CN105414476A - Microwave-chip wax injection machine - Google Patents
Microwave-chip wax injection machine Download PDFInfo
- Publication number
- CN105414476A CN105414476A CN201510981510.6A CN201510981510A CN105414476A CN 105414476 A CN105414476 A CN 105414476A CN 201510981510 A CN201510981510 A CN 201510981510A CN 105414476 A CN105414476 A CN 105414476A
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- CN
- China
- Prior art keywords
- wax
- mould
- air cylinder
- cylinder
- microwave chip
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C7/00—Patterns; Manufacture thereof so far as not provided for in other classes
- B22C7/02—Lost patterns
Abstract
The invention discloses a microwave-chip wax injection machine which comprises a workbench and a chain plate transmission mechanism embedded in the workbench, wherein the chain plate transmission mechanism comprises a transmission chain plate used for transmitting a wax injection mould; a feeding pushing arm and a mould detection sensor are arranged on one side of the transmission chain plate, and a mould positioning platform is arranged on the other side of the transmission chain plate; synchronous clamping blocks synchronously telescoping are respectively arranged on the two sides of the mould positioning platform, and a pressing-down plate moving up and down is arranged above the mould positioning platform; a wax vat is arranged on the side, opposite to the mould positioning platform, of the transmission chain plate, and the wax vat is provided with a wax mouth used for injecting wax to the wax injection mould. The microwave-chip wax injection machine can realize precise wax injection for the wax injection moulds with different specifications and has the advantages of being high in automation degree and high in wax injection efficiency.
Description
Technical field
The present invention is used for the casting apparatus field such as jewellery, five metals, accurate lost wax casting, particularly a kind of microwave chip wax injector.
Background technology
Along with development that is scientific and technical and Automation Industry, improve all trades and professions automated production processing stage, reduce human input, save human resources.In the casting industries such as jewellery, five metals, accurate lost wax casting, equally also be that development is rapid, occurred various wax injection device, but existing wax injection device all ubiquity the problem that volume is large, weight is large, power consumption is high, precision is low, automaticity is low.
In prior art, the patent No. is ZL201320810565.7, patent name is Full-automatic wafer formula wax injector, though its patent uses Full-automatic wafer formula wax injector, the mould of plurality of specifications can be applicable to, do not limit single kind of mould specification, conveyer belt is provided with the screens of maximum specification, mould single-width is not limited in screens Breadth Maximum, conveying can be positioned for multiple different size mould, but because manipulator size and conveyer belt width limit, the operation to all size mould therefore cannot be realized.
Summary of the invention
The object of the invention is to: for Problems existing in existing casting equipment or device, a kind of microwave chip wax injector is provided, wax injector is provided with wax injection mould conveying mechanism, detent mechanism and casting mechanism, realize the accurate casting to the wax injection mould of different size, automaticity is high, and casting efficiency is high.
To achieve these goals, the technical solution used in the present invention is:
A kind of microwave chip wax injector, comprise workbench, and be embedded at the chain plate transmission mechanism of workbench, chain plate transmission mechanism comprises the transmission carrier bar for transmitting wax injection mould, transmission carrier bar side is provided with feeding push arm and mould detecting inductor, transporting chain plate opposite side is provided with mould locating platform, the both sides of mould locating platform are respectively arranged with the synchronous clamping block of synchronization telescope, the top of mould locating platform is provided with the lower platen moved up and down, the transporting chain plate couple positioned opposite of mould locating platform has wax cylinder, wax cylinder is provided with for the hawfinch to wax injection mould casting.
Preferably, be provided with above described mould locating platform and regulate lower platen to move up and down and the pressing plate adjusting mechanism of lower platen center of gravity, pressing plate adjusting mechanism comprises lower air cylinder and air cylinder support, lower air cylinder is arranged on air cylinder support in adjustable mode of sliding, lower platen is fixedly installed slide rail, slide rail is provided with adjustment pedestal, the cylinder rod end of lower air cylinder is fixedly connected with adjustment pedestal, and lower platen is set on the pillar of air cylinder support.
Further preferably, described air cylinder support is provided with stepper motor, tape handler, double cut drive link and cylinder pedestal, lower air cylinder is slidably arranged on air cylinder support by cylinder pedestal, stepper motor drives double cut drive link by tape handler, double cut drive link and cylinder pedestal adopt and with the thread matching structure of dynamic air cylinder pedestal movement on double cut drive link, air cylinder support can also be provided with the limit switch of the extreme position of restriction cylinder pedestal movement.
Preferably, described lower platen adopts porous plate, and mould locating platform surface is provided with several groove structures.
Preferably, the microwave chip read-write module of microwave chip data in read-write wax injection mould is provided with below described transmission carrier bar.
Preferably, the wax cylinder elevating mechanism regulating wax cylinder vertical direction position is also comprised.
Preferably, described workbench comprises table top portion, and the Z-shaped support of brace table face, Z-shaped support comprises crossbearer, tilting rack and lower cross frame, lower cross frame is fixedly connected with tilting rack, tilting rack and upper crossbearer adopt and are articulated and connected, and are provided with air spring support bar between upper crossbearer and tilting rack.
Preferably, the side of described mould locating platform is provided with material returned push arm, and couple positioned opposite has material returned platform and refrigeration conveying mechanism.
Owing to have employed technique scheme, the invention has the beneficial effects as follows:
A kind of microwave chip wax injector of the present invention, by being provided with, wax injection mould detects, mould pushes, mould is fixed, and the casting of wax cylinder, can realize carrying out casting to the wax injection mould of different size, by being provided with lower platen and synchronous clamping block, can realize fastening multi-faceted the adding of wax injection mould, synchronous clamping block also has clamping function concurrently except synchronous positioning function, the pressure of lower platen can be shared, allow mould evenly be surrounded by strength that is upper and lower and left and right, casting is shaped more smooth and easy and complete.
Accompanying drawing explanation
Fig. 1 is microwave chip wax injector structural representation of the present invention.
Fig. 2 is the A portion enlarged drawing of Fig. 1.
Fig. 3 is microwave chip wax injector side view of the present invention.
Fig. 4 is that mould of the present invention steps up part-structure schematic diagram.
Fig. 5 is lower air cylinder installment state figure of the present invention.
Reference numeral: 101-workbench, 101a-table top portion, the upper crossbearer of 101b-, 101c-air spring support bar, 101d-tilting rack, 101f-lower cross frame, 102-chain plate transmission mechanism, 102a-transmits carrier bar, 103-feeding push arm, 104-mould detecting inductor, 105-wax cylinder, 106-material returned platform, 107-freezes conveying mechanism, 108-mould locating platform, 109-synchronous clamping block, 110-lower platen, 111-hawfinch, 112-air cylinder support, air cylinder under 113-, 114-material returned push arm, 115-manipulator charging inductor, 116-slide rail, 117-adjusts pedestal, 118-stepper motor, 119-cylinder pedestal, 120-limit switch, 121-double cut drive link, 122-tape handler.
Detailed description of the invention
Below in conjunction with specific embodiment, concrete elaboration is done to technical scheme of the present invention.
With reference to Fig. 1-5, a kind of microwave chip wax injector of the present invention, comprise workbench 101, and be embedded at the chain plate transmission mechanism 102 of workbench 101, chain plate transmission mechanism 102 comprises the transmission carrier bar 102a for transmitting wax injection mould, transmission carrier bar 102a side is provided with feeding push arm 103 and mould detecting inductor 104, transporting chain plate opposite side is provided with mould locating platform 108, the both sides of mould locating platform 108 are respectively arranged with the synchronous clamping block 109 of synchronization telescope, the top of mould locating platform 108 is provided with the lower platen 110 moved up and down, the transporting chain plate couple positioned opposite of mould locating platform 108 has wax cylinder 105, wax cylinder 105 is provided with for the hawfinch 111 to wax injection mould casting.
The side of mould locating platform 108 is provided with material returned push arm 114, couple positioned opposite has material returned platform 106 and refrigeration conveying mechanism 107, material returned platform 106 can be pushed to by material returned push arm 114 after casting completes, then pushed to refrigeration conveying mechanism 107 after being accumulated to some, be cooled rapidly in refrigeration conveying mechanism 107.
The microwave chip read-write module of microwave chip data in read-write wax injection mould is provided with below transmission carrier bar 102a, microwave chip read-write module adopts microwave radio recognition technology (RFID), can read and write operation data microwave chip in mould fast, full automation is produced.
Be provided with above mould locating platform 108 and regulate lower platen 110 to move up and down and the pressing plate adjusting mechanism of lower platen 110 center of gravity, pressing plate adjusting mechanism comprises lower air cylinder 113 and air cylinder support 112, lower air cylinder 113 is arranged on air cylinder support 112 in adjustable mode of sliding, lower platen 110 is fixedly installed slide rail 116, slide rail 116 is provided with adjustment pedestal 117, the cylinder rod end of lower air cylinder 113 is fixedly connected with adjustment pedestal 117, and lower platen 110 is set on the pillar of air cylinder support 112.What pressing plate adjusting mechanism can regulate rapidly lower platen 110 presses down position of centre of gravity, to adapt to the mould of different size.
Air cylinder support 112 is provided with stepper motor 118, tape handler 122, double cut drive link 121 and cylinder pedestal 119, lower air cylinder 113 is slidably arranged on air cylinder support 112 by cylinder pedestal 119, stepper motor 112 drives double cut drive link 121 by tape handler 122, double cut drive link 121 and cylinder pedestal 119 adopt and with the thread matching structure of dynamic air cylinder pedestal 119 movement on double cut drive link 121, air cylinder support 112 can also be provided with the limit switch 120 of the extreme position of restriction cylinder pedestal 119 movement.
Being rotated by stepper motor 118 forward or reverse drives the synchronizing wheel of tape handler 122 to rotate, there is belt to do power transmission between two synchronizing wheels and then drive double cut drive link 121 interlock, the cylinder pedestal 119 installing lower air cylinder 113 is then driven to move forward and backward when double cut drive link 121 rotates, thus drive lower air cylinder 113 to move forward and backward, thus the adjustable mode of slip realizing lower air cylinder 113 is installed.Instantly when air cylinder 113 slides, then the adjustment pedestal 117 being positioned at cylinder boom end can be driven to move on slide rail 116, thus realize the impetus of lower air cylinder 113 pairs of lower platens 110, thus achieve centre of gravity adjustment.
Lower platen 110 adopts porous plate, and mould locating platform 108 surface is provided with several groove structures, guarantees that between wax injection mould and lower platen 110, additional air can be discharged, and allows mould really compress; In addition, porous and bottom corrugated design can also increase the frictional force between mould and lower platen 110, strengthen fixing mould.
The wax cylinder elevating mechanism 118 regulating wax cylinder 105 vertical direction position is provided with below wax cylinder 105.Wax cylinder elevating mechanism 118 allows wax cylinder 105 can movement fast up and down, thus regulates the position of hawfinch 111, can not be that the special dies being arranged on centre position carries out casting to casting hole, to adapt to the mould casting of different size.
Workbench 101 comprises table top portion 101a, and the Z-shaped support of brace table face 101a, Z-shaped support comprises crossbearer 101b, tilting rack 101d and lower cross frame 101f, lower cross frame 101f is fixedly connected with tilting rack 101d, tilting rack 101d and upper crossbearer 101b adopts and is articulated and connected, and is provided with air spring support bar 101c between upper crossbearer 101b and tilting rack 101d.Z-shaped support and the weight balancing of the effective dispensation machines of air spring support bar 101c when receiving, after receiving, safety is fixing does not rock, and facilitates machine to transport, moves factory, exports etc., effectively reduce unit shipment and delivery cost and risk.
Power-on, again the wax injection mould of embedded microwave chip is placed on the transmission carrier bar 102a of workbench 101, casting related setting and control is done via intelligent contact panel, after starting, pneumoelectric composite host control chain plate transmission mechanism 102 drives transmission carrier bar 102a that mould is moved on transmission carrier bar 102a, mould can first through the sweep limits of mould detecting inductor 104, first confirm that mould goes to casting operation really on transmission carrier bar 102a, then when the microwave chip read-write module of wax injection mould through position in below, microwave chip read-write module can read out the casting related data in microwave chip, if read chip data failure, but front mold detecting inductor 104 detect mould, then can again read once again, if or read less than data, then can go to perform casting operation by main frame internal preset parameter, otherwise, if read successfully, then can get the relevant parameters such as casting pressure, manipulator fixture pressure, vacuum time, casting time, cool time, lower platen 110 front and back position and wax cylinder 105 height and position, manipulator fixture is the clamping mechanism that synchronous clamping block 109 and top board are formed.Now pneumoelectric composite host will do pneumoelectric control before mould not yet arrives the front of feeding push arm 103, can fast automatic running fix be done to lower platen 110 position of centre of gravity, wax cylinder 105 height and position simultaneously, also fast automatic adjustment manipulator fixture air pressure and wax cylinder 105 can pour into air pressure simultaneously.
When mould arrives feeding push arm 103 front, all position locations and pressure answer adjusted complete, mould can be advanced mould locating platform 108 by feeding push arm 103, when mould is when the front of mould locating platform 108, manipulator charging inductor 115 can sense charging, feeding push arm 103 meeting retrude immediately, mould then just can be close to mould locating platform 108 catch before, now synchronous clamping block 109 can rise and synchronously will inwardly be positioned at the centre position of platform about mould rapidly, after left and right locating clip fastens, the lower platen 110 of porous can be exerted pressure by lower air cylinder 113, push down mould downwards, can do position of centre of gravity especially and strengthen, mould by manipulator up and down and left and right clamp fixing, now manipulator can be pushed ahead with movable module via manipulator in length and breadth automatically by air pressure, mould casting hole engages smoothly with the hawfinch 111 of wax cylinder 105, tank note operation is performed again afterwards according to the tank note time data read out before, after casting operation, manipulator is return automatically with movable module in length and breadth, and synchronous clamping block 109 can discharge rapidly with lower platen 110, after release, mould can be pushed on material returned platform 106 by material returned push arm 114, when material returned mould is accumulated to some, the mould of forefront can be pushed to refrigeration conveying mechanism 107 and do mold cools down process, refrigeration conveying mechanism 107 comprises the translucent upper cover of refrigeration machine, being used for cold insulation prevents cold air to run off, also the situation of mould when carrying can be supervised, after to be cooled, namely jewellery are completed, the initial wax-pattern of handware.
Claims (8)
1. a microwave chip wax injector, it is characterized in that, comprise workbench, and be embedded at the chain plate transmission mechanism of workbench, chain plate transmission mechanism comprises the transmission carrier bar for transmitting wax injection mould, transmission carrier bar side is provided with feeding push arm and mould detecting inductor, transporting chain plate opposite side is provided with mould locating platform, the both sides of mould locating platform are respectively arranged with the synchronous clamping block of synchronization telescope, the top of mould locating platform is provided with the lower platen moved up and down, the transporting chain plate couple positioned opposite of mould locating platform has wax cylinder, wax cylinder is provided with for the hawfinch to wax injection mould casting.
2. microwave chip wax injector according to claim 1, it is characterized in that, be provided with above described mould locating platform and regulate lower platen to move up and down and the pressing plate adjusting mechanism of lower platen center of gravity, pressing plate adjusting mechanism comprises lower air cylinder and air cylinder support, lower air cylinder is arranged on air cylinder support in adjustable mode of sliding, lower platen is fixedly installed slide rail, slide rail is provided with adjustment pedestal, the cylinder rod end of lower air cylinder is fixedly connected with adjustment pedestal, and lower platen is set on the pillar of air cylinder support.
3. microwave chip wax injector according to claim 2, it is characterized in that, described air cylinder support is provided with stepper motor, tape handler, double cut drive link and cylinder pedestal, lower air cylinder is slidably arranged on air cylinder support by cylinder pedestal, stepper motor drives double cut drive link by tape handler, double cut drive link and cylinder pedestal adopt and with the thread matching structure of dynamic air cylinder pedestal movement on double cut drive link, air cylinder support can also be provided with the limit switch of the extreme position of restriction cylinder pedestal movement.
4. microwave chip wax injector according to claim 1, is characterized in that, described lower platen adopts porous plate, and mould locating platform surface is provided with several groove structures.
5. microwave chip wax injector according to claim 1, is characterized in that, is provided with the microwave chip read-write module of microwave chip data in read-write wax injection mould below described transmission carrier bar.
6. microwave chip wax injector according to claim 1, is characterized in that, also comprises the wax cylinder elevating mechanism regulating wax cylinder vertical direction position.
7. microwave chip wax injector according to claim 1, it is characterized in that, described workbench comprises table top portion, and the Z-shaped support of brace table face, Z-shaped support comprises crossbearer, tilting rack and lower cross frame, lower cross frame is fixedly connected with tilting rack, and tilting rack and upper crossbearer adopt and be articulated and connected, and are provided with air spring support bar between upper crossbearer and tilting rack.
8. microwave chip wax injector according to claim 1, is characterized in that, the side of described mould locating platform is provided with material returned push arm, and couple positioned opposite has material returned platform and refrigeration conveying mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510981510.6A CN105414476B (en) | 2015-12-22 | 2015-12-22 | A kind of microwave chip wax injector |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510981510.6A CN105414476B (en) | 2015-12-22 | 2015-12-22 | A kind of microwave chip wax injector |
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| Publication Number | Publication Date |
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| CN105414476A true CN105414476A (en) | 2016-03-23 |
| CN105414476B CN105414476B (en) | 2019-02-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510981510.6A Active CN105414476B (en) | 2015-12-22 | 2015-12-22 | A kind of microwave chip wax injector |
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| Country | Link |
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| CN (1) | CN105414476B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106111894A (en) * | 2016-08-19 | 2016-11-16 | 谢学军 | Wax injector |
| CN107443695A (en) * | 2017-07-31 | 2017-12-08 | 贺州市旭平首饰有限公司 | Full-automatic wax injector |
| CN107876694A (en) * | 2017-11-14 | 2018-04-06 | 深圳市天赐富智能自动化科技有限公司 | Intelligent adjustment glued membrane pressure point wax injector |
| CN113021751A (en) * | 2021-02-26 | 2021-06-25 | 深圳市韦宏达科技有限公司 | Fixing base for injection molding machine |
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| CN203917803U (en) * | 2014-05-26 | 2014-11-05 | 陈锡山 | A kind of intelligent elevated mechanism of wax injector wax tank |
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| CN204095044U (en) * | 2014-10-24 | 2015-01-14 | 武义尔威自动化设备有限公司 | Full-automatic multistation wax injector |
| CN204842855U (en) * | 2015-06-10 | 2015-12-09 | 张黎黎 | Full -automatic notes wax machine anchor clamps |
| CN205236955U (en) * | 2015-12-22 | 2016-05-18 | 广州市番禺区番华行金属加工机械经营部 | Microwave chip annotates wax machine |
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2015
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Patent Citations (10)
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| TWM409157U (en) * | 2011-03-11 | 2011-08-11 | Taiwan Kinki Machinery Co Ltd | Material feeder for wax injection molding machine |
| WO2014076738A1 (en) * | 2012-11-16 | 2014-05-22 | 安井インターテック株式会社 | Injection molding device and control method therefor |
| CN203637065U (en) * | 2013-12-11 | 2014-06-11 | 张黎黎 | Full-automatic wafer type wax injection machine |
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| CN203917803U (en) * | 2014-05-26 | 2014-11-05 | 陈锡山 | A kind of intelligent elevated mechanism of wax injector wax tank |
| CN204018637U (en) * | 2014-07-25 | 2014-12-17 | 广州市番禺区番华行金属加工机械经营部 | The automatic positioning mechanical arm of a kind of mould |
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| CN204095044U (en) * | 2014-10-24 | 2015-01-14 | 武义尔威自动化设备有限公司 | Full-automatic multistation wax injector |
| CN204842855U (en) * | 2015-06-10 | 2015-12-09 | 张黎黎 | Full -automatic notes wax machine anchor clamps |
| CN205236955U (en) * | 2015-12-22 | 2016-05-18 | 广州市番禺区番华行金属加工机械经营部 | Microwave chip annotates wax machine |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106111894A (en) * | 2016-08-19 | 2016-11-16 | 谢学军 | Wax injector |
| CN106111894B (en) * | 2016-08-19 | 2018-01-23 | 谢学军 | Wax injector |
| CN107443695A (en) * | 2017-07-31 | 2017-12-08 | 贺州市旭平首饰有限公司 | Full-automatic wax injector |
| CN107876694A (en) * | 2017-11-14 | 2018-04-06 | 深圳市天赐富智能自动化科技有限公司 | Intelligent adjustment glued membrane pressure point wax injector |
| CN113021751A (en) * | 2021-02-26 | 2021-06-25 | 深圳市韦宏达科技有限公司 | Fixing base for injection molding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105414476B (en) | 2019-02-05 |
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Effective date of registration: 20170808 Address after: Two, Guangzhou, Guangdong, Liwan District Province, 60-150 South Road, 510000 South District Building Materials City A District, building Applicant after: Asahi jewelry Limited by Share Ltd Address before: 510000 Guangdong Province, Guangzhou city Panyu District Town Road No. 48, seven big Luo Zhenyin Applicant before: GUANGZHOU PANYU PANHUAHANG JEWELRY TOOLS EQUIPMENT CO., LTD. |
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