CN105416797A - 一种生物降解快递包装袋及其制备工艺 - Google Patents

一种生物降解快递包装袋及其制备工艺 Download PDF

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CN105416797A
CN105416797A CN201510928923.8A CN201510928923A CN105416797A CN 105416797 A CN105416797 A CN 105416797A CN 201510928923 A CN201510928923 A CN 201510928923A CN 105416797 A CN105416797 A CN 105416797A
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coating materials
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冒彬
汤永彬
刘俊峰
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HENAN LONGDU TIANREN BIOLOGY MATERIAL CO.,LTD.
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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Abstract

本发明公开了一种生物降解快递包装袋,由复合膜制成,所述复合膜包括第一层、第三层及第一层与第三层之间的第二层,所述第一层、第三层及第二层分别由膜料A或膜料B制成;所述膜料A,按重量百分比计,由以下组分组成:聚乳酸95.5%,可降解色母3%,增粘剂1.5%;所述膜料B,按重量百分比计,由以下组分组成:聚己二酸/对苯二甲酸丁二酯95%,可降解色母3.5%,增粘剂1.5%;还公开了该生物降解快递包装袋的三层共挤出吹塑工艺。本发明所原材料易得,生产成本低,加工方便,具有良好的加工性能、力学性能及耐低温韧性,适用于快递包装行业,并且在堆肥条件下,可被生物降解,从而解决了一次性快递包装袋消费后造成的环境污染问题。

Description

一种生物降解快递包装袋及其制备工艺
技术领域
本发明属于化工领域,具体涉及一种生物降解快递包装袋及其制备工艺。
背景技术
快递包装袋是指快递行业运送文件、货物等所包装用的袋子。随着中国经济以及电子商务的快速发展,对快递包装袋的需求急剧增加。目前,这种一次性的包装使用较多的是用聚乙烯材料做成的塑料包装袋,聚乙烯是一种很好的包装材料,具有成本低,使用方便,防水性能好的特点。
快递包装袋的使用给人们的生活带来了极大的方便,随着用量越来越大,这种一次性使用的包装袋废弃后,由于聚乙烯不容易分解回收,其废弃物也成为有害垃圾,污染着环境,大量的废弃塑料袋已成为当前污染环境的一个严重问题。
使用生物可降解材料如聚乳酸或聚己二酸/对苯二甲酸丁二酯材料制得的包装袋,可生物降解,对环境不会产生白色污染。但单一的生物可降解材料容易破损,不足以承受快递行业对快递包装袋撕裂强度和冲击强度的需求,没有实际的使用价值;同样,单一聚己二酸/对苯二甲酸丁二酯材料的拉伸强度及断裂伸长率也不足以用于快递包装行业。
发明内容
本发明的目的在于提供一种生物降解快递包装袋及其制备工艺,通过制备可生物降解的复合膜,在具备优异的拉伸、撕裂及冲击强度的基础上,杜绝了一次性不可降解材料对环境产生的污染。
为实现上述目的,本发明采取的技术方案如下:
一种生物降解快递包装袋,由复合膜制成,所述复合膜包括第一层、第三层及第一层与第三层之间的第二层,所述第一层、第三层及第二层分别由膜料A或膜料B制成,第一层与第三层的材料相同,第二层与第一层、第三层的材料均不同;
所述膜料A,按重量百分比计,由以下组分组成:聚乳酸(PLA)95.5%,可降解色母3%,增粘剂1.5%;所述膜料B,按重量百分比计,由以下组分组成:聚己二酸/对苯二甲酸丁二酯(PBAT)95%,可降解色母3.5%,增粘剂1.5%。
优选地,所述增粘剂为乙烯-丙烯酸共聚物(EAA)。
所述可降解色母可选用普通市售产品,也可按常规制备工艺自行制备,制备的可降解色母,按重量百分比计,由以下组分经加热、挤出制得:生物降解塑料载体60~85%,填料0~15%,颜料5~25%,助剂2~9%;其中,所述生物降解塑料载体为聚乳酸(PLA)、聚己二酸/对苯二甲酸丁二酯(PBAT)、及聚丁二酸丁二醇酯(PBS)中的一种或两种以上。
进一步,所述填料为二氧化硅(SiO2)和/或碳酸钙(CaCO3),所述颜料为无机颜料或有机颜料,所述助剂由偶联剂、增塑剂及润滑剂组成,偶联剂、增塑剂及润滑剂均分别占助剂的重量百分比为30%~35%,所述偶联剂为硅烷偶联剂;所述增塑剂为己二酸二甘醇酯和/或甘油;所述润滑剂为油酸酰胺或芥酸酰胺。
所述PLA、PBAT、PBS、EAA及助剂均为普通市售产品。
上述生物降解快递包装袋的制备工艺,包括以下步骤:
(1)将按重量百分比计量的各组分,分别混合均匀,得膜料A及膜料B;
(2)按照第一层、第二层及第三层所选用的膜料,分别将步骤(1)所得的膜料A及膜料B分别对应置于吹膜机中熔融塑化,经共挤出、吹胀,得复合膜,再经冷却、牵引,得到筒料;
(3)将筒料制袋、涂胶,即得。
优选地,步骤(2)中所述吹膜机螺杆段从进料端至出料端分为五个区,温度依次设置为:第一区90℃±5℃,第二区110℃~130℃,第三区150℃~170℃,第四区及第五区均为160℃~185℃。
进一步,吹塑机中膜料A的螺杆挤出端温度比膜料B的螺杆挤出端温度高10℃~15℃。
优选地,步骤(2)中所述冷却采用风环冷却。
本发明所述生物降解快递包装袋的原材料易得,生产成本低,加工方便,具有良好的加工性能、力学性能及耐低温韧性,既有不低于聚乙烯的拉伸强度,又有优于聚乙烯的撕裂强度与冲击强度,适用于快递包装行业,并且在堆肥条件下,可以被逐渐生物降解,从而在根本上解决了一次性快递包装袋消费后造成的环境污染问题。
实施例1
一种生物降解快递包装袋,由复合膜制成,所述复合膜包括第一层、第三层及第一层与第三层之间的第二层,所述第一层及第三层由膜料A制成,第二层由膜料B制成;
所述膜料A,按重量百分比计,由以下组分组成:PLA:95.5%,可降解白色母:3%,EAA:1.5%;所述膜料B,按重量百分比计,由以下组分组成:PBAT:95%,可降解黑色母:3.5%,EAA:1.5%;其中,可降解白色母及可降解黑色母采用利丰新材料科技有限公司的PLA色母粒。
上述生物降解快递包装袋的制备工艺,包括以下步骤:
(1)将按重量百分比计量的各组分,分别混合均匀,得膜料A及膜料B;
(2)分别将步骤(1)所得的膜料A及膜料B分别对应置于吹膜机的料斗中,膜料A及膜料B的颗粒靠自重进入螺杆段,在被螺杆挤出过程中,螺杆段从进料端至出料端分为五个区,控制挤出膜料A的螺杆段温度为:第一区90℃,第二区120℃,第三区160℃,第四区180℃,第五区175℃;控制挤出膜料B的螺杆段温度为:第一区90℃,第二区110℃,第三区150℃,第四区160℃,第五区160℃,熔融态的膜料经机头过滤除去杂质后,进入同一个口模中共挤出,经吹胀制得白黑相间不透明的复合膜;再经风环冷却、稳泡架、人字夹板及牵引辊牵引,得到筒料;
(3)将筒料根据成品袋要求,进行制袋、涂胶,即得。
由于第一层、第二层及第三层均含有的EAA在温度梯度以及应力梯度的作用下,起到黏合的作用,使得层与层之间有很好的相容性,两相界面的粘结力增强。
实施例1中通过共挤出吹塑工艺制得的复合膜,复合膜的拉伸强度完全达到聚乙烯的效果,抗撕裂强度是聚乙烯的110%,冲击强度是聚乙烯的115%;由复合膜制得的包装袋在23℃的常温下储存时间大于12个月,在强制堆肥情况下,6个月内完全生物降解。
实施例2
一种生物降解快递包装袋,由复合膜制成,所述复合膜包括第一层、第三层及第一层与第三层之间的第二层,所述第一层及第三层由膜料B制成,第二层由膜料A制成;
所述膜料A,按重量百分比计,由以下组分组成:PLA:95.5%,可降解白色母:3%,EAA:1.5%;所述膜料B,按重量百分比计,由以下组分组成:PBAT:95%,可降解黑色母:3.5%,EAA:1.5%;
上述生物降解快递包装袋的制备工艺,包括以下步骤:
(1)将按重量百分比计量的各组分,分别混合均匀,得膜料A及膜料B;
(2)分别将步骤(1)所得的膜料A及膜料B分别对应置于吹膜机的料斗中,膜料A及膜料B的颗粒靠自重进入螺杆段,在被螺杆挤出过程中,螺杆段从进料端至出料端分为五个区,控制挤出膜料A的螺杆段温度为:第一区90℃,第二区120℃,第三区160℃,第四区180℃,第五区175℃;控制挤出膜料B的螺杆段温度为:第一区90℃,第二区110℃,第三区150℃,第四区160℃,第五区160℃,熔融态的膜料经机头过滤除去杂质后,进入同一个口模中共挤出,经吹胀制得白黑相间不透明的复合膜;再经风环冷却、稳泡架、人字夹板及牵引辊牵引,得到筒料;
(3)将筒料根据成品袋要求,进行制袋、涂胶,即得。
其中,可降解白色母及可降解黑色母采用以下步骤制备得到:
将PBAT:70%,微米级SiO2:6%,颜料:20%,硅烷偶联剂:1.25%,己二酸二甘醇酯:1.35%,油酸酰胺:1.4%加入高速混料器中,混料器的转速为700转/分钟,温度不高于50℃,搅拌混合20分钟至均匀,得到混合物料;将混合物料加入双螺杆挤出机中,经熔融挤出,风冷热切造粒,即得。其中,所述颜料分别为金红石钛白粉颜料及炭黑颜料。
实施例2中通过共挤出吹塑工艺制得的复合膜,复合膜的拉伸强度完全达到聚乙烯的效果,抗撕裂强度是聚乙烯的120%,冲击强度是聚乙烯的130%;由复合膜制得的包装袋在23℃的常温下储存时间大于12个月,在强制堆肥情况下,6个月内完全生物降解。

Claims (8)

1.一种生物降解快递包装袋,其特征在于:由复合膜制成,所述复合膜包括第一层、第三层及第一层与第三层之间的第二层,所述第一层、第三层及第二层分别由膜料A或膜料B制成,第一层与第三层的材料相同,第二层与第一层、第三层的材料均不同;
所述膜料A,按重量百分比计,由以下组分组成:聚乳酸95.5%,可降解色母3%,增粘剂1.5%;所述膜料B,按重量百分比计,由以下组分组成:聚己二酸/对苯二甲酸丁二酯95%,可降解色母3.5%,增粘剂1.5%。
2.如权利要求1所述的生物降解快递包装袋,其特征在于:所述增粘剂为乙烯-丙烯酸共聚物。
3.如权利要求1所述的生物降解快递包装袋,其特征在于:所述可降解色母,按重量百分比计,由以下组分经加热、挤出制得:生物降解塑料载体60~85%,填料0~15%,颜料5~25%,助剂2~9%;其中,所述生物降解塑料载体为聚乳酸、聚己二酸/对苯二甲酸丁二酯、及聚丁二酸丁二醇酯中的一种或两种以上。
4.如权利要求3所述的生物降解快递包装袋,其特征在于:所述可降解色母中填料为二氧化硅和/或碳酸钙,所述颜料为无机颜料或有机颜料,所述助剂由偶联剂、增塑剂及润滑剂组成,偶联剂、增塑剂及润滑剂均分别占助剂的重量百分比为30%~35%,所述偶联剂为硅烷偶联剂;所述增塑剂为己二酸二甘醇酯和/或甘油;所述润滑剂为油酸酰胺或芥酸酰胺。
5.如权利要求1至4任一所述的生物降解快递包装袋的制备工艺,其特征在于,包括以下步骤:
(1)将按重量百分比计量的各组分,分别混合均匀,得膜料A及膜料B;
(2)按照第一层、第二层及第三层所选用的膜料,分别将步骤(1)所得的膜料A及膜料B分别对应置于吹膜机中熔融塑化,经共挤出、吹胀,得复合膜,再经冷却、牵引,得到筒料;
(3)将筒料制袋、涂胶,即得。
6.如权利要求5所述生物降解快递包装袋的制备工艺,其特征在于:步骤(2)中所述吹膜机螺杆段从进料端至出料端分为五个区,温度依次设置为:第一区90℃±5℃,第二区110℃~130℃,第三区150℃~170℃,第四区及第五区均为160℃~185℃。
7.如权利要求6所述生物降解快递包装袋的制备工艺,其特征在于:吹塑机中膜料A的螺杆挤出端温度比膜料B的螺杆挤出端温度高10℃~15℃。
8.如权利要求5所述生物降解快递包装袋的制备工艺,其特征在于:步骤(2)中所述冷却采用风环冷却。
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