CN105378166A - Core spun elastic composite yarn and woven fabric thereof - Google Patents

Core spun elastic composite yarn and woven fabric thereof Download PDF

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Publication number
CN105378166A
CN105378166A CN201380078086.3A CN201380078086A CN105378166A CN 105378166 A CN105378166 A CN 105378166A CN 201380078086 A CN201380078086 A CN 201380078086A CN 105378166 A CN105378166 A CN 105378166A
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CN
China
Prior art keywords
yarn
composite
elastic
long filament
composite yarn
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Granted
Application number
CN201380078086.3A
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Chinese (zh)
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CN105378166B (en
Inventor
翁荣基
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Xuzhou Hongwei Intelligent Textile Co.,Ltd.
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Texhong Textile Group Ltd
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Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/32Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/32Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
    • D02G3/324Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic using a drawing frame
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/36Cored or coated yarns or threads
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/56Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Woven Fabrics (AREA)

Abstract

The present invention provides a core spun elastic composite yarn comprises a sheath of at least one hard fiber, at least one elastic performance filament and at least one staple spun yarn. Said at least one hard fibers has an English cotton count from Ne 4 to Ne 60, said at least one elastic performance filament has a denier from 20 to 140 and said at least one staple spun yarn is formed from natural and/or synthetic staple fibers having a cotton count of Ne 8 to 100.

Description

Composite elastic composite yarn and woven fabric thereof
Technical field
The present invention relates to a kind of composite elastic composite yarn, it has the fibrous sheath covering elastic performance long filament and short fibre yarn.Especially, this cladded yarn is made into the fabric of Yarn connecting performance with excellent elastic force, recovery, feel feature and improvement.
Background technology
Traditional stockinette is made up of core-spun elastic yarn usually.The whole yarn of this traditional core-spun elastic yarn and fill out high convergency and the stretching that yarn causes fabric, this needs the extra finishing technique of such as HEAT SETTING and so on.Usually, traditional stockinette has and such as extends and increase limited defect, and the stability of fabric width can be affected.
In U.S. Patent No. 3,671, disclose a kind of elasticity component polyester long filament in 379, and in U.S. Patent No. 5,922,433, U.S. Patent No. 7,143,790 and US Patent No, 7,299, disclose the woven fabric containing elastic fiber comprising this component polyester long filament in 828.But these fabrics woven by little component polyester long filament have very strong synthesis sensation and outward appearance.Therefore this fabric is limited to and is used in weft yarn and denim.And carrying out piece dyeing to these woven fabric containing elastic fibers be made up of component polyester long filament must perform in two independent dyeing process, and the extensibility of fabric is inevitably affected.
U.S. Patent No. 7,310,932 disclose a kind of fabric be made up of cladded yarn, and it comprises the component polyester long filament covered by staple fibre.Although U.S. Patent No. 7,310, fabric disclosed in 932 is relevant with feel with the outward appearance of improvement, and this fabric still exists show-through effect and limited extensibility.
U.S. Patent No. 7,299,828B2 and U.S. Patent No. 8,093, disclose the fabric be made up of cladded yarn in 160, it comprises at least one elastic performance long filament and at least one nonelastic long filament or elastic filament.By the thread woven fabric of this yarn, there is good extensibility and recovery, but the show-through effect existed, low strength of joint and the synthesis problem of texture unresolved.
Therefore, need to research and develop the new corespun composite yarn that a kind of production has the draftability of expectation, good recovery, feel, the show-through effect of reduction and the joint characteristic of improvement.
Summary of the invention
The object of the present invention is to provide a kind of novel composite elastic composite yarn, change novel composite elastic composite yarn and there is excellent extensibility, excellent recovery and better feel feature, and the object of the invention is to the problem in contrast solving show-through effect and the low Yarn connecting intensity existed at joint location place with existing composite yarn.This composite yarn is applicable to denim, piece dyeing cloth, warp thread and weft yarn.Composite elastic composite yarn of the present invention comprises at least one elastic performance long filament and at least one short fibre yarn.In one embodiment, the scope of described elastic performance long filament is from about 20D (DENIER) to about 140D variation.In another embodiment, described short fibre yarn have scope from about 8 to about 100, preferably from the English cotton yarn count (Ne) of about 20 to 60 variations.
In another embodiment, the present invention also comprises fibrous sheath, and this fibrous sheath forms the composite yarn with described at least one elastic performance long filament and at least one short fibre yarn.Described fibrous sheath can be staple fibre, such as cotton, terylene, nylon, artificial silk, wool, acrylic fibers and combination thereof.Usually, as long as feature of the present invention is unaffected, then the type for staple fibre that can be used in the present invention does not limit.In yet, the scope of this fibrous sheath changes from the about 4Ne of English cotton yarn count to about 60Ne.In another embodiment, the scope of this fibrous sheath changes from Ne7 to Ne40.
Another object of the present invention is to provide a kind of textile fabric be made into by composite elastic composite yarn of the present invention.In specific embodiment, this textile fabric is jean.
Accompanying drawing explanation
Fig. 1 be according to one embodiment of the present invention for the manufacture of the process of composite elastic composite yarn and the side view of device;
Fig. 2 be according to invention a kind of embodiment for the manufacture of the process of composite elastic composite yarn and the front view of device;
Fig. 3 be according to another embodiment of the present invention for the manufacture of the process of composite elastic composite yarn and the side view of device;
Fig. 4 be according to another embodiment of the present invention for the manufacture of the process of composite elastic composite yarn and the front view of device;
Fig. 5 be according to the 3rd embodiment of the present invention for the manufacture of the process of composite elastic composite yarn and the side view of device;
Fig. 6 be according to the 3rd embodiment of the present invention for the manufacture of the process of composite elastic composite yarn and the side view of device;
(Fig. 7 a), and have the joint location (Fig. 7 b) of elastomeric yarn of an elastic performance long filament and a short fibre yarn Fig. 7 illustrates the joint location of the elastomeric yarn with an elastic performance long filament and an inelastic polyester filament;
Fig. 8 is the chart of the physical property that the textile fabric be made into by three illustrative embodiments of the present invention is shown.
Definition:
" warp thread " refers to the line on woven fabric middle longitude direction.
" weft yarn " or " tram " refers to the line in a lateral direction when textile fabric.
" spandex " refers to the artificial fibre with favorable elasticity, and wherein, fiberforming substance is the long chain synthetic polymer be made up of the block polyurethane of at least 85%.
" long filament " refers to the fibrillar with indefinite length.
" fiber " refers to the fibrous silk thread with finite length, such as staple fibre.
" yarn " refers to the product with suitable length and relative little cross section be made up of the fiber and/or long filament or do not have with warping property.
" sliver " refers to the aggregation of the conitnuous forms without warping property.
" rove " is a kind of relatively good fibrous silk thread of using in for spin later stage of preparing or final stage and separately or the common title risen.
" spinning " refer to drawing-off and suitably time in natural or staple fiber, insert torsion resistance to form yarn.
" heart yarn " refers to the yarn be made up of many component yarns, and one or more yarn is wherein confined to the central shaft being permanently positioned at recombination line, and remaining yarn is used as wrap yarn.
" spun yarn " refers to the yarn be made up of the usual staple fibre kept together by distortion.
" cladded yarn " refers to the yarn that the yarn that surrounded by staple fibre is formed.This yarn has the intensity of center line and/or extensibility and represents other features most of surperficial staple fibre simultaneously.
" draw ratio " or " drawing-off " is from will to the length of stockline fibre bundle of package fibre bundle and the ratio of the length of the fibre bundle transmitted from this spinning machine of delivering to spinning machine.Therefore, the draw ratio being greater than 1.0 is the measurement to the minimizing on the volume and weight of stockline fibre bundle.
" elastic recovery " refers to during loading cycle, when the tension force applied after the time keeping with the extension limited limiting is removed, and the instant change on extending that textiles stands.
The definition of above term and any other technical term used herein to be easy to understand by the those skilled in the art of textile field and be defined within " textiles term and definition (the 9th edition) " (TextileTermsandDefinitions (9thEdition)) that textiles research institute of Britain publishes, the disclosure of described document is all attached to herein by reference.
Detailed description of the invention
Quote in detail in current preferred embodiment of the present invention, in order to explain principle of the present invention.By detailed details, embodiment disclosed herein or example are described, to enable those skilled in the art to implement the present invention, and, be understood that, other embodiment can be adopted, and remodeling can be made when not deviating from spirit of the present invention.
The fibrous sheath that this composite elastic composite yarn comprises at least one elastic performance long filament, at least one short fibre yarn and is made up of a large amount of staple fibre.Described fibrous sheath can surround this at least one elastic performance long filament and this at least one short fibre yarn independently.In another embodiment, this at least one elastic performance long filament and this at least one short fibre yarn be first twisted together with formed center line then this fibrous sheath surround described center line.
Obtainable elastic performance long filament on any market can be adopted in this composite yarn.In one embodiment, this elastic performance long filament is by spandex or lastol polymer.Other elastic performance long filaments have included but not limited to ethyleneα-olefincopolymer.U.S. Patent No. 5,272,236, No.5,278,272, No.5,322,728, No.5,380,810, No.5,472,775, No.5,645,542, No.6,140,442 and No.6,225,243 disclose the various examples that can be applied to elastic performance long filament of the present invention, and its disclosure is all attached to herein by reference.The common Denier values of elastic performance long filament of the present invention is 40 to 140 and is 1% to 40% of the gross weight of this composite yarn.In another embodiment, the scope of the drawing-off of this elastic performance long filament is usually from 1.5 to 5.0 variations.
This composite yarn short fibre yarn can be made up of any material known to those skilled in the art.The example being applicable to short fibre yarn of the present invention includes but not limited to fiber natural, regeneration, synthesis, dyeing, non-staining.This short fibre yarn can be s-distortion or z-distortion.In one embodiment, this short fibre yarn has the English cotton yarn count of Ne8 to Ne100.In another embodiment, in another embodiment, this English cotton yarn count is Ne20 to Ne60.In another embodiment, this short fibre yarn is about 4% to 50% of the gross weight of this composite yarn.In another embodiment, the drawing-off of this short fibre yarn is 1.0 to 1.3.
This fibrous sheath is by the in disorder synthetic staple (such as, polyamide, polyester etc.) of the random orientation of relative high density or atural staple fibre.Other examples include but not limited to cotton, viscose rayon, terylene, wool, acrylic fibers or its combination.Especially, this fibrous sheath can be knitted by the rove RING SPINNING of staple fibre and forms and form the in disorder staple fibre disperseed.The length of staple fibre is not crucial.In another embodiment, the scope of this fibrous sheath changes from the about Ne4 to Ne60 of English cotton yarn count.In another embodiment, the scope of this fibrous sheath changes from Ne7 to Ne40.
This composite elastic composite yarn can be used as warp thread and/or weft yarn forms the woven fabric presenting excellent recovery characteristic.This composite yarn has the yam count of Ne4 to Ne60, preferably has the yam count of Ne7 to Ne40.In one embodiment, the fabric be made into by this composite yarn is plain weave, twill and/or satin motif.This fabric according to the present invention has the draftability of at least about 20% or larger.More specifically, with existing composite yarn---such as those have compared with the composite yarn of the core filament silk/center line of the elastic filament combined with non-resilient/elastic filament, and fabric according to the present invention presents less synthesis feel, the filoplume of improvement, the abrasion resistance of improvement.Fabric of the present invention also has the show-through effect of reduction or does not have show-through effect and have higher strength of joint, and therefore the efficiency of weaving process improves.When this composite yarn by 100% cotton or artificial fibre/cotton blend make time, when this composite yarn is used as warp thread, the common white point problem occurred in jean is eliminated.In addition, this composite yarn 100% cotton or artificial fibre/cotton blend also avoid two dyeing courses of stained clot-h.
This composite yarn forms by the manufacture of any staple fiber spinning process, the process that such as core spinning, ring spinning etc. those skilled in the art easily knows.Show the process for the manufacture of this elastic core composite yarn and device in fig. 1 and 2.In this spinning process, elastic performance long filament 21 and short fibre yarn 22 according to the drawing-off expected with different speed along direction 41 and 42 respectively from cylinder 34 and 35 unwinding.The drawing-off of this elastic performance long filament is calculated by the ratio of the superficial velocity of preliminary roller 31 and cylinder 34, and the drawing-off of this short fibre yarn is calculated by the ratio of the superficial velocity of preliminary roller 31 and cylinder 35.In one embodiment of the invention, this elastic performance long filament has the drawing-off of the twice or three times of the drawing-off being at least this short fibre yarn.
Staple fibre or rove 13 and 14 from cylinder 11 and 12 unwinding to meet at preliminary roller 31 and elastic performance long filament 21 and short fibre yarn 22.The position of elastic performance long filament on rove 13 is regulated by roller 36 and thread-carrier 38, and the position of short fibre yarn 22 on rove 14 is regulated by roller 37 and thread-carrier 39.As shown in Figure 2, elastic performance long filament 21 and short fibre yarn 22 first individually with staple fibre or rove 13 and 14 distortion, twist into together at preliminary roller 31 place subsequently, thus form this composite elastic composite yarn.The aligning of this elastic performance long filament more than 21 short fibre yarn 22 on rove can reduce show-through effect effectively.This cored short fibre yarn has decreased show-through effect and has improve the strength of joint of joint location.
Show another embodiment of process for the manufacture of this composite yarn and core spinning device in figs. 3 and 4.Elastic performance long filament 21 and short fibre yarn 22 according to the drawing-off expected with different speed along direction 41 and 42 respectively from cylinder 34 and 35 unwinding.Together with first long filament 21 and yarn 22 are twisted into by roller 36, thus formed fibre bundle/center line, subsequently, staple fibre or rove 13 and 14 around this fibre bundle distortion to form cladded yarn 1.Elastic performance long filament 21 and the position of short fibre yarn 22 on staple fibre or rove 13 and 14 are regulated by roller 36 and thread-carrier 38 and 39.
Show another embodiment of core spinning device in fig. 5 and fig., wherein, the distortion thus be pre-formed center line 23 together with short fibre yarn of elastic performance long filament.Device useful in the process of elastic performance long filament distortion together with short fibre yarn is being included but not limited to ring ingot formula spinning frame, air spinning frame and vortex flow spinner.Fibre bundle is along direction 41 from cylinder 34 unwinding.The drawing-off of center line is calculated by the ratio of the superficial velocity of preliminary roller 31 and cylinder 34.Staple fibre or rove 13 and 14 from cylinder 11 and 12 unwinding to meet at preliminary roller 31 and center line 23.The position of cored short fibre yarn on rove 13 and 14 is regulated by roller 36 and thread-carrier 38 and 39.
Show in figure 7 a comprise elastic performance long filament and non-resilient or flexible long filament traditional elastic core-spun yarn in the show-through effect at joint location place.Elastic core composite yarn of the present invention comprises elastic performance long filament and short fibre yarn, and this core filament does not have show-through effect (Fig. 7 b) at joint location place.By this elastic core composite yarn is used in warp thread, tram or weft direction respectively, this elastic core composite yarn can be used to provide and be designed to weft yarn stretching, warp thread stretches or the flexible fabric of double stretching.The flexible fabric be made up of this composite yarn can have the fabric weight that scope changes from 4 ounce per square yard to 16 ounce per square yard (oz/sq.yd).
Hereafter the textile fabric and relevant characteristic (Fig. 8) that are made into according to an illustrative embodiment of the invention.
Example 1: cowboy's broadwise list elastic fabric
According to cowboy's stockinette with weft yarn Ne16 of the present invention.This weft yarn comprises the spandex of cotton fiber sheath and cored polyester staple fiber yarn Ne45 and 40D (DENIER).This cowboy's stockinette presents good extensibility (27.4%) and extends (3.0%).
Example 2: cowboy's broadwise list elastic fabric
The core silk of cladded yarn Ne45 by the spandex of the coated 40D of the cotton fiber sheath of 100% and 100% is comprised according to the weft yarn of Ne16 of the present invention.This fabric has good extensibility (34.6%) and extends (5.4%).This fabric presents the cotton texture of 100% and does not have show-through effect in the fabric and at joint location place.This core silk of example 2 can also use as warp thread.
Example 3: cowboy's broadwise list elastic fabric
There is the cotton fiber sheath of 100% and the tram of cored polyester staple fiber yarn Ne60 and 40D.In the fabric be made into by this tram, present good extensibility (30.1%) and extend (3.6%).
When more not detailed describing, believe that one of ordinary skill in the art can be retrofited to the present invention based on explanation herein and maximally utilise the present invention according to the content stated in claims in the scope not deviating from spirit of the present invention.All documents cited herein are all attached to herein by reference.

Claims (16)

1. a composite elastic composite yarn, it comprises: at least one elastic performance long filament and at least one short fibre yarn, and the fibrous sheath to be made up of at least one staple fibre, described fibrous sheath surrounds described at least one elastic performance long filament and described at least one short fibre yarn, wherein, the Denier values of described elastic performance long filament is 20 to 140, the English cotton yarn count (Ne) of described short fibre yarn is 8 to 100, further, the English cotton yarn count (Ne) of the described fibrous sheath be made up of at least one staple fibre is 4 to 60.
2. composite yarn according to claim 1, wherein, the English cotton yarn count (Ne) of described short fibre yarn is 20 to 60.
3. composite yarn according to claim 1, wherein, the described fibrous sheath be made up of at least one staple fibre English cotton yarn count (Ne) be 7 to 40.
4. composite yarn according to claim 1, wherein, described elastic performance long filament is 1% to 40% of the gross weight of described composite yarn, and described short fibre yarn is 4% to 50% of the gross weight of described composite yarn.
5. composite yarn according to claim 1, wherein, described fibrous sheath comprises staple fibre that is natural or synthesis, cotton, artificial silk, terylene, wool, acrylic fibers or its combination.
6. composite yarn according to claim 1, wherein, described at least one short fibre yarn is staple fibre natural, regeneration, synthesis or its combination.
7. composite yarn according to claim 1, wherein, described silvalin is " Z " type or the distortion of " S " type.
8. composite yarn according to claim 1, wherein, the drawing-off of described elastic performance long filament is 1.5 to 5.0, and the drawing-off of described short fibre yarn is 1.0 to 1.3.
9. composite yarn according to claim 1, wherein, to form central hair together with first described at least one elastic performance long filament twist into described at least one short fibre yarn, and the distortion and thus surround described central hair together with described central hair of described fibrous sheath.
10. composite yarn according to claim 1, wherein, described at least one elastic performance long filament and described at least one short fibre yarn individually with described fibrous sheath distortion, and the described at least one elastic performance long filament surrounded by fibrous sheath is together with the described at least one short fibre yarn distortion of being surrounded by fibrous sheath, thus forms described composite yarn.
11. 1 kinds of woven fabric containing elastic fibers, described woven fabric containing elastic fiber includes composite yarn according to claim 1 in warp thread or weft yarn or both.
12. woven fabric containing elastic fibers according to claim 11, wherein, described fabric be plain weave, twill, satin weave, cowboy's or piece dyeing.
13. woven fabric containing elastic fibers according to claim 11, wherein, described fabric is denim.
14. woven fabric containing elastic fibers according to claim 11, wherein, described fabric is piece dyeing.
15. woven fabric containing elastic fibers according to claim 11, wherein, described warp thread or weft yarn or both all have 10% to 40% extensibility.
16. 1 kinds of composite elastic composite yarns, it comprises: at least one elastic performance long filament and at least one short fibre yarn, and the fibrous sheath to be made up of at least one staple fibre, described fibrous sheath surrounds described at least one elastic performance long filament and described at least one short fibre yarn.
CN201380078086.3A 2013-09-09 2013-09-09 Composite elastic composite yarn and its woven fabric Active CN105378166B (en)

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EP2867393B1 (en) 2020-12-02
CN105378166B (en) 2018-09-28

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