CN105382532B - VT assembly machine based on Mini-SAS uses - Google Patents

Abstract

The VT assembly machine based on Mini‑SAS application disclosed in the present invention comprises a frame, both sides of the frame respectively comprise automatic material placing frames, the upper end of the frame is provided with a workbench, the upper end of the workbench is provided with a turntable, the upper end of the turntable is provided with an IMLA feeding and punching assembly, an IMLA transfer assembly, an IMLB feeding and punching assembly, an IMLB transfer assembly, an iron sheet punching assembly, an iron sheet transfer assembly, a round table product final pressing assembly, a product taking-out assembly, a transfer assembly, a product pre-pressing and taking-out mechanism, a semi-finished product taking-out mechanism, and a product assembly line outflow mechanism. The whole machine has a reasonable structural design and a high degree of intelligence, effectively realizes high-precision processing and manufacturing, improves work efficiency, reduces costs, and saves resources.

Description

VT assembly machine based on Mini-SAS application

technical field

The invention relates to the technical field of mechanical design, in particular to a VT assembly machine based on Mini-SAS application.

Background technique

Assembly refers to the combination of several parts of the product through tight fit, buckle, screw connection, bonding, riveting, welding, etc. to obtain a finished product (semi-finished product) that meets the predetermined dimensional accuracy and function. Strictly speaking, the assembly realized by manual handling (touching, sorting, grasping, moving, placing, applying force, etc.) of each component can only be called manual assembly. Assembly that does not require manual handling (touching, sorting, grabbing, moving, placing, etc.) of components can be called automatic assembly. In between is semi-automatic assembly.

Traditional assembly machines have not yet fully introduced and applied more intelligent manipulators. To further improve assembly accuracy and achieve high-intelligence assembly under the premise of satisfying quality, a complete mechanical structure and a matching software-driven platform are required to cooperate. .

Contents of the invention

The object of the present invention is to provide a VT assembly machine based on Mini-SAS application, which can effectively solve the above problems.

For effectively solving the above-mentioned technical problems, the technical scheme that the present invention takes is as follows:

The VT assembly machine based on the application of Mini-SAS includes a frame, and the two sides of the frame include automatic unloading racks respectively, and the frame includes a workbench, and the workbench is provided with a turntable and a punching assembly connected in combination , transfer component, round table product final pressure component, product take-out component, transfer component, product pre-press take-out mechanism, semi-finished product take-out mechanism and product line outflow mechanism; the punching component includes IMLA feeding punching component, IMLB feeding punch Cutting components and iron sheet blanking components, the transfer components include iron sheet transfer components, IMLA transfer components and IMLB transfer components.

In particular, the frame also includes a man-machine interface control system and a safety shield arranged on the frame.

In particular, the punching assembly includes a punching mechanism, the punching mechanism is provided with a punching cylinder, the lower part is provided with a waste guide box, one end is provided with a servo motor feeding mechanism and a feeding ratchet, and the lower end of the long side is provided with a Semi-finished product receiving device, transfer cylinder and defective product recovery box.

In particular, the transfer mechanism includes a fixed base plate, on which a bilaterally symmetrical vertical plate is arranged, and a single-axis robot and a servo motor are connected to the upper end of the vertical plate, and the single-axis robot includes a sliding table cylinder fixing seat, Cylinder for reclaiming slide table, fixing seat for gripper assembly, reclaiming cylinder, retrieving jaw mechanism and fixing seat for optical fiber.

In particular, the final pressing assembly of the round table product includes a second fixed bottom plate and a second vertical plate connected thereto, and one side of the second vertical plate also includes a vertical plate reinforcing block, and the second vertical plate is provided with Pressing block, pressing block fixing plate and pressing slide table cylinder.

In particular, the turntable includes a base, a servo motor and a product clamping seat arranged on the base.

In particular, the product take-out assembly includes a third fixed bottom plate and a third vertical plate connected thereto. The third vertical plate is provided with a transfer limit block, a linear guide rail, a rodless cylinder and a slide cylinder. The drive connection of the slide table cylinder is provided with a spring compression block for retrieving, a fixed plate for retrieving clips, a second retrieving cylinder, a second retrieving jaw and a second optical fiber fixing seat.

In particular, the transfer assembly includes a lower fixed plate and a support plate fixedly connected thereto, an upper fixed plate and an upper support plate are provided on the support plate, and a second single-axis robot, The first servo motor, the second linear slide rail, the slide rail fixing plate, the carrier fixing plate, the product carrier and the second defective product round box.

In particular, the product pre-pressing take-out mechanism includes a fourth fixed bottom plate and a fourth vertical plate connected thereto, a second vertical plate reinforcing block is provided on one side of the fourth vertical plate, and a second vertical plate reinforcement block is provided on the fourth vertical plate. It is equipped with a take-out limit block, a third linear guide rail, a second rodless cylinder, a fixing plate of the reclaiming assembly, a cylinder of the second reclaiming slide table, a fixing plate of the second retrieving clamp, a second jaw cylinder, and a second reclaiming Gripper mechanism, the third feeding jaw, the third optical fiber fixing seat, the final pressing block fixing plate, the final pressing block and the final pressing slide table cylinder.

In particular, the product assembly line outflow mechanism includes a second upper fixing plate, a second lower fixing plate and a second column in the middle, and one side of the second column includes a drive-connected motor fixing seat, a speed-regulating motor, and a coupling And a support plate, the support plate is provided with a baffle plate and a conveying belt, the two ends of the conveying belt are respectively provided with a belt transmission wheel, and the belt transmission wheel includes a pulley fixing seat and aluminum alloy profiles symmetrically arranged on both sides.

The beneficial effects of the present invention are: the frame of the VT assembly machine based on Mini-SAS application provided by the present invention is welded and sprayed with a square steel structure. Other large components are installed here. The man-machine interface control system adopts machine digital parameter setting, function selection and fault display system. The main body of the loading rack in the automatic unloading rack is spliced by aluminum alloy profiles, and a speed-regulating motor for feeding and receiving is installed on it. The motor speed is controlled by a sensor, which makes the unloading more stable. A protective cover is installed around the machine, and a safety grating is installed on the operating surface to ensure the personal safety of the operator. The turntable adopts S45C, CNC machining. The workbench adopts Dongfang servo DD motor for precise positioning, and the product clamping seat is installed on the workbench; the IMLA feeding and punching components are fed by the servo motor, and the cylinder is the cutting power. The cutting mechanism cuts the continuous IMLA into the required individual pieces. IMLA (a group of three) is transferred to the clamping position; IMLB feeding and punching components are fed by a servo motor, and the cylinder is the cutting power. The cutting mechanism cuts the continuous IMLB into the required single IMLB (a group of three ), transferred to the clamping position; the iron sheet blanking assembly is fed by the servo motor, the cylinder is the cutting power, and the cutting mechanism cuts the continuous strip iron sheet into the required single iron sheet (three groups) and transfers it to the suction Position; MLA transfer component grabbing mechanism grabs three IMLA, the servo motor drives the single-axis robotic arm to the turntable table, and then the turntable rotates. (This mechanism grabs 3 single IMLBs at the same time. If one is missing, all of them will be discharged into the defective product box, and then repeat the previous action to grab and assemble. The IMLB transfer component grabbing mechanism grabs three IMLBs and is driven by a servo motor. Shaft the mechanical arm to the turntable table, and then the turntable rotates. (This mechanism grabs 3 individual IMLBs at the same time. If one is missing, all of them will be discharged into the defective product box, and then repeat the previous action to grab and assemble the iron sheet transfer component The middle suction mechanism absorbs three iron sheets, and the servo motor drives the single-axis mechanical arm to the turntable table, and then the turntable rotates. (This mechanism grabs three individual iron sheets at the same time. If one is missing, all of them will be discharged into the defective product box , and then repeat the previous action to grab and assemble the final pressing component of the turntable product. Assemble and press IMLA, IMLB, and iron sheets to make it a small component A. The product take-out component is driven by the cylinder of the slide table and will be assembled The good component A is grabbed and put into another station Z. The component is transferred to move the component A to the final pressing position, and then return to the station Z; three final pressings are produced three times through the turntable, and 3 components A are produced, in turn Repeat the above action, the fully assembled product is taken out by the slide cylinder and placed on the assembly line, and the assembly line discharge component flows out the assembled product through the assembly line.

The present invention will be described in detail below in conjunction with the accompanying drawings.

Description of drawings

Fig. 1 is the structural representation of embodiment 1 of the present invention;

Fig. 2 is a schematic structural diagram of the punching mechanism of Embodiment 1 of the present invention;

Fig. 3 is another structural schematic diagram of the punching mechanism in Embodiment 1 of the present invention;

Fig. 4 is a schematic structural diagram of the transfer mechanism in Embodiment 1 of the present invention;

Fig. 5 is a schematic structural diagram of the final pressing assembly of the round table product in Embodiment 1 of the present invention;

Fig. 6 is a schematic structural diagram of the turntable in Embodiment 1 of the present invention;

Fig. 7 is a schematic structural diagram of the product taking out component in Embodiment 1 of the present invention;

Fig. 8 is a schematic structural diagram of the transfer assembly in Embodiment 1 of the present invention;

Fig. 9 is a structural schematic diagram of the product pre-pressing take-out mechanism in Embodiment 1 of the present invention;

Fig. 10 is another structural schematic diagram of the product pre-pressing take-out mechanism in Embodiment 1 of the present invention;

Fig. 11 is a schematic structural diagram of the product assembly line outflow mechanism in Embodiment 1 of the present invention;

Fig. 12 is a schematic diagram of the overall action sequence in Embodiment 1 of the present invention;

Fig. 13 is a schematic diagram of machine action sequence in Embodiment 1 of the present invention.

Detailed ways

Example 1:

As shown in Figure 1-11, the VT assembly machine based on Mini-SAS application disclosed in this embodiment includes a frame 1, and the two sides of the frame 1 respectively include automatic feeding racks 3, and the frame 1 includes working The workbench is equipped with combined and connected turntable 5, punching assembly, transfer assembly, round table product final pressure assembly 12, product take-out assembly 13, transfer assembly 14, product pre-press take-out mechanism 15, product pre-press take-out Mechanism 16 and product assembly line outflow mechanism 17; The punching assembly includes IMLA feeding blanking assembly 6, IMLB feeding blanking assembly 7 and iron sheet blanking assembly 8, and the transfer assembly includes iron sheet transfer assembly 11, IMLA Transfer unit 9 and IMLB transfer unit 10 .

The frame 1 also includes a man-machine interface control system 2 and a safety shield 4 arranged on the frame 1 . The punching assembly includes a punching mechanism 2, the punching mechanism 22 is provided with a punching cylinder 21, the bottom is provided with a waste guide box 23, one end is provided with a servo motor feeding mechanism 24 and a feeding ratchet 25, and one side of the long side is The lower end is provided with a semi-finished product receiving device 26, a transfer cylinder 27 and a defective product recovery box 28. The transfer mechanism includes a fixed base plate 31, and the fixed base plate 31 is provided with a bilaterally symmetrical vertical plate 32, and the upper end of the vertical plate 32 is connected with a single-axis robot 33 and a servo motor 310, and the single-axis robot 33 includes a slide table Cylinder fixing seat 34, material retrieving slide table cylinder 35, gripper assembly fixing seat 36, retrieving cylinder 37, retrieving jaw mechanism 38, retrieving jaw 311 and optical fiber fixing seat 39. The final pressing assembly 12 of the round table product includes a second fixed bottom plate 121 and a second vertical plate 122 connected thereto. One side of the second vertical plate 122 also includes a vertical plate reinforcing block 123. The second vertical plate 122 A briquetting block 125, a briquetting block fixing plate 124 and a sliding table cylinder 126 are arranged on the top. The turntable 5 includes a base 51 , a servo motor 52 and a product clamping seat 53 disposed on the base 51 . The product take-out assembly 13 includes a third fixed bottom plate 131 and a third vertical plate 132 connected thereto. The third vertical plate 132 is provided with a transfer limit block 133, a linear guide rail 135, a rodless cylinder 134 and a slide table Cylinder 136, the slide table cylinder 136 is driven and connected to set a fetching spring compression block 137, a fetching clip fixing plate 138, a second fetching cylinder 139, a second fetching jaw 1310 and a second optical fiber fixing seat 1311. The transfer assembly 14 includes a lower fixing plate 141 and a supporting plate 142 fixedly connected thereto. The supporting plate 142 is provided with an upper fixing plate 143 and an upper supporting plate 144. The upper supporting plate 144 is provided with a second A single-axis robot 145 , a first servo motor 146 , a second linear slide rail 147 , a slide rail fixing plate 148 , a carrier fixing plate 149 , a product carrier 1410 and a second defective product return box 1411 . The product pre-pressing take-out mechanism 15 includes a fourth fixed bottom plate 151 and a fourth vertical plate 152 connected thereto. The upper side of the fourth vertical plate 152 is provided with a second vertical plate reinforcing block 153. The fourth vertical plate The plate 153 is provided with a take-out limit block 154, a third linear guide rail 155, a second rodless cylinder 156, a retrieving assembly fixing plate 157, a second retrieving slide cylinder 158, a second retrieving clip fixing plate 159, a second Two clamping jaw cylinders 1510, the second feeding jaw mechanism 1511, the third feeding jaws 1513, the third optical fiber fixing seat 1512, the final pressing block fixing plate 1514, the final pressing block 1516 and the final pressing slide table cylinder 1515. The product assembly line outflow mechanism 17 includes a second upper fixing plate 173, a second lower fixing plate 171, and a second column 172 in the middle. One side of the second column 172 includes a motor fixing seat 175 and a speed regulating motor 174 for drive connection. , shaft coupling 176 and support plate 177, described support plate 177 is provided with baffle plate 179 and conveying belt 178, described conveying belt 178 two ends are respectively provided with belt transmission pulley 1712, and described belt transmission pulley 1712 comprises pulley fixed Seat 1711 and aluminum alloy profiles 1710 that are arranged symmetrically on both sides.

The applicant declares that, on the basis of the above-mentioned embodiments, those skilled in the art combine certain steps of the above-mentioned embodiments with the technical solutions in the summary of the invention to produce a new method, which is also one of the scope of the present invention. In order to make the description concise, the present application does not list other implementation manners of these steps.

The technical principle is as follows:

As shown in Figure 12-13, the frame is welded and painted with square steel structure. Other large components are installed here. The man-machine interface control system adopts machine digital parameter setting, function selection and fault display system. The main body of the loading rack in the automatic unloading rack is spliced by aluminum alloy profiles, and a speed-regulating motor for feeding and receiving is installed on it. The motor speed is controlled by a sensor, which makes the unloading more stable. A protective cover is installed around the machine, and a safety grating is installed on the operating surface to ensure the personal safety of the operator. The turntable adopts S45C, CNC machining. The workbench adopts Dongfang servo DD motor for precise positioning, and the product clamping seat is installed on the workbench; the IMLA feeding and punching components are fed by the servo motor, and the cylinder is the cutting power. The cutting mechanism cuts the continuous IMLA into the required individual pieces. IMLA (a group of three) is transferred to the clamping position; IMLB feeding and punching components are fed by a servo motor, and the cylinder is the cutting power. The cutting mechanism cuts the continuous IMLB into the required single IMLB (a group of three ), transferred to the clamping position; the iron sheet blanking assembly is fed by the servo motor, the cylinder is the cutting power, and the cutting mechanism cuts the continuous strip iron sheet into the required single iron sheet (three groups) and transfers it to the suction Position; The MLA transfer component grabbing mechanism grabs three IMLA, and the servo motor drives the single-axis robotic arm to the turntable table, and then the turntable rotates. (This mechanism grabs 3 single IMLBs at the same time. If one is missing, all of them will be discharged into the defective product box, and then repeat the previous action to grab and assemble. The IMLB transfer component grabbing mechanism grabs three IMLBs and is driven by a servo motor. Shaft the mechanical arm to the turntable table, and then the turntable rotates. (This mechanism grabs 3 individual IMLBs at the same time. If one is missing, all of them will be discharged into the defective product box, and then repeat the previous action to grab and assemble the iron sheet transfer component The middle suction mechanism absorbs three iron sheets, and the servo motor drives the single-axis mechanical arm to the turntable table, and then the turntable rotates. (This mechanism grabs three individual iron sheets at the same time. If one is missing, all of them will be discharged into the defective product box , and then repeat the previous action to grab and assemble the final pressing component of the turntable product. Assemble and press IMLA, IMLB, and iron sheets to make it a small component A. The product take-out component is driven by the cylinder of the slide table and will be assembled The good component A is grabbed and put into another station Z. The component is transferred to move the component A to the final pressing position, and then return to the station Z; three final pressings are produced three times through the turntable, and 3 components A are produced, in turn Repeat the above action, the fully assembled product is taken out by the slide cylinder and placed on the assembly line, and the assembly line discharge component flows out the assembled product through the assembly line.

Claims (10)

1. the VT assembly machines based on Mini-SAS applications, it is characterised in that including frame, the frame is welded using square steel structure Connect, spraying is formed, and the frame both sides are respectively equipped with automatic discharging frame, and automatic discharging frame blowing installed above and rewinding are adjusted Speed motor, motor rotary speed are controlled by sensor so that blowing is more steady；

The frame upper end is provided with workbench, and the workbench upper end is provided with rotating disk, and the rotating disk upper end is surrounded by IMLA and entered Material punching component, IMLA transfers component, IMLB pan feedings punching component, IMLB transfers component, iron plate punching component, iron plate transfer group Part, round platform product final pressure component, product take out component, transfer component, product precompressed unloading device, semi-finished product unloading device, production Product streamline flows out mechanism；

The IMLA pan feedings punching component cuts into continuous IMLA required single IMLA, triplets, is transferred to gripping position Put, the IMLA transfers component captures three IMLA to rotating disk, and then rotating disk is rotated；

The IMLB pan feedings punching component cuts into continuous IMLB required single IMLB, triplets, is transferred to gripping position Put, the IMLB transfers component captures three IMLB to rotating disk, and then rotating disk is rotated；

The iron plate punching component cuts into continuous band iron plate required single iron plate, triplets, is transferred to gripping position, The iron plate transfer component is captured on three iron plate to rotating disks, and then rotating disk is rotated；

IMLA, IMLB, iron plate three are assembled compression by the round platform product final pressure component, make a new component A, The product takes out component and the component A assembled crawls is put into another station Z, and the transfer component realizes mobile A groups Then part is returned to station Z, is repeated in above-mentioned action to final pressure position, by rotating disk production three times, three component A of output, Final pressure three times, the good product of completed assembled taken out by slider cylinder and is put to streamline, streamline discharge component will assemble Product is flowed out by streamline.

2. the VT assembly machines according to claim 1 based on Mini-SAS applications, it is characterised in that also wrapped in the frame Include a human-computer interface control system and the safty shield being arranged in the frame.

3. the VT assembly machines according to claim 1 based on Mini-SAS applications, it is characterised in that the punching component bag Blanking mechanism is included, the blanking mechanism is provided with punching cylinder, and bottom is provided with waste material orientating box, and one end is provided with servo motor feeding Mechanism and feeding ratchet, long side side lower end are provided with semi-finished product reception device, transfer cylinder and defective products recycling box.

4. the VT assembly machines according to claim 1 based on Mini-SAS applications, it is characterised in that the transfer component bag Include fixed bottom plate, the fixed bottom plate is provided with the riser of bilateral symmetry, the riser upper end connection set single axis robot and Servomotor, the single axis robot include slider cylinder fixed seat, feeding slider cylinder, clip claw assembly fixed seat, feeding gas Cylinder, feeding clip claw mechanism and fiber fixed seat.

5. the VT assembly machines according to claim 1 based on Mini-SAS applications, it is characterised in that the round platform product is whole Pressure component includes the second fixation bottom plate and the second riser being attached thereto, and the second riser side also includes a riser and strengthened Block, second riser are provided with briquetting, briquetting fixed plate and push slider cylinder.

6. the VT assembly machines according to claim 1 based on Mini-SAS applications, it is characterised in that the rotating disk includes base Seat and the servo motor and product clamping bearing being arranged on pedestal.

7. the VT assembly machines according to claim 1 based on Mini-SAS applications, it is characterised in that the product taking-up group Part includes the 3rd fixation bottom plate and the 3rd riser that is attached thereto, the 3rd riser be provided with transfer limited block, linear guides, Rodless cylinder and slider cylinder, the slider cylinder drive connection set feeding spring-compressed block, extracting jaw fixed plate, second to take Expect cylinder, the second feeding clamping jaw and the second fiber fixed seat.

8. the VT assembly machines according to claim 1 based on Mini-SAS applications, it is characterised in that the transfer component bag The supporting plate of bottom plate and connection fixed thereto is included, the supporting plate is provided with upper mounted plate and upper backup pad, the upper branch Fagging is provided with the second single axis robot, the first servomotor, the second linear slide rail, slide rail fixed plate, carrier fixed plate, product Carrier and the second defective products recycling box.

9. the VT assembly machines according to claim 1 based on Mini-SAS applications, it is characterised in that the product precompressed takes Going out mechanism includes the 4th fixation bottom plate and the 4th riser being attached thereto, and side is strengthened provided with the second riser on the 4th riser Block, the 4th riser, which is provided with, takes out limited block, third linear guide rail, the second Rodless cylinder, take-off assembly fixed plate, second Feeding slider cylinder, the second extracting jaw fixed plate, the second clamping jaw cylinder, the second feeding clip claw mechanism, the 3rd feeding clamping jaw, the 3rd Fiber fixed seat, final pressure block fixed plate, final pressure block and final pressure slider cylinder.

10. the VT assembly machines according to claim 1 based on Mini-SAS applications, it is characterised in that the product flowing water Line outflow mechanism includes the second column of the second upper mounted plate, the second bottom plate and centre, and the second column side includes Motor fixing base, governor motor, shaft coupling and the supporting plate of drive connection, the supporting plate are provided with baffle plate and belt conveyor, The belt conveyor both ends are respectively equipped with belt transmission wheel, and the belt transmission wheel includes belt pulley fixed seat and both sides are symmetrically set The aluminium alloy extrusions put.