the eleventh electric push rod are fixedly installed inside the fixed table (1), the tenth electric push rod is matched with the fifth clamping groove (27), and the eleventh electric push rod is driven to be matched with the sixth clamping groove (28).
10. The use method of the low-loss high-frequency soft magnetic core detection and screening device according to any one of claims 1 to 9, wherein the method comprises the following steps: the method specifically comprises the following steps:
s1: when the high-frequency soft magnetic core detection device is used, the high-frequency soft magnetic core to be detected is poured into the sieve bin (2) through the feeding plate (3), the high-frequency soft magnetic core with the larger inner diameter is removed through the detection feeding mechanism disc, the push plate (17) on the side wall of the conveying belt (18) can be driven by the conveying belt (18) to move inside the supporting groove (12), the push plate (17) can convey the high-frequency soft magnetic cores on the side wall of the first guide rail (9) and the side wall of the second guide rail (10), the inner diameters are detected when the high-frequency soft magnetic cores are conveyed to the detection part (14), and the high-frequency soft magnetic cores with the unqualified inner diameters and the smaller outer diameters fall into the first storage box (33) to be stored;
s2: when the high-frequency soft magnetic core is located outside the mounting groove, the supporting plate (20) is pushed out to fix the inside of the high-frequency soft magnetic core, then the ninth electric push rod (45) stretches out to enable the first detector (46) to be located at the top of the high-frequency soft magnetic core, then the electric driving rotating shaft (48) is driven to rotate, the high-frequency soft magnetic core rotates together, and the flatness of the top and the bottom of the high-frequency soft magnetic core is detected, if the detection is unqualified, then the fifth electric push rod (32) retracts and stretches out again to enable the high-frequency soft magnetic core clamped by the fifth electric push rod (32) to be located at the top of the tenth electric push rod, the sixth electric push rod (37) is arranged to extend to enable the push plate (38) to push the movable column (21) to move towards the inside of the communicating groove (36), so that the high-frequency soft magnetic core on the side wall of the movable column (21) falls into the second storage box (34) through the communicating groove (36), if the high-frequency soft magnetic core is detected to be qualified, then the high-frequency soft magnetic core can be retracted and stretched out again through the tenth electric push rod and then enables the high-frequency soft magnetic core to fall into the eleventh electric push rod (35) to fall into the third storage box.
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Denomination of invention: A low loss high-frequency soft magnetic core detection and screening device and its usage method Granted publication date: 20230523 Pledgee: Wuxi rural commercial bank Limited by Share Ltd. Yixing branch Pledgor: JIANGSU GUONENG ALLOY TECHNOLOGY Co.,Ltd. Registration number: Y2024980014712 |