CN105274695B - A kind of clean beaming method of ultraphotic of many fibrous yarn lines - Google Patents

Abstract

The present invention relates to a kind of clean beaming method of ultraphotic of many fibrous yarn lines, belong to technical field of textile processing.The present invention is on each one thread warping mechanism of warping machine, yarn trunk is produced by rotation using false-twisting device, steam stream is ejected using directional stretch filoplume device orient simultaneously, directional stretch Yarn filoplume, promote a part of filoplume of yarn forward orderly looping, prevent filoplume random or tangle into cotton knot when vertical wrap is to yarn trunk；Reverse looping is implemented to yarn another part filoplume using vortex looping filoplume device, with the filoplume formation close looping of staggered form of forward orderly looping, realize laddering complete looping, the close looping of staggered form of Yarn filoplume, greatly improve filoplume winding tightness and fastness, Yarn filoplume is solved the problem of warping and warping later process filoplume largely rebound, reaches that many fibrous yarn lines carry out the technique effect of the clean warping of ultraphotic.Apparatus structure involved in the present invention is rationally, easy to operate.

Description

A kind of clean beaming method of ultraphotic of many fibrous yarn lines

Technical field

The present invention relates to a kind of clean beaming method of ultraphotic of many fibrous yarn lines, belong to technical field of textile processing.

Technical background

Warping technology is by technological design specific length and breadth, with suitable, uniform by the warp thread of certain radical Technical process of the power close wind in warp beam or beam of a loom.Warping process causes warp thread package to become warp beam or beam of a loom by bobbin, If made is warp beam, then forms beam of a loom by sizing operation；If made is beam of a loom, it is supplied to and passes process, Directly prepared to constitute the warp systems of fabric.Warping process is mainly for preferably arranging yarn, it is ensured that yarn without twist head, Without broken end, bring into without unrestrained yarn, without flyings hard waste, error-free branch, it is desirable to yarn arrays are uniform after arrangement, and rolling density is uniform.Warping During above mentioned problem, be due to largely that yam surface filoplume is excessive, long cause：Yarn filoplume is excessive, warping friction Power increase, yarn is easy to wear and breaks end；Yarn filoplume is long, and filoplume is easy to wear to come off or mutually tangle and ground off in cotton knot, is formed Flyings are brought into warp beam package；Other Yarn filoplume is excessive, long, easily mutually tangles and tangles together between yarn.Simultaneously Warping Yarn filoplume is excessive, when follow-up warp beam is wrapped in subsequent sheet yarn starching, and the yarn unwind is wrapped with filoplume from warp beam The mode tangled carries out starching, is twisted through hygroscopic water, when dry lease rod carries out leasing, the problem of producing secondary filoplume is serious, after starching Thick, hard, strong secondary filoplume is produced, more serious destruction, weaving efficiency and product matter are caused to loom heald, Gang Koudeng mechanisms Amount reduction.

The technical problem brought for above-mentioned warping and warping, current solution has：Improve warping technology and technology, Improve warping yarn hair plumage performance, using single end sizing technology.Although single end sizing technology can be avoided in piece yarn sizing process Yarn leasing produces the technological deficiency of secondary filoplume, but at present single end sizing technology to there is efficiency low, be suitable only for laboratory, height The features such as school laboratory small sample is processed, does not possess high speed, the condition of efficient mass industrialized production.Warping is general with yarn For cheese, i.e., the cylinder yarn shaped by winding process；Modern winding procedure requires high speed, automation, automates winder speed Up to 1200 ms/min, thread wear degree serious escalation when causing winder, practice shows cop after automatic winding, yarn 3-5 times of increase is presented in line filoplume total amount, wherein 4 millimeters and more than 4 millimeters filoplume increasing degrees it is bigger, therefore improve warping use Yarn hair plumage performance is mainly the problem of Yarn filoplume increase of solution winding procedure is excessive.Although can be solved by way of singing Cylinder yarn hairiness problems, but significant loss and waste can be brought by singing, under the present situation that cost of material constantly rises, factory is general Do not use easily.

For winding procedure high-speed friction, yam surface structural damage is caused, filoplume largely increases, strength declines, it is desirable to Increase singeing step, the problems such as improving starching difficulty and sizing cost sets filoplume flattening device in winding procedure, suppresses filoplume Generation, to warping process produce and improve end product quality tool be of great significance.The reduction studied at present The method of resultant yarn filoplume is concentrated mainly on reduction Winding yarn filoplume device；Although Patents documents have a lot, use General principle is identical, i.e., carry out backtwisting-twisting mode only with to advancing yarn on bobbin-winding machine in yarn, make yarn table Face filoplume reaches the purpose for reducing filoplume wound on yam surface.Representational patent document has：European patent number is EP 0 866 014A2, publication date 1998 year 09 month 23 days, invention and created name is Auto Winder, and this application complicated legal case uses winder work The mechanism of navel is turned round in skill flow, makes twist direction patch of the wandering fibre along yarn lie prostrate to come to yarn, to reduce yarn Filoplume；The 588B1 of U.S. Patent No. US 6 374, publication date 2002 year 04 month 23 days, invention and created name is Hairiness Controlling device and winder, this application complicated legal case uses the machinery work of revolution navel in winding process flow With making twist direction patch volt of the wandering fibre along yarn on yarn body trunk, to reduce Yarn filoplume；European patent number is EP 1 146 002A2, publication date on October 17th, 2001, invention and created name is Automatic winder and hairiness Suppressing device, this application complicated legal case utilizes air vortex flow tube, by the mechanical function of swirling eddy, makes filoplume again It is coated to yarn, to reduce filoplume, but is analyzed from principle, the looping only according to air-flow is acted on, and its covered effect is bad；Europe The 803A2 of patent No. EP 1 013, publication date 2000 year 06 month 28 days, invention and created name is Hairiness suppressing Device for automatic winder, this application complicated legal case equally uses air vortex flow tube, and yarn is rotated by air-flow, When the yarn of rotation passes through control panel (regulating plate), fiber is set to be wrapped over yarn, to reduce filoplume；China Patent No. ZL 99127507.1, publication date 2000 year 07 month 05 day, invention and created name is the filoplume flattening of automatic winder Device, this application complicated legal case equally uses air vortex flow tube, and yarn is rotated by air-flow, but the patent passes through at device two ends Install controller additional, to ensure that yarn produces false twist effect along own axes revolution, improve the efficiency for reducing Yarn filoplume.Except this it Outside, China Patent No. is ZL 200710052991.8, and publication date 2008 year 01 month 23 days, invention and created name is reduced to be a kind of The method of resultant yarn filoplume, this application complicated legal case provides a kind of by the way of false twisting flatiron, and the yarn of winder and knitting process is entered Row is online to be attached and wrap yarn filoplume, and few part filoplume is involved in yarn body, is realized and is suppressed yarn hair in winder or knitting process The mesh that plumage increases.The method and apparatus of above-mentioned reduction yam surface filoplume, have in common that Yarn filoplume passing through air-flow or machine The lodging of tool form, be wrapped over again yarn it is dry on, it is a large amount of practice have shown that the filoplume of this lodging, again looping has three big features： The direction of the filoplume flattening, again looping and yarn movement are in opposite direction, cause a yarn when warping process unwinds warping, fall Volt, the again filoplume of looping are identical with yarn direction, are easily scraped again and rebound out；Whole filoplume flattening, wrap again During twining, all without actively effectively gripping effect, filoplume flattening, again looping are loosely organized, yarn top layer densification journey Degree does not improve, but the filoplume reduced is subjected to friction and is easy to rebound again；When filoplume is wound into yarn body simultaneously, because of fibril aggregation, The yarn defects such as yarn slubbing, cotton knot after reduction filoplume are significantly increased.For the problem, China Patent No. is ZL 201410204503.0, publication date 2014 year 05 month 15 days, invention and created name rotatably improves yarn for a kind of actively grip The method of surface structure, this application complicated legal case provides a kind of using negative-pressure adsorption gripping yarn top layer filoplume, while filoplume will be gripped Rotatably wind around on yarn trunk；It facts have proved that this method effectively solves reduction yarn top layer filoplume, but still without solution Filoplume looping direction and yarn movement are in opposite direction, filoplume looping produces fibril aggregation and causes the yarn defect such as yarn slubbing, cotton knot The technical barrier such as it is significantly increased.

Improvement warping technology and technology, which are mainly, at present two kinds of modes：The first is by the drop filoplume of above-mentioned winding procedure Technology and equipment are simply incorporated into warping process；Obviously this technology is introduced still has filoplume winding as described above with grafting Direction, consistency, gather the fatal persistent ailment problem of generation yarn defect etc..The second way be by reduce friction, eliminate electrostatic, The measures such as even tension force, optimize warping technology：China Patent No. is ZL201420172641.0, publication date on November 19th, 2014, Invention and created name is Destaticizing device of being sprayed on sectional warper, and this application complicated legal case, which is provided, uses sprayer unit, eliminates whole Fiber produces electrostatic with fiber, fiber and mechanical part friction during, causes filoplume to increase, yarn is stained with ash, warping package Cob webbing the problems such as；China Patent No. is ZL 201420735671.8, publication date on December 01st, 2014, innovation and creation A kind of entitled antifriction yarn guide on warping machine, this application complicated legal case, which is provided, uses the rotatable yarn guide of sheet, energy Enough frictions reduced between yarn, reduce a large amount of generations of warping filoplume from the mechanism of antifriction；Sprayer unit, eliminates warping During fiber and fiber, fiber and mechanical part friction produce electrostatic, cause filoplume to increase, yarn is stained with ash, warping and is wrapped into Shape it is bad the problems such as；U.S. Patent No. US 4903914, publication date nineteen ninety 02 month 27, invention and created name is Warping yarn accumulator, this application complicated legal case, which is used, installs yarn tension regulation at warping machine unwinding yarn position Device, automatically adjusting warping yarn tension, to be allowed to even tension consistent.The obvious second way only from antifriction, uniform tension, disappear In terms of the optimization warping technology such as destaticing, improve yarn warping effect very limited；These obvious modes can not be by many fibrous yarns Line raw material is organized into bright and clean warp thread.

Contrast above-mentioned technical background to understand, directly set Yarn filoplume to reduce device in warping process, can be at utmost Ground avoids many fibrous yarn lines during speed is 400-1200 ms/min of warping, occurs more filoplumes because of high-speed friction anti- Bullet.But existing mechanical, air-flowing type reduces Yarn filoplume technology online, still suffers from fatal technical barrier：Twined by filoplume The bright yarn obtained around yarn body, filoplume bounce amplitudes are big during follow-up unwinding processing；Reduce during filoplume, fiber occur and gather Collect and cause the yarn defect such as yarn slubbing, cotton knot to be significantly increased.As can be seen here, above-mentioned technology there is no method to realize many filoplume cylinder yarn raw materials The clean warping of ultraphotic.

The content of the invention

There is problem for above-mentioned, it is an object of the invention to provide a kind of clean beaming method of ultraphotic of many fibrous yarn lines, The clean processing of ultraphotic effectively is carried out to many fibrous yarn lines during warping, its technical solution is：

A kind of clean beaming method of ultraphotic of many fibrous yarn lines, is included on each one thread warping mechanism of warping machine, from putting The yarn that the dress of the cylinder yarn reel on spool rack is unwind is put, is entered through tensioner, spider watcher on lever jack Guide porcelain hole, from guide porcelain hole draw yarn again successively through expansion reed, cord roller, be wound on warping spool, formed warp Axle is wrapped or beam of a loom package, the present invention using on each one thread warping mechanism of warping machine, guide porcelain hole and expansion reed it Between set the clean processing unit of yarn ultraphotic, the clean processing unit of yarn ultraphotic is by pedestal, false-twisting device, heater, directional stretch Filoplume device, vortex looping filoplume device composition, false-twisting device, vortex looping filoplume device are located at pedestal upper surface two ends, false Twist device is fixed on pedestal by the first support frame and the second support frame, and vortex looping filoplume device is fixed by connecting seat pacifies On pedestal, the second yarn guiding wheel pair in the false twisting hollow shaft for entering yarn channel and false-twisting device of looping filoplume device is vortexed Should, enter yarn channel and false twisting hollow shaft on the same plane perpendicular to pedestal, vortex looping filoplume device and false-twisting device it Between heater is set, it is parallel with the false twisting hollow shaft of false-twisting device that yarn face is walked in the flatiron of heater, and to walk yarn face high for flatiron Go out 0-5 millimeters of highest level tangent plane where the second yarn guiding wheel race bottom land in false twisting hollow shaft, flatiron is walked yarn face and wrapped with vortex The yarn path for twining the static ingot center of filoplume device is located in same level height, and directional stretch filoplume device is located at heating and filled The side put, directional stretch filoplume device is in pipe-like, and directional stretch filoplume device is fixedly mounted on base by adiabatic connecting seat On seat upper surface, directional stretch filoplume device is with false twisting hollow shaft in 20-60 ° of angle, the gas outlet of directional stretch filoplume device The flatiron of rectangular shape, gas outlet and heater walks yarn face in same level height, plane and false twisting where gas outlet Plane where hollow shaft diameter parallel, gas outlet and the distance of false twisting hollow shaft axis are 1-6 millimeters, are drawn from guide porcelain hole Yarn, with the tensioning state yarns Y of 400-1200 ms/min of advance, rotates through entering yarn twizzle into false-twisting device high speed False twisting hollow shaft cross yarn channel, yarn led through the first yarn guiding wheel race in false twisting hollow shaft with zigzag pile warp second After yarn wheel race, the flatiron into heater is walked on yarn face, the first yarn guiding wheel race of false twisting hollow shaft drive of rotation at a high speed, Second yarn guiding wheel race is implemented to roll holding type false twisting to yarns Y so that operate in the trunk S that the yarns Y on yarn face is walked in flatiron Rotation is produced, at the same time, the yarns Y vectored injection of the gas outlet of directional stretch filoplume device to operation goes out and yarns Y is run Direction is in the steam stream of 120-160 ° of angle, and the filoplume H of yarns Y is in 20- with yarns Y traffic direction in the presence of steam stream 60 ° of angles are oriented stretching, extension, and the filoplume H of stretching, extension walks fully softening on yarn face in flatiron, the yarns Y part filoplume H after softening, Forward it is wrapped in order on the trunk S of the yarns Y of rotation, the yarns Y of filoplume forward after orderly looping is walked on yarn face in flatiron To thermal finalization processing, the yarns Y after sizing is walked from flatiron to be exported on yarn face, enters vortex looping filoplume device by entering yarn channel Minor air cell in, under minor air cell's inside vortex airflow function, in minor air cell yarns Y surface another part filoplume H be close in circle The static ingot surface of taper, is gripped by coniform static ingot surface friction, is drawn while brushing rotation, take-up force by eddy airstream Move ahead so that yarns Y another part filoplume H with yarns Y traffic direction, in the form of 120-160 ° of angle, to be inversely wrapped over yarn On line Y trunk S, the yarns Y part filoplume H-shaped with forward orderly looping is into the close looping of staggered form, and filoplume H staggered forms are close Yarns Y after looping is exported through yarn yarn guiding wheel, then successively through expansion reed, cord roller, is wound on warping spool, forms warp Axle is wrapped or beam of a loom package.

As a result of above technical scheme, compared with prior art, a kind of ultraphotic of many fibrous yarn lines of the invention is clean Beaming method, the advantage is that：The present invention uses the first yarn guiding wheel, the second yarn guiding wheel in the false twisting hollow shaft of false-twisting device, Yarn is carried out to roll holding type false twisting processing so that operate in the yarn trunk for pressing on yarn face and produce rotation, adopt simultaneously Yarn vectored injection with the gas outlet of directional stretch filoplume device to operation goes out with yarn traffic direction in 120-160 ° of angle Steam stream, the filoplume of yarn is oriented stretching, extension with yarn traffic direction in the presence of steam stream in 20-60 ° of angle, promotees Filoplume is forward wrapped in order on the trunk of the yarn of rotation, prevent filoplume random or tangle when vertical wrap is to yarn trunk Into cotton knot, it is to avoid fibril aggregation, efficiently solve and the skill that the yarn defect such as yarn slubbing, cotton knot is significantly increased is produced because of fibril aggregation Art problem；Steam stream is gone out using vectored injection at jet chimney gas outlet, thorough softening operates in the yarn for pressing on yarn face Filoplume, efficiently softens high resiliency fiber (such as wool fibre), high rigidity fiber (such as flaxen fiber), to surfaces such as wool yarn, ramie yarns Obstinate filoplume be effectively closely wound into yarn body and eliminate, and sheep can not be eliminated under tradition drop filoplume device normal temperature by solving The technical barrier of the Yarn filoplumes such as hair, ramie；The remaining filoplume of yarn is carried out using vortex looping filoplume device to be close to circular cone The static ingot surface friction of shape grips looping processing, remaining filoplume is inversely wrapped on the trunk of yarn, with forward wrapping in order The thread segment filoplume formation close looping of staggered form twined, laddering complete looping, the staggered form for realizing Yarn filoplume is close Looping, is handled while whole looping process introduces hot wet softening, high-temperature shaping, effectively stable, the solidification clean yarn texture of ultraphotic, greatly Width improves filoplume winding tightness and fastness, solves the filoplume winding arrangement relaxation of yarn top layer, warping in drop filoplume technology in the past And the friction of warping later process causes the technical problem that filoplume largely rebounds, reach that many fibrous yarn lines carry out the skill of the clean warping of ultraphotic Art effect.In addition, the yarn of hot wet softening operation drawing tension effect under, the fiber Relative sliding of internal structure and improve fibre Degree of stretching, the degree of orientation are tieed up, yarn strength is improved.The clean processing unit of yarn ultraphotic involved in the present invention is rational in infrastructure, operation side Just, it is easy to promote the use of a large area.

Brief description of the drawings

Fig. 1 is operation principle schematic diagram of the invention.

Fig. 2 is the structural representation of the clean processing unit of yarn ultraphotic.

Fig. 3 is Fig. 2 side view.

Embodiment

A kind of clean beaming method of ultraphotic of many fibrous yarn lines of the present invention is described in further detail below in conjunction with the accompanying drawings.

See accompanying drawing.

A kind of clean beaming method of ultraphotic of many fibrous yarn lines, is included on each one thread warping mechanism of warping machine, from putting The yarn that the dress of the cylinder yarn reel on spool rack is unwind is put, is entered through tensioner, spider watcher on lever jack Guide porcelain hole, from guide porcelain hole draw yarn again successively through expansion reed, cord roller, be wound on warping spool, formed warp Axle is wrapped or beam of a loom package, the present invention using on each one thread warping mechanism of warping machine, guide porcelain hole and expansion reed it Between set the clean processing unit of yarn ultraphotic, the clean processing unit of yarn ultraphotic by pedestal 17, false-twisting device, heater 10, orientation Filoplume device 19, vortex looping filoplume device composition are stretched, false-twisting device, vortex looping filoplume device are located at the upper surface of pedestal 17 Two ends, false-twisting device is led by the first support frame 4, the second support frame 7, false twisting hollow shaft 3, the first belt axis of guide 1, the second belt Constituted to axle 5, the first yarn guiding wheel 8, the second yarn guiding wheel 9, false-twisting device is fixed on by the first support frame 4 and the second support frame 7 On pedestal 17, the first support frame 4 is parallel to each other with the second support frame 7, and false twisting hollow shaft 3 is made up of axis body, yarn channel excessively, axis body Middle part is provided with belt grooves, the lower left of false twisting hollow shaft 3, lower right symmetrically provided with the first belt axis of guide 1 being parallel to each other, The second belt axis of guide 5, the first belt axis of guide 1, the middle part of the second belt axis of guide 5 are respectively equipped with belt grooves, false twisting hollow shaft 3 Axis body middle part, the first belt axis of guide 1, the second belt axis of guide 5 be located between the first support frame 4 and the second support frame 7, it is false The second support frame 7 and the outside of the first support frame 4 are stretched out in the two ends for twisting with the fingers the axis body of hollow shaft 3 respectively, stretch out the outside of the second support frame 7 Axis body one end is provided with the first yarn guiding wheel 8 arranged along the axis of false twisting hollow shaft 3, the second yarn guiding wheel 9, the race of the first yarn guiding wheel 8, the The race of two yarn guiding wheel 9 and the axis of false twisting hollow shaft 3 are coplanar, and the front of false twisting hollow shaft 3 is provided with vortex looping filoplume device, whirlpool Stream looping filoplume device is made up of vortex tube 12, static ingot 14, connecting seat 22, and vortex tube 12 is fixedly mounted on by connecting seat 22 On the upper surface of pedestal 17, the one end of vortex tube 12 and is opened up into yarn channel 11, vortex towards the second yarn guiding wheel 9 of false twisting hollow shaft 3 The other end of pipe 12 is closely plugged between static ingot 14, static ingot 14 and vortex tube 12 inwall and formed on minor air cell, static ingot 14 Section is in coniform, and the static epimere of ingot 14 is located at the top in minor air cell, and static ingot 14 opens up yarn path along central axis direction, It is provided with the corresponding tube wall of vortex tube 12 of yarn path entrance under the 3-4 bar air intake passages being uniformly distributed circumferentially, static ingot 14 Section is cylindrical, and the static hypomere of ingot 14 is located at minor air cell bottom, and the corresponding tube wall of vortex tube 12 in minor air cell bottom is provided with air-out Heating plate 13 is provided with passage 18, the static ingot wall of ingot 14, the vacation for entering yarn channel 11 and false-twisting device of looping filoplume device is vortexed The correspondence of the second yarn guiding wheel 9 in hollow shaft 3 is twisted with the fingers, enters yarn channel 11 and false twisting hollow shaft 3 in the same plane perpendicular to pedestal 17 On, heater 10 is set between vortex looping filoplume device and false-twisting device, and heater 10 is fixedly mounted on pedestal 17 On surface, heater 10 can use China Patent Publication No. CN201245734, publication date 2009.05.27, innovation and creation name The vacation of yarn face and false-twisting device is walked in the heater of referred to as a kind of ironing spinning device or other forms, the flatiron of heater 10 Sth. made by twisting hollow shaft 3 is parallel, and highest level where the race bottom land of the second yarn guiding wheel 9 that yarn face is higher by false twisting hollow shaft 3 is walked in flatiron 0-5 millimeters of tangent plane, flatiron walks yarn face and is higher by that highest level tangent plane where the race bottom land of the second yarn guiding wheel 9 is more, and yarn is in flatiron The contact normal pressure walked on yarn face is bigger, and the tightness that Yarn filoplume is wrapped on yarn trunk is higher, and yarn face and vortex are walked in flatiron The yarn path at the center of static ingot 14 of looping filoplume device is located in same level height, and directional stretch filoplume device 19 is located at The side of heater 10, directional stretch filoplume device 19 is in pipe-like, and directional stretch filoplume device 19 passes through adiabatic connecting seat 21 are fixedly mounted on the upper surface of pedestal 17, and directional stretch filoplume device 19 is with false twisting hollow shaft 3 in 20-60 ° of angle, and orientation is stretched The rectangular shape in gas outlet 20 of filoplume device 19 is opened up, the flatiron of gas outlet 20 and heater 10 walks yarn face positioned at same level height On degree, the place plane of gas outlet 20 and the diameter parallel of false twisting hollow shaft 3, the place plane of gas outlet 20 and the axis of false twisting hollow shaft 3 Distance be 1-6 millimeters, place plan range false twisting 3 axis of hollow shaft of gas outlet 20 are nearer, and gas outlet 20 is to false twisting hollow shaft And flatiron is walked between yarn face, flatiron walks the filoplume of one section of yarn on yarn face and is oriented that the dynamics of brushing is bigger, yarn ultraphotic is clean The arrival end of processing unit is set into yarn twizzle 2, enters the center of yarn twizzle 2, the axle center of false twisting hollow shaft 2 and is located at same axis On, the port of export of the clean processing unit of yarn ultraphotic sets yarn yarn guiding wheel 15, and yarn yarn guiding wheel 15 is fixed by support post 16 It is connected on the upper surface of pedestal 17, highest level tangent plane where the race bottom land of yarn yarn guiding wheel 15 and the yarn with the static center of ingot 14 Line passage is located in same level height.False-twisting device is oriented to by false twisting hollow shaft 3, the first belt axis of guide 1, the second belt The external driving belt 6 of axle 5, drives false twisting hollow shaft 3 to rotate at a high speed；Directional stretch filoplume device 19 passes through the external height of jet chimney Warm high pressure steam generator so that steam stream is ejected at gas outlet 20, the temperature of steam stream is 100-150 DEG C；Heater 10 pass through lead external power supply so that flatiron walks yarn face temperature and rises to 100-170 DEG C；Vortex looping filoplume device passes through vortex tube 12 air intake passage external compressed air leather hose, high speed and high pressure air-flow is incorporated into minor air cell, forms eddy airstream, through vortex The air-out passage 18 of pipe 12 is discharged, and also high temperature and high pressure steam can be incorporated into minor air cell, forms vortex steam stream, vortex steam The temperature of stream is 100-150 DEG C.The yarn drawn from guide porcelain hole, with the tensioning state yarn of 400-1200 ms/min of advance Y, the yarn channel excessively of the false twisting hollow shaft 3 through entering the entrance false-twisting device high speed rotation of yarn twizzle 2, yarn is through false twisting hollow shaft After the race of the first yarn guiding wheel 8 in 3 is with the race of the second yarn guiding wheel of zigzag pile warp 9, yarn face is walked in the flatiron into heater 10 On, the false twisting hollow shaft 3 of rotation drives the race of the first yarn guiding wheel 8, the race of the second yarn guiding wheel 9 to implement to roll folder to yarns Y at a high speed Hold formula false twisting so that operate in the trunk S generation rotations that the yarns Y on yarn face is walked in flatiron, at the same time, directional stretch filoplume dress The yarns Y vectored injection for putting 19 20 pairs of gas outlet operation goes out steam stream with yarns Y traffic direction in 120-160 ° of angle, yarn Line Y filoplume H is oriented stretching, extension, it is to avoid filoplume H with yarns Y traffic direction in the presence of steam stream in 20-60 ° of angle Random entanglement walks fully softening on yarn face in flatiron, it is more easy to by the filoplume H of softening yarns Y into cotton knot, the filoplume H of stretching, extension Bending winding, the gripping that the yarns Y part filoplume H after softening walks yarn face by flatiron is acted on, and rotation is forward wrapped in order On yarns Y trunk S, it is to avoid filoplume H is vertical or random coil produces the yarn defects such as fiber aggregate, formation slubbing to trunk S, effectively Solve and the technical barrier that the yarn defect such as yarn slubbing, cotton knot is significantly increased is produced because of fibril aggregation, filoplume forward orderly looping Yarns Y afterwards walks to obtain thermal finalization processing on yarn face in flatiron, and the yarns Y after sizing is walked from flatiron and exported on yarn face, by entering Yarn channel 11 enters in the minor air cell of vortex looping filoplume device, under minor air cell's inside vortex airflow function, yarns Y in minor air cell Surface another part filoplume H is close in the coniform static surface of ingot 14, is gripped by the coniform static mantle friction of ingot 14, together When rotation, take-up force brushed by eddy airstream draw and move ahead so that yarns Y another part filoplume H to be in yarn traffic direction The form of 120-160 ° of angle, is inversely wrapped on the trunk S of yarns Y, the yarns Y part filoplume H-shaped with forward orderly looping Into the close looping of staggered form, the filoplume H of yarns Y laddering complete looping, the close looping of staggered form is realized, hair is greatly improved Plumage winds tightness and fastness so that the yarns Y after the close looping of filoplume H staggered forms has the stable clean structure of ultraphotic, in addition, yarn Line Y is in the clean processing procedure of whole ultraphotic, while by hot wet softening and operation drawing tension effect, the internal structure of yarns Y Fiber produces Relative sliding, improves Fiber Straightness, the degree of orientation, improves yarn strength, is obtained with the clean structure of ultraphotic, intensity is stablized Export, then successively through expansion reed, cord roller, be wound on warping spool through yarn yarn guiding wheel 15 to improved yarns Y, carried out The clean warping of ultraphotic, ultimately forms warp beam package or beam of a loom package.

As shown in table 1, compared with the yarn obtained by common warping in warping package, it is wrapped using warp beam obtained by the present invention 60 English branch cotton single-yarn filoplumes substantially eliminate, realize the clean warping of ultraphotic of many fibrous yarn lines.

Yarn filoplume contrast after the distinct methods warping of table 1

Claims (2)

1. a kind of clean beaming method of ultraphotic of many fibrous yarn lines, is included on each one thread warping mechanism of warping machine, from placement The yarn that cylinder yarn reel dress on spool rack is unwind, enters on lever jack through tensioner, spider watcher Guide porcelain hole, the yarn from the extraction of guide porcelain hole is wound on warping spool again successively through expansion reed, cord roller, forms warp beam Package or beam of a loom package, it is characterised in that：The clean processing unit of yarn ultraphotic is set between guide porcelain hole and expansion reed, from guide The yarn that porcelain hole is drawn, with the tensioning state yarns Y of 400-1200 ms/min of advance, enters false twisting dress through entering yarn twizzle (2) That puts the false twisting hollow shaft (3) that high speed rotates crosses yarn channel, and yarn is taken turns through the first yarn guiding wheel (8) in false twisting hollow shaft (3) After groove is with the yarn guiding wheel of zigzag pile warp second (9) race, the flatiron into heater (10) is walked on yarn face, is rotated at a high speed False twisting hollow shaft (3) drives the first yarn guiding wheel (8) race, the second yarn guiding wheel (9) race to implement to roll clipping vacation to yarns Y Twist with the fingers so that operate in the trunk S generation rotations that the yarns Y on yarn face is walked in flatiron, at the same time, directional stretch filoplume device (19) Yarns Y vectored injection of the gas outlet (20) to operation go out steam stream with yarns Y traffic direction in 120-160 ° of angle, yarn Y filoplume H is oriented stretching, extension, the filoplume H of stretching, extension with yarns Y traffic direction in the presence of steam stream in 20-60 ° of angle Fully softening on yarn face is walked in flatiron, the yarns Y part filoplume H after softening is forward wrapped over the yarns Y trunk S of rotation in order On, the yarns Y of filoplume forward after orderly looping walks to obtain thermal finalization processing on yarn face in flatiron, and the yarns Y after sizing is from flatiron Walk and exported on yarn face, entered by entering yarn channel (11) in the minor air cell of vortex looping filoplume device, in minor air cell's inside vortex gas Under stream effect, yarns Y surface another part filoplume H is close in coniform static ingot (14) surface, by circular cone in minor air cell The static ingot of shape (14) mantle friction is gripped, and is moved ahead while brushing rotation, take-up force by eddy airstream and drawing so that yarns Y is another Part filoplume, in the form of 120-160 ° of angle, is inversely wrapped on the trunk S of yarns Y with yarns Y traffic direction, and forward The yarns Y part filoplume H-shaped of orderly looping is into the close looping of staggered form, and the yarns Y after the close looping of filoplume H staggered forms is through yarn Yarn guiding wheel (15) is exported, and then successively through expansion reed, cord roller, is wound on warping spool.

2. a kind of clean beaming method of ultraphotic of many fibrous yarn lines as claimed in claim 1, it is characterised in that：Described yarn surpasses Bright and clean processing unit is by pedestal (17), false-twisting device, heater (10), directional stretch filoplume device (19), vortex looping hair Plumage device is constituted, and false-twisting device, vortex looping filoplume device are located at pedestal (17) upper surface two ends, and false-twisting device passes through first Support (4) and the second support frame (7) are fixed on pedestal (17), and vortex looping filoplume device is fixedly mounted by connecting seat (22) On pedestal (17), second in the false twisting hollow shaft (3) for entering yarn channel (11) and false-twisting device of vortex looping filoplume device Yarn guiding wheel (9) correspondence, enters yarn channel (11) and false twisting hollow shaft (3) on the same plane perpendicular to pedestal (17), vortex bag Twine and heater (10) is set between filoplume device and false-twisting device, yarn face and false-twisting device are walked in the flatiron of heater (10) False twisting hollow shaft (3) is parallel, and the second yarn guiding wheel (9) race bottom land place that yarn face is higher by false twisting hollow shaft (3) is walked in flatiron The yarn path position in yarn face and static ingot (14) center of vortex looping filoplume device is walked in 0-5 millimeters of highest level tangent plane, flatiron In in same level height, directional stretch filoplume device (19) is located at the side of heater (10), directional stretch filoplume device (19) in pipe-like, directional stretch filoplume device (19) is fixedly mounted on pedestal (17) upper surface by adiabatic connecting seat (21) On, directional stretch filoplume device (19) is with false twisting hollow shaft (3) in 20-60 ° of angle, the outlet of directional stretch filoplume device (19) The flatiron of mouth (20) rectangular shape, gas outlet (20) and heater (10) walks yarn face in same level height, gas outlet (20) plane where plane and false twisting hollow shaft (3) diameter parallel where, gas outlet (20) and false twisting hollow shaft (3) axis away from From for 1-6 millimeters.