CN105370001A - 一种et复合保温板的生产工艺 - Google Patents

一种et复合保温板的生产工艺 Download PDF

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CN105370001A
CN105370001A CN201510656838.0A CN201510656838A CN105370001A CN 105370001 A CN105370001 A CN 105370001A CN 201510656838 A CN201510656838 A CN 201510656838A CN 105370001 A CN105370001 A CN 105370001A
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production technology
parts
composite insulation
panel
insulation board
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王四九
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Jiangsu Jiunuo Building Material Technology Co Ltd
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Jiangsu Jiunuo Building Material Technology Co Ltd
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/06—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions for securing layers together; for attaching the product to another member, e.g. to a support, or to another product, e.g. groove/tongue, interlocking
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    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
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    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32—LAYERED PRODUCTS
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    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
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    • B32B2264/104—Oxysalt, e.g. carbonate, sulfate, phosphate or nitrate particles
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B2307/00—Properties of the layers or laminate
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    • B32B2307/306—Resistant to heat
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    • B32B2307/00—Properties of the layers or laminate
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    • B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
    • B32B2307/7145—Rot proof, resistant to bacteria, mildew, mould, fungi
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B2315/00—Other materials containing non-metallic inorganic compounds not provided for in groups B32B2311/00 - B32B2313/04
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B2607/00—Walls, panels
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Abstract

本发明属于建筑装饰产品领域，尤其是一种ET复合保温板的生产工艺；所述生产工艺包括以下步骤：制备无机胶凝材料及中间带有若干通孔的保温层；在保温层的通孔内装入连接柱；将制备好的无机胶凝材料输入模具中制备面板；在保温层的两侧安装两侧面板，保温层与面板之间通过聚合物粘结层固定；两侧面板中的一侧粘结网格布，另一侧面板上依次涂覆防腐涂料层、耐火涂料层、纳米反射隔热涂料层、防水涂料层。该保温板和保温板的生产工艺，在保温板的制作过程中，使用导热效果极差的岩棉纤维、玻璃纤维棉、硅酸铝粉、膨胀珍珠岩粉、通过成形工艺成形，使其既具有良好的保温效果，又具有较好的硬度和较轻的质量，易于加工制作，施工安装方便，成本低。

Description

一种ET复合保温板的生产工艺
技术领域
本发明属于建筑装饰产品领域，尤其是一种ET复合保温板的生产工艺。
背景技术
ET板是一种新型的轻质保温隔热陶板。由超薄陶板作为面板，蜂窝陶板作为保温隔热层，两种陶质材料加上纤维网格增强层直接复合而成。ET板保温隔热性能优异，而且施工方便，直接在外墙基体上挂贴即可，更难能可贵的是材料重量超轻，可直接浮于水面。另外，ET板充分发挥了两种材料的优点，超薄陶板质感丰富，颜色优雅，蜂窝陶板安装方便，成本较低，两者结合后，作为幕墙材料，不仅质量超轻，隔热性能优越，还大大地增加了适用范围。
发明内容
本发明要解决的技术问题是：克服现有技术中的不足，提供一种制备方法简单、生产成本低的ET复合保温板的生产工艺。
为解决上述技术问题，本发明采用的技术方案如下：
一种ET复合保温板的生产工艺，所述生产工艺包括以下步骤：
(1)制备无机胶凝材料及中间带有若干通孔的保温层；
(2)在步骤(1)中的保温层的通孔内装入连接柱；
(3)将制备好的无机胶凝材料输入模具中制备面板；
(4)在保温层的两侧安装两侧面板，保温层与面板之间通过聚合物粘结层固定；
(5)两侧面板中的一侧粘结网格布，另一侧面板上依次涂覆防腐涂料层、耐火涂料层、纳米反射隔热涂料层、防水涂料层。
进一步的，所述保温层采用发泡水泥板、发泡玻璃板或泡沫陶瓷板。
进一步的，所述保温层采用发泡玻璃板。
进一步的，所述保温层的厚度为1.8-3cm。
进一步的，所述保温层的厚度为2.4cm。
进一步的，所述通孔的形状为圆形或三角形，所述连接柱的横截面的形状与所述通孔的形状相配。
进一步的，所述无机胶凝材料的质量份组成如下：岩棉纤维40-60份、玻璃纤维棉20-30份、硅酸铝粉18-24份、膨胀珍珠岩粉5-7份、石膏10-20份、增塑剂2.4-3.6份、聚乙烯醇水基憎水剂0.8-2.4份。
进一步的，所述无机胶凝材料的质量份组成如下：岩棉纤维50份、玻璃纤维棉25份、硅酸铝粉20份、膨胀珍珠岩粉6份、石膏15份、增塑剂3份、聚乙烯醇水基憎水剂1.6份。
进一步的，所述耐火涂料层的耐火涂料选用棕刚玉和优质高铝矾土熟料为骨料,选用浓度为43％的工业磷酸溶液、固体磷酸二氢铝和粘土粉为结合剂，选用电熔镁砂为固化剂制得。
进一步的，所述防水涂料层的防水涂料选用纳米防水涂料，所述防水涂料层的厚度为1.2-2.4mm。
采用本发明的技术方案的有益效果是：
1、该保温板和保温板的生产工艺，在保温板的制作过程中，使用导热效果极差的岩棉纤维、玻璃纤维棉、硅酸铝粉、膨胀珍珠岩粉、通过成形工艺成形，使其既具有良好的保温效果，又具有较好的硬度和较轻的质量。由于在保温板的生产过程中，在板面上预先留有安装孔，这样就可以避免在安装的话过程中，破坏保温板的真空结构，同时也便于保温板的安装使用。因此，该保温板具有质量轻，保温效果好，易于加工制作，施工安装方便，成本较低等特点。
2、由于两层面板以及连接柱采用无机胶凝材料制成，为不燃材料，提高了夹芯构造型保温板的防火功能，使本发明的夹芯构造型保温板变为阻燃材料。
具体实施方式
下面结合具体实施方式对本发明作进一步说明。
实施例1
一种ET复合保温板的生产工艺，所述生产工艺包括以下步骤：
(1)制备无机胶凝材料及中间带有若干通孔的保温层；
(2)在步骤(1)中的保温层的通孔内装入连接柱；
(3)将制备好的无机胶凝材料输入模具中制备面板；
(4)在保温层的两侧安装两侧面板，保温层与面板之间通过聚合物粘结层固定；
(5)两侧面板中的一侧粘结网格布，另一侧面板上依次涂覆防腐涂料层、耐火涂料层、纳米反射隔热涂料层、防水涂料层。
优选的，所述保温层采用发泡水泥板、发泡玻璃板或泡沫陶瓷板；本实施例中保温层采用发泡玻璃板。
优选的，所述保温层的厚度为1.8-3cm，本实施例中保温层的厚度优选为2.4cm。
优选的，所述通孔的形状为圆形或三角形，所述连接柱的横截面的形状与所述通孔的形状相配。
优选的，本实施例中无机胶凝材料的质量份组成如下：岩棉纤维40份、玻璃纤维棉20份、硅酸铝粉18份、膨胀珍珠岩粉5份、石膏10份、增塑剂2.4份、聚乙烯醇水基憎水剂0.8份。
优选的，所述耐火涂料层的耐火涂料选用棕刚玉和优质高铝矾土熟料为骨料,选用浓度为43％的工业磷酸溶液、固体磷酸二氢铝和粘土粉为结合剂，选用电熔镁砂为固化剂制得。
优选的，所述防水涂料层的防水涂料选用纳米防水涂料，所述防水涂料层的厚度为1.2-2.4mm。
实施例2与实施例1中的区别技术特征在于：
本实施例中无机胶凝材料的质量份组成如下：岩棉纤维50份、玻璃纤维棉25份、硅酸铝粉20份、膨胀珍珠岩粉6份、石膏15份、增塑剂3份、聚乙烯醇水基憎水剂1.6份。
实施例3与实施例1中的区别技术特征在于：
本实施例中无机胶凝材料的质量份组成如下：岩棉纤维60份、玻璃纤维棉30份、硅酸铝粉24份、膨胀珍珠岩粉7份、石膏20份、增塑剂3.6份、聚乙烯醇水基憎水剂2.4份。
实验：
下面对本发明的生产工艺生产的ET复合保温板的性能进行检测，检测数据见表1。
表1
实施例2为优选实施例。
以上所述，仅为本发明的具体实施方式，本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，可轻易想到的变化或替换，都应涵盖在本发明的保护范围之内。因此，本发明的保护范围应该以权利要求所界定的保护范围为准。

Claims (10)

1.一种ET复合保温板的生产工艺，其特征在于，所述生产工艺包括以下步骤：
(1)制备无机胶凝材料及中间带有若干通孔的保温层；
(2)在步骤(1)中的保温层的通孔内装入连接柱；
(3)将制备好的无机胶凝材料输入模具中制备面板；
(4)在保温层的两侧安装两侧面板，保温层与面板之间通过聚合物粘结层固定；
(5)两侧面板中的一侧粘结网格布，另一侧面板上依次涂覆防腐涂料层、耐火涂料层、纳米反射隔热涂料层、防水涂料层。
2.根据权利要求1所述的一种ET复合保温板的生产工艺，其特征在于：所述保温层采用发泡水泥板、发泡玻璃板或泡沫陶瓷板。
3.根据权利要求2所述的一种ET复合保温板的生产工艺，其特征在于：所述保温层采用发泡玻璃板。
4.根据权利要求2所述的一种ET复合保温板的生产工艺，其特征在于：所述保温层的厚度为1.8-3cm。
5.根据权利要求4所述的一种ET复合保温板的生产工艺，其特征在于：所述保温层的厚度为2.4cm。
6.根据权利要求1所述的一种ET复合保温板的生产工艺，其特征在于：所述通孔的形状为圆形或三角形，所述连接柱的横截面的形状与所述通孔的形状相配。
7.根据权利要求1所述的一种ET复合保温板的生产工艺，其特征在于，所述无机胶凝材料的质量份组成如下：岩棉纤维40-60份、玻璃纤维棉20-30份、硅酸铝粉18-24份、膨胀珍珠岩粉5-7份、石膏10-20份、增塑剂2.4-3.6份、聚乙烯醇水基憎水剂0.8-2.4份。
8.根据权利要求7所述的一种ET复合保温板的生产工艺，其特征在于，所述无机胶凝材料的质量份组成如下：岩棉纤维50份、玻璃纤维棉25份、硅酸铝粉20份、膨胀珍珠岩粉6份、石膏15份、增塑剂3份、聚乙烯醇水基憎水剂1.6份。
9.根据权利要求1所述的一种ET复合保温板的生产工艺，其特征在于：所述耐火涂料层的耐火涂料选用棕刚玉和优质高铝矾土熟料为骨料,选用浓度为43％的工业磷酸溶液、固体磷酸二氢铝和粘土粉为结合剂，选用电熔镁砂为固化剂制得。
10.根据权利要求1所述的一种ET复合保温板的生产工艺，其特征在于：所述防水涂料层的防水涂料选用纳米防水涂料，所述防水涂料层的厚度为1.2-2.4mm。
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CN108331203A (zh) * 2018-05-28 2018-07-27 浙江凯晨工贸有限公司 一种用于无人微型超市的防腐隔热墙体结构
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CN111794396A (zh) * 2020-06-08 2020-10-20 重庆中航科技有限公司 低能耗保温板

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