CN105274695A - Super-smooth warping method of yarns with many drafted fibers - Google Patents
Super-smooth warping method of yarns with many drafted fibers Download PDFInfo
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- CN105274695A CN105274695A CN201510700297.7A CN201510700297A CN105274695A CN 105274695 A CN105274695 A CN 105274695A CN 201510700297 A CN201510700297 A CN 201510700297A CN 105274695 A CN105274695 A CN 105274695A
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Abstract
The invention relates to a super-smooth warping method of yarns with many drafted fibers and belongs to the textile processing technical field. According to the method of the invention, on each yarn warping mechanism of a warping machine, a false twisting device is adopted to make the trunk of a yarn rotate; a drafted fiber directional stretching device is adopted to directionally eject steam flows so as to directionally stretch the drafted fibers of the yarn, so that some of the drafted fibers of the yarn forwards and orderly wrap the trunk of the yarn, and therefore, the drafted fibers can be prevented from being entangled to from neps when randomly or vertically winding the trunk of the yarn; a drafted fiber vortex wrapping device is adopted to reversely wrap the other drafted fibers of the yarn on the trunk of the yarn, so that the other drafted fibers of the yarn and the forwards and orderly wrapped drafted fibers can be closely tangled in a cross manner; and therefore, progressive complete wrapping and cross tight wrapping of the drafted fibers of the yarns can be realized, and winding tightness and firmness of the drafted fibers can be greatly increased, and the problem of series rebound of the drafted fibers of the yarns in a warping procedure and subsequent procedures of warping can be solved, and super-smooth warping of the yarns with many drafted fibers can be realized. The device of the invention has the advantages of reasonable structure and convenient operation.
Description
Technical field
The present invention relates to a kind of clean beaming method of ultraphotic of crinosity camlet line, belong to technical field of textile processing.
Technical background
Warping technology is by the warp thread of certain radical by technological design specific length and fabric width, with suitable, the uniform technical process of tension force close wind in warp beam or beam of a loom.Warping process makes warp thread package become warp beam or beam of a loom by bobbin, is warp beam if made, then form beam of a loom by sizing operation again; If made is beam of a loom, is then supplied to and passes operation, the warp systems directly for forming fabric is prepared.Warping process mainly for arranging yarn better, ensure yarn without strand head, without broken end, without unrestrained yarn, bring into without flyings hard waste, error-free, after requiring to arrange, yarn arrays is evenly, and rolling density is even.The problems referred to above in warping process, major part causes because yam surface filoplume is too much, long: Yarn filoplume is too much, and warping frictional force increases, and yarn is easy to wear and break end; Yarn filoplume is long, and filoplume is easy to wear to come off or mutually tangle and grind off in cotton knot, forms flyings and brings in warp beam package; Yarn filoplume is too much, long in addition, easily mutually tangles and tangles together between yarn.Warping Yarn filoplume is too much simultaneously, when follow-up warp beam is wrapped in the starching of subsequent sheet yarn, the mode that the yarn got off from warp beam package unwinding tangles with filoplume carries out starching, when hygroscopic water strand, dry lease rod carry out leasing, the problem producing secondary filoplume is serious, produce thick, hard, strong secondary filoplume after starching, cause more serious destruction to loom heald, Gang Koudeng mechanism, weaving efficiency and product quality reduce.
For the technical problem that above-mentioned warping and warping are brought, current solution has: improve warping technology and technology, improve warping yarn filoplume performance, adopt single end sizing technology.Although single end sizing technology can avoid yarn leasing in sheet yarn sizing process to produce the technological deficiency of secondary filoplume, but it is low to there is efficiency in current single end sizing technology, only be applicable to the feature such as laboratory, the processing of Scientific Research in University Laboratory small sample, do not possess the condition of high speed, efficiently mass industrialized production.Warping yarn is generally cheese, namely through the cylinder yarn of winding process shaping; Modern winding procedure requires at a high speed, automation, automation winder speed is up to 1200 ms/min, thread wear degree serious escalation when causing winder, practice display cop is after automatic winding, Yarn filoplume total amount presents 3-5 increase doubly, wherein more than 4 millimeters and 4 millimeters filoplume increasing degrees are larger, therefore improve warping yarn filoplume performance and mainly solve winding procedure Yarn filoplume and increase too much problem.Although can be solved a yarn hairiness problems by the mode of singing, singe and can bring significant loss and waste, under the present situation that cost of material constantly rises, factory does not generally use easily.
For winding procedure high-speed friction, cause yam surface structural damage, filoplume increases in a large number, powerful decline, require that increase is singed operation, improve the problem such as starching difficulty and sizing cost, hairiness suppressing device is set at winding procedure, suppress the generation of filoplume, warping process production and raising end product quality tool are of great significance.The method of current reducing resultant yarn filoplume after deliberation mainly concentrates on and reduces Winding yarn filoplume device; Although Patents document has a lot, the general principle adopted is identical, namely only adopts on bobbin winder at yarn and carries out backtwisting-twisting mode to advancing yarn, make yam surface filoplume be wound on yam surface, reaches the object reducing filoplume.Representational patent document has: european patent number is EP0866014A2, publication date on 09 23rd, 1998, invention and created name is AutoWinder, this application complicated legal case adopts the mechanism of turning round navel in winding process flow process, wandering fibre is come to yarn, to reduce Yarn filoplume along the sth. made by twisting of yarn with it to subsides volt; U.S. Patent number is US6374588B1, publication date on 04 23rd, 2002, invention and created name is Hairinesscontrollingdeviceandwinder, this application complicated legal case adopts the mechanism of turning round navel in winding process flow process, make wandering fibre along the sth. made by twisting of yarn to subsides volt on yarn body trunk, to reduce Yarn filoplume; European patent number is EP1146002A2; 17 days October calendar year 2001 of publication date; invention and created name is Automaticwinderandhairinesssuppressingdevice; this application complicated legal case utilizes air-swirl pipe, by the mechanical function of swirling eddy, filoplume is coated to it yarn again; to reduce filoplume; but analyze from principle, only according to the looping effect of air-flow, its covered effect is bad; European patent number EP1013803A2, publication date on 06 28th, 2000, invention and created name is Hairinesssuppressingdeviceforautomaticwinder, this application complicated legal case uses air-swirl pipe equally, by air-flow, yarn is rotated, when the yarn rotated is when control panel (regulatingplate), make fiber looping with it yarn, to reduce filoplume; China Patent No. is ZL99127507.1, publication date on 07 05th, 2000, invention and created name is the hairiness suppressing device of automatic winder, this application complicated legal case uses air-swirl pipe equally, by air-flow, yarn is rotated, but this patent is by adding cartridge controller at device two ends, to ensure that yarn produces false twist effect along own axes revolution, improves the efficiency reducing Yarn filoplume.In addition, China Patent No. is ZL200710052991.8, publication date on 01 23rd, 2008, invention and created name is a kind of method of reducing resultant yarn filoplume, this application complicated legal case provides a kind of mode adopting false twisting to press, attach online and wrap yarn filoplume the yarn of winder and knitting process, few part filoplume is involved in yarn body, realizes the order suppressing Yarn filoplume to increase in winder or knitting process.The method and apparatus of above-mentioned minimizing yam surface filoplume, common ground be by Yarn filoplume by air-flow or mechanical type lodging, again looping on yarn is dry, a large amount of practice shows that the filoplume of this lodging, again looping exists three large features: the direction of this filoplume flattening, again looping is contrary with yarn movement direction, cause a yarn when warping process unwinding warping, lodging, the filoplume of looping is identical with yarn direction again, very easily being rebounded out by again scraping; In whole filoplume flattening, again looping process, all do not have actively gripping effect effectively, filoplume flattening, again looping are loosely organized, and yarn top layer densification degree does not improve, but the filoplume reduced stands friction is easy to again rebound; When filoplume is wound into yarn body, because of fibril aggregation simultaneously, the yarn defect such as yarn slubbing, cotton knot reduced after filoplume significantly increases.For this problem, China Patent No. is ZL201410204503.0, publication date on 05 15th, 2014, invention and created name is a kind of rotary method improving yarn surface structure of positive gripping, this application complicated legal case provides a kind of negative-pressure adsorption that adopts to grip yarn top layer filoplume, is closely wrapped in rotatably on yarn trunk by gripping filoplume simultaneously; Facts have proved that the method efficient solution reduces yarn top layer filoplume, but still the technical barrier such as do not solve that filoplume looping direction is contrary with yarn movement direction, filoplume looping produces fibril aggregation and cause that the yarn defects such as yarn slubbing, cotton knot significantly increase.
Current improvement warping technology and technology mainly have two kinds of modes: the first is that the filoplume Technology and equipment that falls of above-mentioned winding procedure is simply incorporated into warping process; Obvious this technology is introduced still to be existed filoplume winding direction as above, density, gathers and produce the fatal persistent ailment problem such as yarn defect with grafting.The second way is by reducing friction, eliminating the measure such as electrostatic, uniform tension, optimize warping technology: China Patent No. is ZL201420172641.0, publication date on November 19th, 2014, invention and created name is Destaticizing device that Sectional warping machines is sprayed, this application complicated legal case provides employing sprayer unit, problems such as eliminating fiber and fiber, fiber and mechanical part in warping process to rub and produce electrostatic, cause filoplume to increase, ash is stained with by yarn, warping package build is bad; China Patent No. is ZL201420735671.8, publication date on December 01st, 2014, invention and created name is a kind of antifriction thread-carrier on warping machines, this application complicated legal case provides and adopts the rotatable thread-carrier of sheet, the friction between yarn can be reduced, reduce a large amount of generations of warping filoplume from the mechanism of antifriction; Sprayer unit, problems such as eliminating fiber and fiber, fiber and mechanical part in warping process and rub and produce electrostatic, cause filoplume to increase, ash is stained with by yarn, warping package build is bad; U.S. Patent number is US4903914,02 month 27 days publication date nineteen ninety, invention and created name is Warpingyarnaccumulator, and this application complicated legal case adopts installs thread tension regulator at warping machines unwinding yarn position, automatically regulates warping yarn tension to make it even tension consistent.The obvious second way only optimizes warping technology aspect from antifriction, uniform tension, elimination electrostatic etc., improves yarn warping effect very limited; Obviously crinosity camlet line raw material cannot be organized into bright and clean warp thread by these modes.
Contrast above-mentioned technical background known, Yarn filoplume is directly set in warping process and reduces device, can farthest avoid crinosity camlet line to be in the warping process of 400-1200 m/min in speed, occur more crinosity plumage bounce-back because of high-speed friction.But existing mechanical type, air-flowing type reduce Yarn filoplume technology online, still there is fatal technical barrier: be wound into by filoplume the bright yarn that yarn body obtains, it is large that follow-up unwinding adds man-hour filoplume bounce amplitudes; Reduce in filoplume process, occur fibril aggregation and cause the yarn defects such as yarn slubbing, cotton knot significantly to increase.As can be seen here, above-mentioned technology there is no the clean warping of ultraphotic that method realizes crinosity plumage cylinder yarn raw material.
Summary of the invention
For above-mentioned existing problems, the object of the present invention is to provide a kind of clean beaming method of ultraphotic of crinosity camlet line, effectively carry out the clean process of ultraphotic to the crinosity camlet line in warping process, its technical solution is:
A kind of clean beaming method of ultraphotic of crinosity camlet line, be included on each one thread warping mechanism of warping machines, from the yarn that the cylinder yarn package unwinding be placed on spool rack is got off, through tensioner, spider watcher enters the guide porcelain hole on lever jack, the yarn of drawing from guide porcelain hole is more successively through expansion reed, cord roller, be wound on warping spool, form warp beam package or beam of a loom package, the present invention adopts on each one thread warping mechanism of warping machines, the clean treating apparatus of yarn ultraphotic is set between guide porcelain hole and expansion reed, the clean treating apparatus of yarn ultraphotic is by pedestal, false-twisting device, heater, directional stretch filoplume device, eddy current looping filoplume device forms, false-twisting device, eddy current looping filoplume device is positioned at pedestal upper surface two ends, false-twisting device is fixed on pedestal by the first bracing frame and the second bracing frame, eddy current looping filoplume device is fixedly mounted on pedestal by Connection Block, eddy current looping filoplume device to enter yarn channel corresponding with the second yarn guiding wheel in the false twisting hollow shaft of false-twisting device, enter yarn channel and false twisting hollow shaft perpendicular on the same plane of pedestal, between eddy current looping filoplume device and false-twisting device, heater is set, it is parallel with the false twisting hollow shaft of false-twisting device that yarn face is walked in the flatiron of heater, and flatiron is walked yarn face and is exceeded the second yarn guiding wheel race bottom land place highest level tangent plane 0-5 millimeter in false twisting hollow shaft, the yarn path that the static ingot center of yarn face and eddy current looping filoplume device is walked in flatiron is positioned on same level height, directional stretch filoplume device is positioned at the side of heater, directional stretch filoplume device is pipe-like, directional stretch filoplume device is fixedly mounted on pedestal upper surface by adiabatic Connection Block, directional stretch filoplume device and false twisting hollow shaft are 20-60 ° of angle, the rectangular shape in gas outlet of directional stretch filoplume device, the flatiron of gas outlet and heater is walked yarn face and is positioned on same level height, place, gas outlet plane and false twisting hollow shaft axis being parallel, the distance of place, gas outlet plane and false twisting hollow shaft axis is 1-6 millimeter, the yarn of drawing from guide porcelain hole, the tensioning state yarns Y of advancing with 400-1200 m/min, the yarn channel excessively of the false twisting hollow shaft that false-twisting device high speed rotates is entered through entering yarn twizzle, yarn through the first yarn guiding wheel race in false twisting hollow shaft with after zigzag pile warp second yarn guiding wheel race, the flatiron entering heater is walked on yarn face, the false twisting hollow shaft of High Rotation Speed drives the first yarn guiding wheel race, second yarn guiding wheel race implements rolling holding type false twisting to yarns Y, make to operate in the trunk S generation rotation that the yarns Y on yarn face is walked in flatiron, meanwhile, it is the vapor stream of 120-160 ° of angle that the gas outlet of directional stretch filoplume device goes out with yarns Y traffic direction the yarns Y vectored injection run, the filoplume H of yarns Y is under the effect of vapor stream, be that 20-60 ° of angle carries out directional stretch with yarns Y traffic direction, the filoplume H stretched walks fully softening on yarn face in flatiron, yarns Y part filoplume H after softening, forward orderly looping is on the trunk S of the yarns Y of rotating, the yarns Y of filoplume forward in order after looping is walked on yarn face to obtain HEAT SETTING process in flatiron, yarns Y after sizing is walked yarn face from flatiron and is exported, enter in the minor air cell of eddy current looping filoplume device by entering yarn channel, under minor air cell's inside vortex airflow function, in minor air cell, yarns Y surface another part filoplume H is close in coniform static ingot surface, be subject to coniform static ingot surface friction to grip, brushed rotation by eddy airstream simultaneously, take-up force traction moves ahead, make yarns Y another part filoplume H being the form of 120-160 ° of angle with yarns Y traffic direction, reverse looping is on the trunk S of yarns Y, with forward in order the yarns Y part filoplume H-shaped of looping become the tight looping of staggered form, yarns Y after the tight looping of filoplume H staggered form exports through yarn yarn guiding wheel, then successively through expansion reed, cord roller, be wound on warping spool, form warp beam package or beam of a loom package.
Owing to have employed above technical scheme, compared with prior art, the clean beaming method of ultraphotic of a kind of crinosity camlet line of the present invention, its advantage is: the present invention adopts the first yarn guiding wheel in the false twisting hollow shaft of false-twisting device, second yarn guiding wheel, the process of rolling holding type false twisting is carried out to yarn, make to operate in the yarn trunk pressing on yarn face and produce rotation, adopt the gas outlet of directional stretch filoplume device to go out with yarn traffic direction the yarn vectored injection run to be the vapor stream of 120-160 ° of angle simultaneously, the filoplume of yarn is under the effect of vapor stream, be that 20-60 ° of angle carries out directional stretch with yarn traffic direction, impel filoplume forward in order looping on the trunk of the yarn rotated, random or the vertical wrap of filoplume is prevented to tangle into cotton knot to during yarn trunk, avoid fibril aggregation, efficiently solve and produce yarn slubbing because of fibril aggregation, the technical barrier that the yarn defects such as cotton knot significantly increase, the place's vectored injection of jet chimney gas outlet is adopted to go out vapor stream, thorough softening operates in the Yarn filoplume pressing on yarn face, efficient softening high resiliency fiber (as wool fibre), high rigidity fibers (as flax fibre), the filoplume obstinate to the surface such as wool yarn, ramie yarn carries out effectively closely being wound into yarn body and eliminating, and solves the technical barrier cannot eliminating the Yarn filoplume such as wool, ramie under filoplume device normal temperature falls in tradition, adopt eddy current looping filoplume device to be close to coniform static ingot surface friction to the remaining filoplume of yarn and grip looping process, by reverse for remaining filoplume looping on the trunk of yarn, with forward in order the thread segment filoplume of looping form the tight looping of staggered form, achieve the laddering complete looping of Yarn filoplume, the tight looping of staggered form, whole looping process introduces the wet softening of heat simultaneously, high-temperature shaping process, effectively stable, the clean yarn texture of solidification ultraphotic, significantly improve filoplume and be wound around tightness and fastness, solve and to fall in filoplume technology yarn top layer filoplume winding arrangement in the past and relax, warping and warping later process rub the technical problem causing filoplume to rebound in a large number, reach the technique effect that crinosity camlet line carries out the clean warping of ultraphotic.In addition, the yarn of the wet softening of heat is under the effect of operation drawing tension, and the fiber Relative sliding of internal structure and improve Fiber Straightness, the degree of orientation, improves yarn strength.The clean treating apparatus of yarn ultraphotic involved in the present invention is rational in infrastructure, easy to operate, is easy to spread and uses.
Accompanying drawing explanation
Fig. 1 is operation principle schematic diagram of the present invention.
Fig. 2 is the structural representation of the clean treating apparatus of yarn ultraphotic.
Fig. 3 is the side view of Fig. 2.
Detailed description of the invention
Be described in further detail below in conjunction with the clean beaming method of ultraphotic of accompanying drawing to a kind of crinosity camlet line of the present invention.
See accompanying drawing.
A kind of clean beaming method of ultraphotic of crinosity camlet line, be included on each one thread warping mechanism of warping machines, from the yarn that the cylinder yarn package unwinding be placed on spool rack is got off, through tensioner, spider watcher enters the guide porcelain hole on lever jack, the yarn of drawing from guide porcelain hole is more successively through expansion reed, cord roller, be wound on warping spool, form warp beam package or beam of a loom package, the present invention adopts on each one thread warping mechanism of warping machines, the clean treating apparatus of yarn ultraphotic is set between guide porcelain hole and expansion reed, the clean treating apparatus of yarn ultraphotic is by pedestal 17, false-twisting device, heater 10, directional stretch filoplume device 19, eddy current looping filoplume device forms, false-twisting device, eddy current looping filoplume device is positioned at pedestal 17 upper surface two ends, false-twisting device is by the first bracing frame 4, second bracing frame 7, false twisting hollow shaft 3, the first belt axis of guide 1, the second belt axis of guide 5, first yarn guiding wheel 8, second yarn guiding wheel 9 is formed, false-twisting device is fixed on pedestal 17 by the first bracing frame 4 and the second bracing frame 7, first bracing frame 4 and the second bracing frame 7 are parallel to each other, false twisting hollow shaft 3 is by axis body, cross yarn channel to form, belt grooves is had in the middle part of axis body, the lower left of false twisting hollow shaft 3, lower right is provided with the first belt axis of guide 1 be parallel to each other symmetrically, the second belt axis of guide 5, the first belt axis of guide 1, belt grooves is respectively equipped with in the middle part of the second belt axis of guide 5, in the middle part of the axis body of false twisting hollow shaft 3, the first belt axis of guide 1, the second belt axis of guide 5 is between the first bracing frame 4 and the second bracing frame 7, the two ends of false twisting hollow shaft 3 axis body are stretched out outside the second bracing frame 7 and the first bracing frame 4 respectively, the axis body one end of stretching out outside the second bracing frame 7 is provided with the first yarn guiding wheel 8 along the arrangement of false twisting hollow shaft 3 axis, second yarn guiding wheel 9, first yarn guiding wheel 8 race, second yarn guiding wheel 9 race and false twisting hollow shaft 3 axis isoplanar, the front of false twisting hollow shaft 3 is provided with eddy current looping filoplume device, eddy current looping filoplume device is by vortex tube 12, static ingot 14, Connection Block 22 is formed, vortex tube 12 is fixedly mounted on pedestal 17 upper surface by Connection Block 22, vortex tube 12 one end is towards the second yarn guiding wheel 9 of false twisting hollow shaft 3, and offer into yarn channel 11, vortex tube 12 other end is closely plugged with static ingot 14, minor air cell is formed between static ingot 14 and vortex tube 12 inwall, static ingot 14 epimere is coniform, static ingot 14 epimere is positioned at the top of minor air cell, yarn path offered by static ingot 14 centrally direction of principal axis, vortex tube 12 tube wall that yarn path entrance is corresponding has the 3-4 bar air intake passage be uniformly distributed circumferentially, static ingot 14 hypomere is cylindric, static ingot 14 hypomere is positioned at bottom, minor air cell, vortex tube 12 tube wall corresponding to bottom, minor air cell is provided with air-out passage 18, heating plate 13 is provided with in static ingot 14 ingot wall, eddy current looping filoplume device to enter yarn channel 11 corresponding with the second yarn guiding wheel 9 in the false twisting hollow shaft 3 of false-twisting device, enter yarn channel 11 and false twisting hollow shaft 3 on the same plane perpendicular to pedestal 17, between eddy current looping filoplume device and false-twisting device, heater 10 is set, heater 10 is fixedly mounted on pedestal 17 upper surface, heater 10 can adopt China Patent Publication No. CN201245734, publication date 2009.05.27, invention and created name is the heater of a kind of ironing spinning device or other form, it is parallel with the false twisting hollow shaft 3 of false-twisting device that yarn face is walked in the flatiron of heater 10, and flatiron is walked yarn face and is exceeded the second yarn guiding wheel 9 race bottom land place highest level tangent plane 0-5 millimeter in false twisting hollow shaft 3, yarn face is walked in flatiron, and to exceed the second yarn guiding wheel 9 race bottom land place highest level tangent plane more, the contact normal pressure that yarn is walked on yarn face in flatiron is larger, the tightness that Yarn filoplume is wrapped on yarn trunk is higher, the yarn path that static ingot 14 center of yarn face and eddy current looping filoplume device is walked in flatiron is positioned on same level height, directional stretch filoplume device 19 is positioned at the side of heater 10, directional stretch filoplume device 19 is in pipe-like, directional stretch filoplume device 19 is fixedly mounted on pedestal 17 upper surface by adiabatic Connection Block 21, directional stretch filoplume device 19 and false twisting hollow shaft 3 are in 20-60 ° of angle, the rectangular shape in gas outlet 21 of directional stretch filoplume device 19, gas outlet 21 is walked yarn face with the flatiron of heater 10 and is positioned on same level height, gas outlet 21 place plane and false twisting hollow shaft 3 axis being parallel, the distance of gas outlet 21 place plane and false twisting hollow shaft 3 axis is 1-6 millimeter, place, gas outlet 21 plan range false twisting hollow shaft 3 axis is nearer, 21 pairs, gas outlet false twisting hollow shaft and flatiron are walked between yarn face, the filoplume of one section of yarn that flatiron is walked on yarn face carries out orientation, and to brush dynamics larger, the arrival end of the clean treating apparatus of yarn ultraphotic sets into yarn twizzle 2, enter yarn twizzle 2 center, false twisting hollow shaft 2 axle center is positioned on same axis, the port of export of the clean treating apparatus of yarn ultraphotic arranges yarn yarn guiding wheel 15, yarn yarn guiding wheel 15 is fixedly connected on pedestal 17 upper surface by support post 16, yarn yarn guiding wheel 15 race bottom land place highest level tangent plane be positioned on same level height with the yarn path at static ingot 14 center.False-twisting device, by the external driving belt 6 of false twisting hollow shaft 3, the first belt axis of guide 1, the second belt axis of guide 5, drives false twisting hollow shaft 3 High Rotation Speed; Directional stretch filoplume device 19 is by the external high temperature and high pressure steam generator of jet chimney, and make gas outlet 20 place eject vapor stream, the temperature of vapor stream is 100-150 DEG C; Heater 10, by lead external power supply, makes flatiron walk yarn surface temperature and rises to 100-170 DEG C; Eddy current looping filoplume device is by the air intake passage external compressed air leather hose of vortex tube 12, high speed and high pressure air-flow is incorporated in minor air cell, form eddy airstream, air-out passage 18 through vortex tube 12 is discharged, also can high temperature and high pressure steam be incorporated in minor air cell, form vortex vapor stream, the temperature of vortex vapor stream is 100-150 DEG C.The yarn of drawing from guide porcelain hole, the tensioning state yarns Y of advancing with 400-1200 m/min, the yarn channel excessively of the false twisting hollow shaft 3 that false-twisting device high speed rotates is entered through entering yarn twizzle 2, yarn through the first yarn guiding wheel 8 race in false twisting hollow shaft 3 with after zigzag pile warp second yarn guiding wheel 9 race, the flatiron entering heater 10 is walked on yarn face, the false twisting hollow shaft 3 of High Rotation Speed drives the first yarn guiding wheel 8 race, second yarn guiding wheel 9 race implements rolling holding type false twisting to yarns Y, make to operate in the trunk S generation rotation that the yarns Y on yarn face is walked in flatiron, meanwhile, it is the vapor stream of 120-160 ° of angle that the gas outlet 20 of directional stretch filoplume device 19 goes out with yarns Y traffic direction the yarns Y vectored injection run, the filoplume H of yarns Y is under the effect of vapor stream, be that 20-60 ° of angle carries out directional stretch with yarns Y traffic direction, filoplume H random entanglement is avoided to become cotton knot, the filoplume H stretched walks fully softening on yarn face in flatiron, its more flexible winding is made by the filoplume H of softening yarns Y, yarns Y part filoplume H after softening walks the gripping effect in yarn face by flatiron, forward orderly looping is on the yarns Y trunk S rotated, vertical or the random coil of filoplume H is avoided to produce fiber aggregate to trunk S, form the yarn defects such as slubbing, efficiently solve and produce yarn slubbing because of fibril aggregation, the technical barrier that the yarn defects such as cotton knot significantly increase, the yarns Y of filoplume forward in order after looping is walked on yarn face to obtain HEAT SETTING process in flatiron, yarns Y after sizing is walked yarn face from flatiron and is exported, enter in the minor air cell of eddy current looping filoplume device by entering yarn channel 11, under minor air cell's inside vortex airflow function, in minor air cell, yarns Y surface another part filoplume H is close in coniform static ingot 14 surface, be subject to coniform static ingot 14 mantle friction to grip, brushed rotation by eddy airstream simultaneously, take-up force traction moves ahead, make yarns Y another part filoplume H being the form of 120-160 ° of angle with yarn traffic direction, reverse looping is on the trunk S of yarns Y, with forward in order the yarns Y part filoplume H-shaped of looping become the tight looping of staggered form, achieve the laddering complete looping of the filoplume H of yarns Y, the tight looping of staggered form, significantly improve filoplume and be wound around tightness and fastness, the yarns Y after the tight looping of filoplume H staggered form is made to have the clean structure of stable ultraphotic, in addition, yarns Y is in the clean processing procedure of whole ultraphotic, be subject to the wet softening of heat simultaneously and run drawing tension effect, the internal structure fiber of yarns Y produces Relative sliding, improve Fiber Straightness, the degree of orientation, improve yarn strength, there is the clean structure of stable ultraphotic, the improved yarns Y of intensity exports through yarn yarn guiding wheel 15, then successively through expansion reed, cord roller, be wound on warping spool, carry out the clean warping of ultraphotic, the package of final formation warp beam or beam of a loom package.
As shown in table 1, compared with the yarn in the package of common warping gained warping, adopt 60 English in gained warp beam of the present invention package to prop up cotton single-yarn filoplume and substantially eliminate, realize the clean warping of ultraphotic of crinosity camlet line.
Yarn filoplume contrast after table 1 distinct methods warping
| Filoplume radical | 1mm | 2mm | 3mm | 4mm | 5mm | 6mm | 7mm | 8mm |
| Common warping | 2017.70 | 647.80 | 200.10 | 84.70 | 42.80 | 21.20 | 0.80 | 0.30 |
| The present invention | 104.40 | 2.10 | 0.40 | 0.70 | 0.30 | 0.10 | 0.30 | 0.00 |
Claims (2)
1. the clean beaming method of ultraphotic of a crinosity camlet line, be included on each one thread warping mechanism of warping machines, from the yarn that the cylinder yarn package unwinding be placed on spool rack is got off, through tensioner, spider watcher enters the guide porcelain hole on lever jack, the yarn of drawing from guide porcelain hole is more successively through expansion reed, cord roller, be wound on warping spool, form warp beam package or beam of a loom package, it is characterized in that: the clean treating apparatus of yarn ultraphotic is set between guide porcelain hole and expansion reed, the yarn of drawing from guide porcelain hole, the tensioning state yarns Y of advancing with 400-1200 m/min, the yarn channel excessively of the false twisting hollow shaft (3) that false-twisting device high speed rotates is entered through entering yarn twizzle (2), yarn through the first yarn guiding wheel (8) race in false twisting hollow shaft (3) with after zigzag pile warp second yarn guiding wheel (9) race, the flatiron entering heater (10) is walked on yarn face, the false twisting hollow shaft (3) of High Rotation Speed drives the first yarn guiding wheel (8) race, second yarn guiding wheel (9) race implements rolling holding type false twisting to yarns Y, make to operate in the trunk S generation rotation that the yarns Y on yarn face is walked in flatiron, meanwhile, it is the vapor stream of 120-160 ° of angle that the gas outlet (20) of directional stretch filoplume device (19) goes out with yarns Y traffic direction the yarns Y vectored injection run, the filoplume H of yarns Y is under the effect of vapor stream, be that 20-60 ° of angle carries out directional stretch with yarns Y traffic direction, the filoplume H stretched walks fully softening on yarn face in flatiron, yarns Y part filoplume H after softening, forward orderly looping is on the yarns Y trunk S rotated, the yarns Y of filoplume forward in order after looping is walked on yarn face to obtain HEAT SETTING process in flatiron, yarns Y after sizing is walked yarn face from flatiron and is exported, enter in the minor air cell of eddy current looping filoplume device by entering yarn channel (11), under minor air cell's inside vortex airflow function, in minor air cell, yarns Y surface another part filoplume H is close in coniform static ingot (14) surface, be subject to coniform static ingot (14) mantle friction to grip, brushed rotation by eddy airstream simultaneously, take-up force traction moves ahead, make yarns Y another part filoplume being the form of 120-160 ° of angle with yarns Y traffic direction, reverse looping is on the trunk S of yarns Y, with forward in order the yarns Y part filoplume H-shaped of looping become the tight looping of staggered form, yarns Y after the tight looping of filoplume H staggered form exports through yarn yarn guiding wheel (15), then successively through expansion reed, cord roller, be wound on warping spool.
2. the clean beaming method of ultraphotic of a kind of crinosity camlet line as claimed in claim 1, it is characterized in that: the described clean treating apparatus of yarn ultraphotic is by pedestal (17), false-twisting device, heater (10), directional stretch filoplume device (19), eddy current looping filoplume device forms, false-twisting device, eddy current looping filoplume device is positioned at pedestal (17) upper surface two ends, false-twisting device is fixed on pedestal (17) by the first bracing frame (4) and the second bracing frame (7), eddy current looping filoplume device is fixedly mounted on pedestal (17) by Connection Block (22), eddy current looping filoplume device to enter yarn channel (11) corresponding with the second yarn guiding wheel (9) in the false twisting hollow shaft (3) of false-twisting device, enter yarn channel (11) and false twisting hollow shaft (3) on the same plane perpendicular to pedestal (17), heater (10) is set between eddy current looping filoplume device and false-twisting device, it is parallel with the false twisting hollow shaft (3) of false-twisting device that yarn face is walked in the flatiron of heater (10), and flatiron is walked yarn face and is exceeded the second yarn guiding wheel (9) race bottom land place highest level tangent plane 0-5 millimeter in false twisting hollow shaft (3), the yarn path that static ingot (14) center of yarn face and eddy current looping filoplume device is walked in flatiron is positioned on same level height, directional stretch filoplume device (19) is positioned at the side of heater (10), directional stretch filoplume device (19) is in pipe-like, directional stretch filoplume device (19) is fixedly mounted on pedestal (17) upper surface by adiabatic Connection Block (21), directional stretch filoplume device (19) and false twisting hollow shaft (3) be ° angle in 20-60, gas outlet (21) the rectangular shape of directional stretch filoplume device (19), gas outlet (21) is walked yarn face with the flatiron of heater (10) and is positioned on same level height, gas outlet (21) place plane and false twisting hollow shaft (3) axis being parallel, the distance of gas outlet (21) place plane and false twisting hollow shaft (3) axis is 1-6 millimeter.
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| CN106757754A (en) * | 2017-01-23 | 2017-05-31 | 武汉纺织大学 | A kind of knitting method of online single thread surface size |
| CN107829176A (en) * | 2017-11-17 | 2018-03-23 | 武汉纺织大学 | A kind of box-like device of valve and its application for the clean processing of yarn ultraphotic |
| CN107829189A (en) * | 2017-11-17 | 2018-03-23 | 武汉纺织大学 | A kind of method of the clean enhancing processing of more fibrous yarn line tail consolidation formula ultraphotics |
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| CN106435902A (en) * | 2016-11-08 | 2017-02-22 | 武汉纺织大学 | Post processing method of spinning drum friction wrapped high brightness and cleanness reinforced yarns |
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| CN106757754B (en) * | 2017-01-23 | 2018-08-24 | 武汉纺织大学 | A kind of knitting method of online single thread surface size |
| CN106757754A (en) * | 2017-01-23 | 2017-05-31 | 武汉纺织大学 | A kind of knitting method of online single thread surface size |
| CN107829176A (en) * | 2017-11-17 | 2018-03-23 | 武汉纺织大学 | A kind of box-like device of valve and its application for the clean processing of yarn ultraphotic |
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| CN107829176B (en) * | 2017-11-17 | 2019-12-03 | 武汉纺织大学 | A kind of application of the box-like device of valve for the clean processing of yarn ultraphotic |
| CN107829189B (en) * | 2017-11-17 | 2020-05-19 | 武汉纺织大学 | Method for multi-feather yarn tail consolidation type ultra-smooth enhancement treatment |
| CN110685048A (en) * | 2019-09-30 | 2020-01-14 | 桐乡市恒达经编股份有限公司 | Warping equipment for chemical fiber filaments |
| CN112267183A (en) * | 2020-10-26 | 2021-01-26 | 吴江市天缘纺织有限公司 | Broken yarn prevention device suitable for twisting of multi-F high-elastic yarns and twisting method |
| CN112267183B (en) * | 2020-10-26 | 2022-03-08 | 吴江市天缘纺织有限公司 | Broken yarn prevention device suitable for twisting of multi-F high-elastic yarns and twisting method |
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