CN105382532B - VT assembly machines based on Mini SAS applications - Google Patents
VT assembly machines based on Mini SAS applications Download PDFInfo
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- CN105382532B CN105382532B CN201510554349.4A CN201510554349A CN105382532B CN 105382532 B CN105382532 B CN 105382532B CN 201510554349 A CN201510554349 A CN 201510554349A CN 105382532 B CN105382532 B CN 105382532B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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Abstract
VT assembly machines disclosed by the invention based on Mini SAS applications, including frame, the frame both sides include automatic discharging frame respectively, the frame upper end is provided with workbench, the workbench upper end is provided with rotating disk, the rotating disk upper end is surrounded by IMLA pan feedings punching component, IMLA transfers component, IMLB pan feedings are punched component, IMLB transfers component, iron plate is punched component, iron plate transfers component, round platform product final pressure component, product takes out component, transfer component, product precompressed unloading device, semi-finished product unloading device, product production line flows out mechanism, complete machine structure is reasonable in design, intelligence degree is high, effectively realize high accuracy processing and manufacturing, improve operating efficiency, reduce cost, economize on resources.
Description
Technical field
The present invention relates to technical field of mechanical design, more particularly to the VT assembly machines based on Mini-SAS applications.
Background technology
Assembling refers to several parts of product passing through the side such as close-fitting, buckle, threaded connection, bonding, riveted, welding
Formula is grouped together to obtain the finished product for meeting predetermined dimensional accuracy and function(Semi-finished product).By artificial treatment(Contact, arrange,
Crawl, mobile, placement, force etc.)Each parts and the assembling realized, strictly, can only be referred to as manual assembly.It is not required to
Will be by artificial treatment(Contact, arrangement, crawl, mobile, placement etc.)Parts and the assembling completed, can be described as automatic assembling.It is situated between
It is semi-automatic assembling between the two.
Traditional assembly machine will be improved further there is presently no the manipulator of more high-intelligentization to be fully introduced into and apply
Assembly precision, meet to realize that high-intelligentization is assembled on the premise of quality, it is also necessary to which complete mechanical structure and the software of matching drive
Moving platform is coordinated.
The content of the invention
It is an object of the invention to provide the VT assembly machines applied based on Mini-SAS, effectively solve the above problems.
Effectively to solve above-mentioned technical problem, the technical scheme that the present invention takes is as follows:
Automatic discharging frame, institute are included based on the VT assembly machines of Mini-SAS applications, including frame, the frame both sides respectively
Stating frame includes workbench, and it is whole that the workbench is provided with the rotating disk of combination connection, punching component, transfer component, round platform product
Component, product is pressed to take out component, transfer component, product precompressed unloading device, semi-finished product unloading device and product production line outflow
Mechanism;The punching component includes IMLA pan feedings punching component, IMLB pan feedings punching component and iron plate punching component, the transfer
Component includes iron plate transfer component, IMLA transfer components and IMLB transfer components.
Particularly, a human-computer interface control system and the security protection being arranged in the frame are also included in the frame
Cover.
Particularly, the punching component includes blanking mechanism, and the blanking mechanism is provided with punching cylinder, and bottom is provided with useless
Expect orientating box, one end is provided with servo motor feed mechanism and feeding ratchet, and long side side lower end is provided with semi-finished product reception device, moved
Carrier gas cylinder and defective products recycling box.
Particularly, the transfer mechanism includes fixed bottom plate, and the fixed bottom plate is provided with the riser of bilateral symmetry, described
The connection of riser upper end sets single axis robot and servomotor, and the single axis robot includes slider cylinder fixed seat, feeding is slided
Platform cylinder, clip claw assembly fixed seat, feeding cylinder, feeding clip claw mechanism and fiber fixed seat.
Particularly, the round platform product final pressure component includes the second fixation bottom plate and the second riser being attached thereto, described
Second riser side also includes a riser boss, and second riser is provided with briquetting, briquetting fixed plate and pushes slide unit gas
Cylinder.
Particularly, the rotating disk includes pedestal and the servo motor and product clamping bearing that are arranged on pedestal.
Particularly, the product, which takes out component, includes the 3rd fixation bottom plate and the 3rd riser being attached thereto, and the described 3rd
Riser is provided with transfer limited block, linear guides, Rodless cylinder and slider cylinder, and the slider cylinder drive connection sets feeding
Spring-compressed block, extracting jaw fixed plate, the second feeding cylinder, the second feeding clamping jaw and the second fiber fixed seat.
Particularly, the transfer component includes the supporting plate of bottom plate and connection fixed thereto, is set in the supporting plate
There are upper mounted plate and upper backup pad, the upper backup pad is linearly slided provided with the second single axis robot, the first servomotor, second
Rail, slide rail fixed plate, carrier fixed plate, product carrier and the second defective products bout box.
Particularly, the product precompressed unloading device includes the 4th fixation bottom plate and the 4th riser being attached thereto, described
Side is provided with the second riser boss on 4th riser, and the 4th riser, which is provided with, takes out limited block, third linear guide rail, the
Two Rodless cylinders, take-off assembly fixed plate, the second feeding slider cylinder, the second extracting jaw fixed plate, the second clamping jaw cylinder, second
Feeding clip claw mechanism, the 3rd feeding clamping jaw, the 3rd fiber fixed seat, final pressure block fixed plate, final pressure block and final pressure slider cylinder.
Particularly, product production line outflow mechanism includes the of the second upper mounted plate, the second bottom plate and centre
Two columns, the second column side includes motor fixing base, governor motor, shaft coupling and the supporting plate of drive connection, described
Supporting plate is provided with baffle plate and belt conveyor, and the belt conveyor both ends are respectively equipped with belt transmission wheel, the belt transmission wheel
Including the symmetrically arranged aluminium alloy extrusions of belt pulley fixed seat and both sides.
Beneficial effects of the present invention are:VT assembly machines provided by the invention based on Mini-SAS applications, frame use side
Welding for steel structure, spraying form.Other large assemblies are installed on this.Human-computer interface control system is set using machine digitlization parameter
Fixed, function selection, fault display system.Feeding pallet main body in automatic discharging frame is spliced by aluminium alloy extrusions, above
Installation blowing and rewinding governor motor, motor rotary speed are controlled by sensor so that blowing is more steady.Mechanical periphery installation protection
Cover, install safe grating at operating surface additional, it is ensured that the personal safety of operating personnel.Rotating disk uses S45C, CNC machine-shapings.Work
Platform is accurately positioned using east servo DD motors, and product clamping bearing is housed on workbench;IMLA pan feedings are punched component by servo
Motor feeding, for cylinder to cut power, cutting mechanism cuts into continuous IMLA required single IMLA (triplets), transfer
To gripping position;IMLB pan feedings are punched component by servo motor feeding, and for cylinder to cut power, cutting mechanism cuts out continuous IMLB
Required single IMLB (triplets) is cut into, is transferred to gripping position;Iron plate is punched component
Power is cut, cutting mechanism cuts into continuous band iron plate required single iron plate(Triplets)It is transferred to and draws position;
MLA transfer component grasping mechanisms capture three IMLA and drive single-shaft mechanical arm arm to disk operation platform, Ran Houzhuan by servo motor
Disk is rotated.(this mechanism captures 3 single IMLA, such as one less simultaneously, then is all discharged into defective products box, repeats
One action carries out crawl assembling.IMLB transfer component grasping mechanisms capture three IMLB and drive single-shaft mechanical arm by servo motor
Arm to disk operation platform, then rotating disk is rotated.(this mechanism captures 3 single IMLB, such as one less simultaneously, then all arranges
Enter in defective products box, repeat one action carry out crawl assembling iron plate transfer component in draw frame machine draw three iron plates by
Servo motor drive single-shaft mechanical arm arm to disk operation platform, then rotating disk is rotated.(crawl 3 is single simultaneously for this mechanism
Iron plate, such as one less, then be all discharged into defective products box, repeats an action and carries out crawl assembling rotating disk product final pressure group
IMLA, IMLB, iron plate three are assembled compression by part, make a small component A.Product takes out component by slider cylinder
For power, the component A assembled crawls are put into another station Z.Transfer component realizes mobile A components to final pressure position, so
After be returned to station Z;Final pressure is produced three times by rotating disk three times, 3 component A of output, above-mentioned action is repeated in, by slide unit gas
The good product of completed assembled is taken out to put to streamline, streamline discharge component by cylinder passes through pipeline flow by the product assembled
Go out.
The present invention is described in detail below in conjunction with the accompanying drawings.
Brief description of the drawings
Fig. 1 is the structural representation of the embodiment of the present invention 1;
Fig. 2 is the blanking mechanism structural representation of the embodiment of the present invention 1;
Fig. 3 is the another structural representation of blanking mechanism in the embodiment of the present invention 1;
Fig. 4 is transfer mechanism structural representation in the embodiment of the present invention 1;
Fig. 5 is round platform product final pressure component structure diagram in the embodiment of the present invention 1;
Fig. 6 is the turntable structural representation of the embodiment of the present invention 1;
Fig. 7 is that product takes out component structure diagram in the embodiment of the present invention 1;
Fig. 8 is transfer component structure diagram in the embodiment of the present invention 1;
Fig. 9 is product precompressed unloading device structural representation in the embodiment of the present invention 1;
Figure 10 is the another structural representation of product precompressed unloading device in the embodiment of the present invention 1;
Figure 11 is that product production line flows out mechanism structure schematic diagram in the embodiment of the present invention 1;
Figure 12 is molar behavior sequential schematic diagram in the embodiment of the present invention 1;
Figure 13 is machine action sequence schematic diagram in the embodiment of the present invention 1.
Embodiment
Embodiment 1:
As shown in figs. 1-11, the disclosed VT assembly machines based on Mini-SAS applications of the present embodiment, including frame 1, it is described
The both sides of frame 1 include automatic discharging frame 3 respectively, and the frame 1 includes workbench, and the workbench is provided with turning for combination connection
Disk 5, punching component, transfer component, round platform product final pressure component 12, product taking-up component 13, transfer component 14, product precompressed take
Go out mechanism 15, product precompressed unloading device 16 and product production line outflow mechanism 17;The punching component rushes including IMLA pan feedings
Component 6, IMLB pan feedings punching component 7 and iron plate punching component 8 are cut out, the transfer component includes iron plate transfer component 11, IMLA
Transfer component 9 and IMLB transfer components 10.
Also include a human-computer interface control system 2 and the safty shield 4 being arranged in the frame 1 in the frame 1.
The punching component includes blanking mechanism 2, and the blanking mechanism 22 is provided with punching cylinder 21, and bottom is provided with waste material orientating box
23, one end is provided with servo motor feed mechanism 24 and feeding ratchet 25, and long side side lower end is provided with semi-finished product reception device 26, moved
Carrier gas cylinder 27 and defective products recycling box 28.The transfer mechanism includes fixed bottom plate 31, and the fixed bottom plate 31 is provided with bilateral
Symmetrical riser 32, the upper end of riser 32 connection set single axis robot 33 and servomotor 310, the single axis robot 33
Including slider cylinder fixed seat 34, feeding slider cylinder 35, clip claw assembly fixed seat 36, feeding cylinder 37, feeding clip claw mechanism
38th, feeding clamping jaw 311 and fiber fixed seat 39.The round platform product final pressure component 12 is including the second fixation bottom plate 121 and therewith
Second riser 122 of connection, the side of the second riser 122 also include a riser boss 123, on second riser 122
Provided with briquetting 125, briquetting fixed plate 124 and push slider cylinder 126.The rotating disk 5 includes pedestal 51 and is arranged at pedestal 51
On servo motor 52 and product clamping bearing 53.The product, which takes out component 13, to be included the 3rd fixation bottom plate 131 and connects therewith
The 3rd riser 132 connect, the 3rd riser 132 be provided with transfer limited block 133, linear guides 135, Rodless cylinder 134 and
Slider cylinder 136, the drive connection of slider cylinder 136 set feeding spring-compressed block 137, extracting jaw fixed plate 138, second
Feeding cylinder 139, the second feeding clamping jaw 1310 and the second fiber fixed seat 1311.The transfer component 14 includes bottom plate
141 and the supporting plate 142 of connection fixed thereto, the supporting plate 142 is provided with upper mounted plate 143 and upper backup pad 144, described
Upper backup pad 144 is provided with the second single axis robot 145, the first servomotor 146, the second linear slide rail 147, slide rail fixed plate
148th, carrier fixed plate 149, the defective products bout box 1411 of product carrier 1410 and second.The product precompressed unloading device 15 wraps
The 4th fixation bottom plate 151 and the 4th riser 152 being attached thereto are included, side adds provided with the second riser on the 4th riser 152
Strong block 153, the 4th riser 153, which is provided with, to be taken out limited block 154, third linear guide rail 155, the second Rodless cylinder 156, takes
Expect component fixed plate 157, the second feeding slider cylinder 158, the second extracting jaw fixed plate 159, the second clamping jaw cylinder 1510, second
Feeding clip claw mechanism 1511, the 3rd feeding clamping jaw 1513, the 3rd fiber fixed seat 1512, final pressure block fixed plate 1514, final pressure block
1516 and final pressure slider cylinder 1515.The product production line outflow mechanism 17 includes the second upper mounted plate 173, second time fixation
Plate 171 and the second column 172 of centre, the side of the second column 172 include the motor fixing base 175 of drive connection, speed governing
Motor 174, shaft coupling 176 and supporting plate 177, the supporting plate 177 are provided with baffle plate 179 and belt conveyor 178, the conveying
The both ends of belt 178 are respectively equipped with belt transmission wheel 1712, and the belt transmission wheel 1712 includes belt pulley fixed seat 1711 and two
The symmetrically arranged aluminium alloy extrusions 1710 in side.
Applicant states that person of ordinary skill in the field is on the basis of above-described embodiment, by above-described embodiment
Step, it is combined with the technical scheme of Summary, so as to caused new method, and the present invention record scope it
One, the application no longer enumerates the other embodiment of these steps to make specification concise.
Technical principle is as follows:
As illustrated by figs. 12-13, frame is welded using square steel structure, and spraying forms.Other large assemblies are installed on this.It is man-machine
Interface control system is using machine digitlization parameter setting, function selection, fault display system.Stock shelf in automatic discharging frame
Platform main body is spliced by aluminium alloy extrusions, and blowing installed above and rewinding governor motor, motor rotary speed are controlled by sensor, are made
It is more steady to obtain blowing.Protective cover is installed on mechanical periphery, and safe grating is installed additional at operating surface, it is ensured that the person peace of operating personnel
Entirely.Rotating disk uses S45C, CNC machine-shapings.Workbench is accurately positioned using east servo DD motors, and product is housed on workbench
Clamping bearing;IMLA pan feedings are punched component by servo motor feeding, and for cylinder to cut power, cutting mechanism cuts continuous IMLA
Into required single IMLA (triplets), gripping position is transferred to;IMLB pan feedings are punched component by servo motor feeding, cylinder
To cut power, cutting mechanism cuts into continuous IMLB required single IMLB (triplets), is transferred to gripping position;Iron
Piece is punched component by servo motor feeding, and to cut power, cutting mechanism cuts into continuous band iron plate required single cylinder
Iron plate(Triplets)It is transferred to and draws position;MLA transfer component grasping mechanisms capture three IMLA and drive list by servo motor
Shaft mechanical arm to disk operation platform, then rotating disk is rotated.(this mechanism captures 3 single IMLA, such as one less simultaneously,
Then all it is discharged into defective products box, repeats an action and carry out crawl assembling.IMLB transfer component grasping mechanisms crawl three
Individual IMLB is rotated by servo motor drive single-shaft mechanical arm arm to disk operation platform, then rotating disk.(this mechanism captures simultaneously
3 single IMLB, such as one less, then all it is discharged into defective products box, repeats an action and carry out crawl assembling iron plate shifting
Draw frame machine three iron plates of absorption are entered by servo motor drive single-shaft mechanical arm arm to disk operation platform, then rotating disk in sending component
Row rotates.(this mechanism captures 3 single iron plates, such as one less simultaneously, then is all discharged into defective products box, repeats one
Action carries out crawl assembling rotating disk product final pressure component and IMLA, IMLB, iron plate three is assembled into compression, makes one small
Component A.It is power that product, which takes out component by slider cylinder, and the component A assembled crawls are put into another station Z.Transfer
Component realizes that mobile A components to final pressure position, are then returned to station Z;Final pressure is produced three times by rotating disk three times, output 3
Component A, above-mentioned action is repeated in, the good product of completed assembled is taken out by slider cylinder and put to streamline, streamline discharging
Component flows out the product assembled by streamline.
Claims (10)
1. the VT assembly machines based on Mini-SAS applications, it is characterised in that including frame, the frame is welded using square steel structure
Connect, spraying is formed, and the frame both sides are respectively equipped with automatic discharging frame, and automatic discharging frame blowing installed above and rewinding are adjusted
Speed motor, motor rotary speed are controlled by sensor so that blowing is more steady;
The frame upper end is provided with workbench, and the workbench upper end is provided with rotating disk, and the rotating disk upper end is surrounded by IMLA and entered
Material punching component, IMLA transfers component, IMLB pan feedings punching component, IMLB transfers component, iron plate punching component, iron plate transfer group
Part, round platform product final pressure component, product take out component, transfer component, product precompressed unloading device, semi-finished product unloading device, production
Product streamline flows out mechanism;
The IMLA pan feedings punching component cuts into continuous IMLA required single IMLA, triplets, is transferred to gripping position
Put, the IMLA transfers component captures three IMLA to rotating disk, and then rotating disk is rotated;
The IMLB pan feedings punching component cuts into continuous IMLB required single IMLB, triplets, is transferred to gripping position
Put, the IMLB transfers component captures three IMLB to rotating disk, and then rotating disk is rotated;
The iron plate punching component cuts into continuous band iron plate required single iron plate, triplets, is transferred to gripping position,
The iron plate transfer component is captured on three iron plate to rotating disks, and then rotating disk is rotated;
IMLA, IMLB, iron plate three are assembled compression by the round platform product final pressure component, make a new component A,
The product takes out component and the component A assembled crawls is put into another station Z, and the transfer component realizes mobile A groups
Then part is returned to station Z, is repeated in above-mentioned action to final pressure position, by rotating disk production three times, three component A of output,
Final pressure three times, the good product of completed assembled taken out by slider cylinder and is put to streamline, streamline discharge component will assemble
Product is flowed out by streamline.
2. the VT assembly machines according to claim 1 based on Mini-SAS applications, it is characterised in that also wrapped in the frame
Include a human-computer interface control system and the safty shield being arranged in the frame.
3. the VT assembly machines according to claim 1 based on Mini-SAS applications, it is characterised in that the punching component bag
Blanking mechanism is included, the blanking mechanism is provided with punching cylinder, and bottom is provided with waste material orientating box, and one end is provided with servo motor feeding
Mechanism and feeding ratchet, long side side lower end are provided with semi-finished product reception device, transfer cylinder and defective products recycling box.
4. the VT assembly machines according to claim 1 based on Mini-SAS applications, it is characterised in that the transfer component bag
Include fixed bottom plate, the fixed bottom plate is provided with the riser of bilateral symmetry, the riser upper end connection set single axis robot and
Servomotor, the single axis robot include slider cylinder fixed seat, feeding slider cylinder, clip claw assembly fixed seat, feeding gas
Cylinder, feeding clip claw mechanism and fiber fixed seat.
5. the VT assembly machines according to claim 1 based on Mini-SAS applications, it is characterised in that the round platform product is whole
Pressure component includes the second fixation bottom plate and the second riser being attached thereto, and the second riser side also includes a riser and strengthened
Block, second riser are provided with briquetting, briquetting fixed plate and push slider cylinder.
6. the VT assembly machines according to claim 1 based on Mini-SAS applications, it is characterised in that the rotating disk includes base
Seat and the servo motor and product clamping bearing being arranged on pedestal.
7. the VT assembly machines according to claim 1 based on Mini-SAS applications, it is characterised in that the product taking-up group
Part includes the 3rd fixation bottom plate and the 3rd riser that is attached thereto, the 3rd riser be provided with transfer limited block, linear guides,
Rodless cylinder and slider cylinder, the slider cylinder drive connection set feeding spring-compressed block, extracting jaw fixed plate, second to take
Expect cylinder, the second feeding clamping jaw and the second fiber fixed seat.
8. the VT assembly machines according to claim 1 based on Mini-SAS applications, it is characterised in that the transfer component bag
The supporting plate of bottom plate and connection fixed thereto is included, the supporting plate is provided with upper mounted plate and upper backup pad, the upper branch
Fagging is provided with the second single axis robot, the first servomotor, the second linear slide rail, slide rail fixed plate, carrier fixed plate, product
Carrier and the second defective products recycling box.
9. the VT assembly machines according to claim 1 based on Mini-SAS applications, it is characterised in that the product precompressed takes
Going out mechanism includes the 4th fixation bottom plate and the 4th riser being attached thereto, and side is strengthened provided with the second riser on the 4th riser
Block, the 4th riser, which is provided with, takes out limited block, third linear guide rail, the second Rodless cylinder, take-off assembly fixed plate, second
Feeding slider cylinder, the second extracting jaw fixed plate, the second clamping jaw cylinder, the second feeding clip claw mechanism, the 3rd feeding clamping jaw, the 3rd
Fiber fixed seat, final pressure block fixed plate, final pressure block and final pressure slider cylinder.
10. the VT assembly machines according to claim 1 based on Mini-SAS applications, it is characterised in that the product flowing water
Line outflow mechanism includes the second column of the second upper mounted plate, the second bottom plate and centre, and the second column side includes
Motor fixing base, governor motor, shaft coupling and the supporting plate of drive connection, the supporting plate are provided with baffle plate and belt conveyor,
The belt conveyor both ends are respectively equipped with belt transmission wheel, and the belt transmission wheel includes belt pulley fixed seat and both sides are symmetrically set
The aluminium alloy extrusions put.
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CN201510554349.4A CN105382532B (en) | 2015-09-02 | 2015-09-02 | VT assembly machines based on Mini SAS applications |
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CN201510554349.4A CN105382532B (en) | 2015-09-02 | 2015-09-02 | VT assembly machines based on Mini SAS applications |
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CN105382532B true CN105382532B (en) | 2018-04-03 |
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Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106078206A (en) * | 2016-08-23 | 2016-11-09 | 贵州五合元泰智能科技有限公司 | A kind of robot automatic assembly equipment |
CN107695678A (en) * | 2017-09-27 | 2018-02-16 | 昆山捷皇电子精密科技有限公司 | A kind of sim card connector automatic assembly equipment and assemble method |
CN108516339A (en) * | 2018-03-30 | 2018-09-11 | 深圳开发微电子有限公司 | Automatic lamination process and equipment for memory bank |
CN113695898A (en) * | 2021-05-12 | 2021-11-26 | 温州职业技术学院 | Metal connector automatic equipment |
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CN103681041A (en) * | 2013-12-23 | 2014-03-26 | 东莞市益诚自动化设备有限公司 | Automatic assembly machine for spring-type microswitch |
CN205218495U (en) * | 2015-09-02 | 2016-05-11 | 东莞品一自动化科技有限公司 | VT assembly machine based on mini -SAS uses |
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JPH03196930A (en) * | 1989-12-21 | 1991-08-28 | Minami Seiko Kk | Processing machine for mold |
CN102059541A (en) * | 2010-12-21 | 2011-05-18 | 天津市光学精密机械研究所 | Automatic plug-in mounting equipment for assembling metal sheets and coils |
CN102430921A (en) * | 2011-09-07 | 2012-05-02 | 玉环县东美塑机有限公司 | Assembling process of medical plastic needle assembly |
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Denomination of invention: Vt assembly machine based on mini SAS application Effective date of registration: 20201012 Granted publication date: 20180403 Pledgee: China Co. truction Bank Corp Dongguan branch Pledgor: DONGGUAN PINYI AUTOMATION TECHNOLOGY Co.,Ltd. Registration number: Y2020980006745 |