CN105378166B - Composite elastic composite yarn and its woven fabric - Google Patents

Composite elastic composite yarn and its woven fabric Download PDF

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Publication number
CN105378166B
CN105378166B CN201380078086.3A CN201380078086A CN105378166B CN 105378166 B CN105378166 B CN 105378166B CN 201380078086 A CN201380078086 A CN 201380078086A CN 105378166 B CN105378166 B CN 105378166B
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CN
China
Prior art keywords
yarn
staple
elastic
composite
fiber
Prior art date
Application number
CN201380078086.3A
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Chinese (zh)
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CN105378166A (en
Inventor
翁荣基
Original Assignee
天虹纺织集团有限公司
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Priority to PCT/CN2013/083149 priority Critical patent/WO2015032097A1/en
Publication of CN105378166A publication Critical patent/CN105378166A/en
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Publication of CN105378166B publication Critical patent/CN105378166B/en

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Classifications

    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04—Blended or other yarns or threads containing components made from different materials
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
    • D02G3/324—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic using a drawing frame
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/36—Cored or coated yarns or threads
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic

Abstract

The present invention provides a kind of composite elastic composite yarn comprising by an at least staple fiber group at fibrous sheath, at least an elastic property long filament and an at least staple yarn.The English cotton yarn count of at least one staple fiber is Ne 4 to Ne 60, the Denier values of at least one elastic property long filament are 20 to 140, and an at least short fiber yarn is formed by the natural and/or artificial staple fiber that English cotton yarn count is Ne 8 to Ne 100.

Description

Composite elastic composite yarn and its woven fabric
Technical field
The present invention relates to a kind of composite elastic composite yarns, have the fiber of covering elastic property long filament and staple yarn Sheath.Particularly, this covering yarn, which is made into, has the characteristics that excellent elastic force, recovery, feel and improved Yarn connecting performance Fabric.
Background technology
Traditional stockinette is usually made of core-spun elastic yarn.It the whole yarn of this traditional core-spun elastic yarn and fills out yarn and leads High convergency and the stretching of fabric are caused, this needs the additional finishing technique of such as thermal finalization etc.In general, traditional stockinette With for example extending and increase limited defect, and the stability of fabric width can be affected.
A kind of elastic component polyester long filament is had been disclosed in United States Patent (USP) No.3,671,379, and special in the U.S. Sharp No.5,922,433, United States Patent (USP) No.7,143,790 and United States Patent (USP) No are disclosed comprising this double groups in 7,299,828 Divide the woven fabric containing elastic fiber of polyester filament.However, fabric made of these are woven by seldom component polyester long filament has very Strong synthesis feeling and appearance.Therefore this fabric is limited for use in weft yarn and denim.Moreover, to these by component polyester Woven fabric containing elastic fiber made of long filament, which carries out piece dyeing, to be executed in two individual dyeing process, and the extensibility of fabric Inevitably it is affected.
United States Patent (USP) No.7,310,932 disclose a kind of fabric made of covering yarn comprising by staple fiber covering Component polyester long filament.Although United States Patent (USP) No.7, the appearance of fabric and improvement disclosed in 310,932 is feel-related, But still there is show-through effect and limited extensibility in this fabric.
It discloses in United States Patent (USP) No.7,299,828B2 and United States Patent (USP) No.8,093,160 and is knitted made of covering yarn Object comprising an at least elastic property long filament and at least a nonelastic long filament or elastic filament.Made of this yarn Woven fabric has good extensibility and recovery, but existing show-through effect, low strength of joint and synthesis texture are asked It inscribes and does not solve.
Therefore, it is necessary to research and develop a kind of produce with desired draftability, good recovery, feel, the show-through effect of reduction The new corespun composite yarn of fruit and improved connector characteristic.
Invention content
The purpose of the present invention is to provide a kind of novel composite elastic composite yarns, change novel composite elastic composite yarn with excellent Good extensibility, excellent recovery and better feel feature, and it is an object of the invention to existing composite yarn In contrast show-through effect and low Yarn connecting intensity existing for solving the problems, such as at joint location.This composite yarn is suitable for Denim, piece dyeing cloth, warp thread and weft yarn.The composite elastic composite yarn of the present invention is including an at least elastic property long filament and extremely A few staple yarn.In one embodiment, the range of the elastic property long filament is from about 20D (danier) to about 140D changes.In another embodiment, the staple yarn have range from about 8 to about 100, preferably from about 20 The English cotton yarn count (Ne) changed to 60.
In another embodiment, the invention also includes fibrous sheath, which, which forms, has an at least elasticity The composite yarn of performance long filament and at least one staple yarn.The fibrous sheath can be staple fiber, such as cotton, terylene, nylon, people Make silk, wool, acrylic fibers and combinations thereof.In general, as long as the features of the present invention is unaffected, then for that can be made in the present invention There is no limit for the type of staple fiber.In yet another embodiment, the range of the fibrous sheath is from English cotton yarn count about 4Ne It is changed to about 60Ne.In another embodiment, the range of the fibrous sheath is changed from Ne7 to Ne40.
It is a further object of the present invention to provide a kind of textile fabrics that the composite elastic composite yarn by the present invention is made into.In spy In fixed embodiment, which is denim fabric.
Description of the drawings
Fig. 1 is the side of the process and device for manufacturing composite elastic composite yarn of a kind of embodiment according to the present invention View；
Fig. 2 is according to a kind of embodiment of invention for manufacturing the process of composite elastic composite yarn and the forward sight of device Figure；
Fig. 3 is the side of the process and device for manufacturing composite elastic composite yarn of another embodiment according to the present invention View；
Fig. 4 be another embodiment according to the present invention for manufacturing process and the device of composite elastic composite yarn before View；
Fig. 5 is the side of the process and device for manufacturing composite elastic composite yarn of third embodiment according to the present invention View；
Fig. 6 is the side of the process and device for manufacturing composite elastic composite yarn of third embodiment according to the present invention View；
Fig. 7 shows the joint location of the elastomeric yarn with an elastic property long filament and an inelastic polyester filament (Fig. 7 a), and the elastomeric yarn with an elastic property long filament and a staple yarn joint location (Fig. 7 b)；
Fig. 8 is the chart of the physical property for the textile fabric for showing that three illustrative embodiments by the present invention are made into.
Definition：
" warp thread " refers to the line on woven fabric middle longitude direction.
" weft yarn " or " tram " refers to the line on the horizontal direction in textile fabric.
" spandex " refers to the staple fibre with favorable elasticity, wherein fiberforming substance is to be gathered by least 85% block The long chain synthetic polymer that urethane is constituted.
" long filament " refers to the fibrillar with indefinite length.
" fiber " refers to the fibrous silk thread with finite length, such as staple fiber.
" yarn " refer to by with or without warping property fiber and/or long filament constitute have comparable length and phase To the product in small section.
" sliver " refers to the aggregation of the conitnuous forms without warping property.
" rove " is to be a kind of for later stage for preparing or the relatively good fibrous silk used in final stage of spinning Line and the title separately or cooperatively risen.
" spinning " refer to drawing-off and it is appropriate when in natural or staple fiber be inserted into torsion resistance to form yarn.
" heart yarn " refers to that the yarn being made of many component yarns, one or more yarn therein are confined to for good and all Positioned at the central shaft of recombination line, and remaining yarn is used as wrap yarn.
" spun yarn " refers to the yarn by being usually made up of the staple fiber that distortion keeps together.
" covering yarn " refers to the yarn that the yarn surrounded by staple fiber is constituted.This yarn has the intensity of center line and/or prolongs Stretching property and other the most features for showing surface staple fiber simultaneously.
" draw ratio " or " drawing-off " is from the length that will feed the stockline fibre bundle to the package fibre bundle of spinning machine With the ratio of the length of the fibre bundle transmitted from the spinning machine.Therefore, the draw ratio more than 1.0 be to the volume of stockline fibre bundle and The measurement of reduction in weight.
" elastic recovery " refers to during loading cycle, is applied after keeping the time limited with the extension of restriction When tension is removed, the instant variation in extension that textile is subjected to.
The definition of terms above and any other technical term used herein is easy to woven product field Those skilled in the art understand and are defined within the publication of textile research institute of Britain《Textile term and definition the (the 9th Version)》In (Textile Terms and Definitions (9th Edition)), the disclosure of the document passes through reference It is fully incorporated herein.
Specific implementation mode
It is quoted in detail in the current preferred embodiment of the present invention, to explain the principle of the present invention. Embodiment disclosed herein or example are described with detailed details, to enable those skilled in the art to Implement the present invention, and, it should be understood that other embodiments may be used, and can be in the essence without departing substantially from the present invention Remodeling is made in the case of god.
This composite elastic composite yarn is including an at least elastic property long filament, at least a staple yarn and by a large amount of short The fibrous sheath of fiber composition.The fibrous sheath can independently surround at least an elastic property long filament and an at least short fibre Tie up yarn.In another embodiment, at least a staple yarn is twisted an at least elastic property long filament first with this To form center line, then the fibrous sheath surrounds the center line together.
Any commercially available elastic property long filament can be used in this composite yarn.In one embodiment, should Elastic property long filament is by spandex or lastol polymer.Other elastic property long filaments include but not limited to have ethylene ' alpha '-olefin copolymerization Object.United States Patent (USP) No.5,272,236, No.5,278,272, No.5,322,728, No.5,380,810, No.5,472,775, No.5,645,542, No.6,140,442 and No.6,225,243 disclose the elastic property long filament that can be applied to the present invention Various examples, the disclosure of which are fully incorporated herein by reference.The common danier of elastic property long filament of the present invention Value is 40 to 140 and is the 1% to 40% of the total weight of the composite yarn.In another embodiment, the elastic property long filament The range of drawing-off is usually changed from 1.5 to 5.0.
The staple yarn of this composite yarn can be made of any material known to those skilled in the art.Suitable for this The example of the staple yarn of invention includes but not limited to have natural, regenerated, synthesis, dyeing, non-staining fiber.This Staple yarn can be s- distortions or z- distortions.In one embodiment, which has Ne's 8 to Ne 100 English cotton yarn count.In another embodiment, in another embodiment, which is Ne 20 to Ne 60. In another embodiment, this staple yarn is about the 4% to 50% of the total weight of this composite yarn.In another embodiment, The drawing-off of the staple yarn is 1.0 to 1.3.
The fibrous sheath by relative high density random orientation in disorder synthetic staple (for example, polyamide, polyester etc. Deng) or atural staple fibre.Other examples include but not limited to cotton, viscose rayon yarn, terylene, wool, acrylic fibers or combinations thereof.Especially Ground, the fibrous sheath can be knitted the in disorder staple fiber for forming and being formed dispersion by the rove RING SPINNING of staple fiber.Staple fiber Length is not crucial.In another embodiment, the range of the fibrous sheath becomes from English cotton yarn count about Ne 4 to Ne 60 It is dynamic.In another embodiment, the range of the fibrous sheath 40 variation from Ne 7 to Ne.
This composite elastic composite yarn is used as warp thread and/or weft yarn and is knitted to form excellent the woven of recovery characteristic of presentation Object.This composite yarn has the count of yarn of Ne 4 to Ne 60, it is therefore preferred to have the count of yarn of Ne 7 to Ne40.In a kind of reality It applies in mode, is plain weave, twill and/or satin motif by the fabric that this composite yarn is made into.This fabric tool according to the present invention There is the draftability of at least about 20% or bigger.More specifically, with existing composite yarn --- for example those have and non-ballistic Property/composite yarn of long filament core filaments/center line of elastic filament that is combined of elastic filament compares, fabric according to the present invention is presented Go out improved less synthesis feel, improved filoplume, abrasion resistance.The present invention fabric also have reduce show-through effect or There is no show-through effect and there is higher strength of joint, therefore the efficiency of weaving process improves.When this composite yarn is by 100% When cotton or staple fibre/cotton blend object are made, when the composite yarn is used as warp thread, what is occurred in denim fabric is common white Point problem is eliminated.In addition, 100% cotton of this composite yarn or staple fibre/cotton blend object also avoid double dyeing of stained clot-h Process.
This composite yarn can be fabricated by any staple fiber spinning process, such as core spinning, ring spinning etc. are originally The technical staff in field is easy the process known.The process for manufacturing this elastic core composite yarn is shown in fig. 1 and 2 And device.In the spinning process, elastic property long filament 21 and staple yarn 22 are according to desired drawing-off edge at different rates Direction 41 and 42 to unwind from cylinder 34 and 35 respectively.The superficial velocity that the drawing-off of the elastic property long filament passes through preliminary roller 31 and cylinder 34 The ratio between be calculated, and the drawing-off of the staple yarn is calculated by the ratio between the superficial velocity of preliminary roller 31 and cylinder 35.In this hair In a kind of bright embodiment, which has leading for twice or three times of the drawing-off for being at least the staple yarn It stretches.
Staple fiber or rove 13 and 14 from cylinder 11 and 12 unwind at preliminary roller 31 with elastic property long filament 21 and staple fiber Yarn 22 meets.Position of the elastic property long filament on rove 13 is adjusted by roller 36 and yarn guide 38, and staple yarn 22 is thick Position on yarn 14 is adjusted by roller 37 and yarn guide 39.As shown in Figure 2, elastic property long filament 21 and staple yarn 22 be first It individually distorts, is then twisted at preliminary roller 31 together with staple fiber or rove 13 and 14, it is multiple to form this composite elastic Close yarn.The alignment of more than 21 staple yarn 22 of elastic property long filament on rove can efficiently reduce show-through effect.This cored Staple yarn has reduced show-through effect and has improved the strength of joint of joint location.
Another embodiment of the process and core spinning device for manufacturing this composite yarn is shown in figs. 3 and 4. Elastic property long filament 21 and staple yarn 22 are according to desired drawing-off at different rates along direction 41 and 42 respectively from cylinder 34 With 35 unwindings.Long filament 21 and yarn 22 are twisted into together by roller 36 first, to form fibre bundle/center line, then, short fibre Dimension or rove 13 and 14 are distorted around the fibre bundle to form covering yarn 1.Elastic property long filament 21 and staple yarn 22 are in short fibre Position in dimension or rove 13 and 14 is adjusted by roller 36 and yarn guide 38 and 39.
Another embodiment of core spinning device is shown in fig. 5 and fig., wherein elastic property long filament and short fibre Dimension yarn distorts to be pre-formed center line 23 together.Have during distorting elastic property long filament together with staple yarn Device includes but not limited to have ring ingot formula spinning frame, air spinning frame and vortex flow spinner.Fibre bundle is along direction 41 from cylinder 34 unwindings.The drawing-off of center line is calculated by the ratio between the superficial velocity of preliminary roller 31 and cylinder 34.Staple fiber or rove 13 and 14 It is unwound from cylinder 11 and 12 to meet with center line 23 at preliminary roller 31.Position of the cored staple yarn on rove 13 and 14 passes through Roller 36 and yarn guide 38 and 39 are adjusted.
Traditional elastic core-spun yarn including elastic property long filament and non-resilient or elastic long filament is shown in figure 7 a Show-through effect at joint location.The elastic core composite yarn of the present invention includes elastic property long filament and staple yarn, the length Silk core does not have show-through effect (Fig. 7 b) at joint location.By being used this elastic core composite yarn respectively in warp thread, tram Or weft direction, which, which can be used for providing, is designed to the flexible of weft yarn stretching, warp thread stretching or double stretching Fabric.The fabric that stretches made of this composite yarn can have range from 4 ounce per square yards to 16 ounce per square yard (oz/ Sq.yd) the fabric weight changed.
It is hereafter the textile fabric being made into according to an illustrative embodiment of the invention and relevant characteristic (Fig. 8).
Example 1：Cowboy's broadwise list elastic fabric
Cowboy's stockinette according to the present invention with weft yarn Ne 16.The weft yarn includes cotton fiber sheath and cored terylene The spandex of staple yarn Ne 45 and 40D (danier).Good extensibility (27.4%) elongation is presented in cowboy's stockinette (3.0%).
Example 2：Cowboy's broadwise list elastic fabric
The weft yarn of Ne 16 according to the present invention includes the spandex and 100% of the 40D coated by 100% cotton fiber sheath The core filaments of covering yarn Ne 45.The fabric has good extensibility (34.6%) and elongation (5.4%).The fabric is presented 100% Cotton texture and do not have show-through effect in the fabric and at joint location.This core filaments of example 2 can also be used as warp Yarn uses.
Example 3：Cowboy's broadwise list elastic fabric
Tram with 100% cotton fiber sheath and cored polyester staple fiber yarn Ne 60 and 40D.It is knitted by the tram At fabric in show good extensibility (30.1%) and elongation (3.6%).
In the case of no more narration in detail, it is believed that those of ordinary skill in the art have been able to based on herein Explanation remodeling is carried out to the present invention in the range of the spirit without departing substantially from the present invention and according to being stated in appended claims Content maximally utilises the present invention.All documents listed herein are all fully incorporated herein by reference.

Claims (14)

1. a kind of composite elastic composite yarn, it includes：An at least elastic property long filament and at least a staple yarn, Yi Jiyou An at least staple fiber group at fibrous sheath；
Wherein, an at least elastic property long filament and an at least staple yarn are twisted into together first in formation Heart silk, and the fibrous sheath distorts together with the central hair and to surround the central hair；
Alternatively, an at least elastic property long filament and an at least staple yarn are individually turned round with the fibrous sheath Song, and an at least elastic property long filament and an at least short fibre described in fibrous sheath encirclement described in fibrous sheath encirclement Tie up yarn distortion together；
The Denier values of the elastic property long filament are 20 to 140, the English cotton yarn count (Ne) of the staple yarn be 8 to 100, also, by an at least staple fiber group at the fibrous sheath English cotton yarn count (Ne) be 4 to 60.
2. composite yarn according to claim 1, wherein the English cotton yarn count (Ne) of the staple yarn is 20 to 60.
3. composite yarn according to claim 1, wherein by an at least staple fiber group at the fibrous sheath cotton made in Great Britain Yarn count (Ne) is 7 to 40.
4. composite yarn according to claim 1, wherein the elastic property long filament is the total weight of the composite yarn 1% to 40%, the staple yarn is the 4% to 50% of the total weight of the composite yarn.
5. composite yarn according to claim 1, wherein the fibrous sheath includes natural or synthesis staple fiber or its group It closes.
6. composite yarn according to claim 5, wherein natural or synthesis the staple fiber be cotton, artificial silk, terylene, Wool or acrylic fibers.
7. composite yarn according to claim 1, wherein an at least staple yarn is natural, regenerated, synthesis Staple fiber or combinations thereof.
8. composite yarn according to claim 1, wherein the silvalin is that " Z " type or " S " type distort.
9. composite yarn according to claim 1, wherein the drawing-off of the elastic property long filament is 1.5 to 5.0, described short The drawing-off of silvalin is 1.0 to 1.3.
10. a kind of woven fabric containing elastic fiber, the woven fabric containing elastic fiber includes claim 1 institute in warp thread or weft yarn or both The composite yarn stated.
11. woven fabric containing elastic fiber according to claim 10, wherein the fabric is plain weave, twill or satin weave.
12. woven fabric containing elastic fiber according to claim 10, wherein the fabric is denim.
13. woven fabric containing elastic fiber according to claim 10, wherein the fabric is piece dyeing.
14. woven fabric containing elastic fiber according to claim 10, wherein the warp thread or weft yarn or both all have 10% to 40% extensibility.
CN201380078086.3A 2013-09-09 2013-09-09 Composite elastic composite yarn and its woven fabric CN105378166B (en)

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Application Number Priority Date Filing Date Title
PCT/CN2013/083149 WO2015032097A1 (en) 2013-09-09 2013-09-09 Core spun elastic composite yarn and woven fabric thereof

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CN105378166A CN105378166A (en) 2016-03-02
CN105378166B true CN105378166B (en) 2018-09-28

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US (1) US20160024692A1 (en)
EP (1) EP2867393B1 (en)
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US20160024692A1 (en) 2016-01-28
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