CN105171863A - Automatic bundle splitting and lay-feeding device and control method thereof - Google Patents
Automatic bundle splitting and lay-feeding device and control method thereof Download PDFInfo
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- CN105171863A CN105171863A CN201510484970.8A CN201510484970A CN105171863A CN 105171863 A CN105171863 A CN 105171863A CN 201510484970 A CN201510484970 A CN 201510484970A CN 105171863 A CN105171863 A CN 105171863A
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Abstract
Disclosed is an automatic bundle splitting and lay-feeding device. According to the device, a motor is installed below a machine frame and connected with a feeding transmission mechanism and a conveying part which are installed above the machine frame, and side baffles are installed at the two sides of the conveying part; a hopper is installed on the machine frame, a pressing plate guiding part is arranged on the upper portion of the interior of the hopper, and a pressing mechanism is arranged on the pressing plate guiding part; a feeding roller part is installed on the machine frame, part of composing mechanisms are arranged in the hopper, and an upper movable scraper blade part is installed on the hopper and attached to a lower fixed scraper blade installed on the machine frame; the feeding roller part is in butt joint with the lower fixed scraper blade to achieve bundle splitting separation of straw, straw finally falls on the conveying part and is conveyed to a straw braiding machine through a conveyer belt provided with conveying spike teeth, and then automatic bundle splitting separation and lay-feeding of straw are achieved. The working efficiency of the straw braiding machine is effectively improved, labor intensity is relieved, processing and recycling of straw are facilitated, and greater economic benefits are created.
Description
Technical field
The present invention relates to stalk weaving machinery technical field, particularly relate to a kind of paving of beam splitting automatically and send device and control method thereof.
Background technology
Stalk, as the significant by-products of crops, is also the important resources of production of work, agricultural production simultaneously, and can make the raw material that fertilizer, feed, life fuel and papermaking, charcoal processing, building materials, weaving industry and sideline production are produced, purposes widely.With regard to rice straw, the fields such as in daily life, the straw screen or mat that rice straw weaves is used for that brick field is sun-proof by people, building, silo, auricularia auriculajudae produce, the anti-dry health of railway carriage packaging, green house of vegetables Winter protection and prefabrication, not only protect environment but also bring income; Such Treating straw not only ecological, environmental protective, benefits peasant again, and has stopped the contaminated environment of burning rice straw and then causing, and the Appropriate application of rice straw, have received good social benefit, economic benefit and ecological benefits.
And stalk weaves mainly through stalk weaving machinery, its compilation process can be divided into artificial beam splitting → paving to send → point grass (entering grass) → wear the operations such as grass → braiding → compression, the power source of weaving machinery is based on motor, vertical and the plane formula of shuttle bar can be divided into, operating type have manual enter grass and automatically enter grass two kinds; Wherein, shuttle bar vertical braider adopts the automatic Jin Cao mechanism of cam production, and trembles careless tooth and water caltrop faller gill by bilateral, separates becoming the raw material of handle, then send into shuttle hook, to complete the required point grass that weaves a straw mat → wear grass → elemental motion such as warp commutation → compression grade; Plane formula straw-curtain braiding machine is then with reference to the principle design of closer, and adopt single line braiding to knot, generally complete wide cut straw screen or mat warp knitting with special eedle in design, each root pin is equivalent to 1 closer; But all there is following defect in these two kinds of braiders:
Before rice straw enters braider, straw beam splitting and paving pass through journey primarily of manually completing, and improving constantly along with braider operating efficiency, due to the entanglement of straw itself and the restriction of weaving machinery size, the mode that artificial beam splitting and paving are sent can not adapt to the mechanization requirement of straw screen or mat braiding, directly affects process and the recycling of rice straw.
Summary of the invention
Technical problem solved by the invention is to provide a kind of paving of beam splitting automatically to send device and control method thereof, to solve the shortcoming in above-mentioned background technology.
Technical problem solved by the invention realizes by the following technical solutions:
A kind of paving of beam splitting automatically send device, comprises frame, motor, feeding drive mechanism, transport portion, side shield, hopper, suppression mechanism, suppression plate targeting part, lower fixing scraper plate, upper movable scraping plate part and supply roll part; Wherein, motor is arranged on below frame, and be connected with the feeding drive mechanism be arranged on above frame, transport portion, and in transport portion both sides, side shield is installed, hopper is arranged in frame, suppression plate targeting part is arranged on top in hopper, and suppression mechanism is arranged on suppression plate targeting part; Supply roll part is arranged in frame, part composition mechanism is placed in hopper simultaneously, upper movable scraping plate part is arranged on hopper, and fit with rack-mounted lower fixing scraper plate, supply roll part is docked with lower fixing scraper plate, beam splitting in order to complete stalk is separated, and its concrete structure is as follows:
Motor is arranged in frame, and is connected with feeding drive mechanism by Feed servo system belt, is connected with transport portion by feed drive belt, and is provided with side plate in the throughput direction both sides along transport portion, is displaced sideways in course of conveying to prevent stalk;
Hopper is installed in frame, and the hopper wing plate be provided with in hopper both sides for installing suppression plate targeting part, the wing plate lug passed through for supply roll part is provided with bottom hopper wing plate, hopper inner bottom is provided with fixed side, and on fixed side, be provided with fixed side breach, rotate feeding for the pan feeding of stalk and supply roll part to pass through, the mobile side board be simultaneously provided with in hopper for installing movable scraping plate part installs location-plate;
Suppression plate targeting part is arranged on top in hopper, for guide support suppression mechanism, suppression panel guide is installed on inside hopper wing plate, guide fixing bracket installs suppression panel guide upper end, for fixing suppression panel guide, and the suppression plate be provided with in the middle of guide fixing bracket for locking suppression mechanism supports bearing pin;
Suppression mechanism comprises suppression telescopic section, suppression plate gathering sill, suppression plate control sleeve, suppression plate main body and suppression plate handle, wherein, suppression plate main body reverse side is provided with multiple suppression plate and controls sleeve, and control to be respectively arranged with suppression telescopic section in sleeve at each suppression plate, suppression telescopic section can control in sleeve flexible at suppression plate, to adapt to the change of hopper inner cavity size, accomplish inwall suppression stalk of fitting in real time, suppression plate main body two ends are respectively arranged with suppression plate gathering sill, for suppression mechanism being arranged in suppression plate targeting part, in suppression telescopic section, flexible pole socket is installed on suppression plate and controls in sleeve, and spell jack panel spelling tightly by first, expansion link is installed in flexible pole socket, and expansion link bottom is provided with external screw thread, second spelling jack panel and the 4th is spelled jack panel and is set on expansion link, 4th spells jack panel for adjusting relative position, second spells jack panel for spelling tightly, expansion link upper end is provided with expansion link breach, be provided with flexible bearing in expansion link breach, bearing support studs is through in flexible bearing, and fastening by clamp nut, coil tension spring upper end withstands on the second spelling jack panel, impel expansion link being in without time under applied external force the state of stretching out, its lower end is provided with valve seat, and valve seat is threaded connection to screw and is installed on suppression plate and controls in sleeve, for compressing coil tension spring, and spelled tight by Three kinds of hors d'oeuvres jack panel, ventilation hexagonal socket head plug is installed in valve seat, exhaust back-moving spring is arranged on above ventilation hexagonal socket head plug, and its one end heads on ventilation hexagonal socket head plug, the other end heads on sealed steel ball and is pressed on valve base sealing line, above sealed steel ball, be provided with valve seat exhaust passage simultaneously, in ventilation hexagonal socket head plug, be provided with plug screw exhaust passage, the overhang of expansion link can be adjusted by the screw-in amount of flexible pole socket on the one hand, also spell jack panel by the 4th on the other hand to regulate, because flexible pole socket is in outside, convenient adjustment, therefore generally regulate overhang by adjustable telescopic rod seat, when the flexible pole socket adjustment of outside can not meet the demands, jack panel is spelled to adapt to wider needs by regulating the 4th, when the stroke of expansion link is regulated cause the decrement of coil tension spring excessive or too small make troubles to operation time, can be reduced by the screw-in amount of regulating valve seat or increase the pretightning force of coil tension spring,
Feeding drive mechanism comprises feeding driver plate part, feeding sheave portions, driver plate power transmission shaft, Box Cover, antinose-dive leg, frictional drive axle and drive friction plate, wherein, feeding driver plate part and feeding sheave portions are installed in Box Cover, and driver plate power transmission shaft two ends are arranged on Box Cover and antinose-dive leg by bearing respectively, in addition, in feeding driver plate part, first driver plate rocking arm and the second driver plate rocking arm are structure as a whole, and be arranged on driver plate power transmission shaft with driver plate block is superimposed, driver plate power transmission shaft drives it to rotate by the flat key arranged simultaneously, feeding sheave portions is installed on cylinder mandrel, cylinder mandrel is driven to rotate by flat key, and locked by fastening assembly, first rocking arm finger is threaded connection and is arranged on the first driver plate rocking arm, second rocking arm finger is threaded connection and is arranged on the second driver plate rocking arm, driver plate block is provided with the first driver plate block Inner arc, second driver plate block Inner arc, first driver plate block external arc and the second driver plate block external arc, in feeding sheave portions, sheave is provided with the first sheave external arc, the first sheave allocating slot, the first sheave Inner arc, the second sheave external arc, the second sheave allocating slot, the second sheave Inner arc, the 3rd sheave allocating slot, the 3rd sheave external arc, the 3rd sheave Inner arc, the 4th sheave allocating slot, the 4th sheave external arc and the 4th sheave Inner arc, driver plate block and sheave engage each other respectively by the Inner arc that it is arranged or external arc, and then promote stalk charging, frictional drive axle is arranged in Box Cover by bearing, feed belt wheel is arranged on its outer end, and rotated by key driving-belt dynamic friction power transmission shaft, frictional drive axle inside is provided with drive friction plate, drive friction plate and driver plate power transmission shaft are by cylindrical squeeze contact, and by regulating drive friction plate can obtain different precompressions, drive friction plate drives driver plate power transmission shaft to rotate by the mode that cylindrical rubs, when supply roll part is subject to clamping stagnation, the contact cylindrical of drive friction plate and driver plate power transmission shaft produces relative sliding, plays overload protective function,
In supply roll part, cylinder mandrel two ends are arranged in frame through wing plate lug, cylinder support body is set on cylinder mandrel, and the cylinder moving tooth at certain inclination angle is evenly installed on cylinder support body, and cylinder support body and cylinder moving tooth are placed in hopper, cylinder mandrel drives cylinder moving tooth to rotate through cylinder support body, is quantitatively transferred to by the stalk be placed in hopper and falls on transport portion through lower fixing scraper plate;
Fixing scraper plate is fastening is down installed in frame, and is in the top of transport portion, and for adjusting the position of the relative supply roll part of transport portion, lower fixing scraper plate is provided with scraper plate, and on scraper plate, is provided with moving tooth groove, being beneficial to cylinder moving tooth passes through;
Upper movable scraping plate part is installed on hopper by scraper plate revolution bearing pin, movable scraping plate main body side is provided with multiple scraper plate and twists sleeve, opposite side is provided with multiple movable scraping plate breach, and movable scraping plate main body by scraper plate twist sleeve be installed on scraper plate revolution bearing pin, on scraper plate revolution bearing pin, be arranged at intervals with scraper plate back-moving spring simultaneously, scraper plate back-moving spring one end is against mobile side board and installs on location-plate, the other end is pressed in movable scraping plate main body, and to innervate, scraper plate main body is fitted on scraper plate;
In addition, the moving tooth groove that the fixed side breach that the movable scraping plate breach arranged in upper movable scraping plate part, hopper are arranged and lower fixing scraper plate are arranged is in same cutting plane, and the cylinder moving tooth be convenient in supply roll part rotates in a circumferential direction and passes through.
In the present invention, in transport portion, the fixed installation of conveying spike-tooth on the conveyor belt, for the stalk fallen in the above is carried to follow-up implement, conveying driving shaft and conveying driven shaft are arranged in conveyer belt, and be arranged in frame by bearing tensioning, and conveying driving shaft one end is provided with belt conveyor wheel, motor to be taken turns with belt conveyor by motor pulley and through feed drive belt and is connected, power drives feed drive belt through motor pulley and drives belt conveyor to take turns and rotates, gyration is done under the drive that conveying driving shaft is taken turns at belt conveyor, carry driving shaft driving conveying belt one end around conveying driving shaft simultaneously, the other end does shuttling movement around conveying driven shaft.
In the present invention, in feeding drive mechanism, motor to be taken turns with feed belt by motor pulley and through Feed servo system belt and is connected, feed belt wheel is connected with driver plate power transmission shaft, power drives Feed servo system belt through motor pulley and drives feed belt to take turns the driver plate power transmission shaft rotating and then drive in feeding drive mechanism, and final output drives supply roll part to do feeding rotary motion.
In the present invention, driver plate power transmission shaft is provided with adjustment packing ring, for adjusting the axial movement value of driver plate power transmission shaft.
In the present invention, lower fixing scraper plate is provided with scraper plate, and scraper plate is arcuate structure, is beneficial to the beam splitting of stalk.
In the present invention, scraper plate is fixed on scraper plate installing plate, and is installed in frame by scraper plate installing plate.
In the present invention, scraper plate back-moving spring twists between sleeve at adjacent two scraper plates.
In the present invention, suppression plate main body front is provided with suppression plate handle, conveniently suppresses manipulation.
In the present invention, the range of tilt angles of cylinder moving tooth is 5 ° ~ 75 °, the degree of depth screwed in cylinder support body by adjustment cylinder moving tooth to regulate the extension elongation of cylinder moving tooth, to adapt to operating mode needs after practical set.
In the present invention, flexible pole socket inner upper end is provided with dust ring, for preventing the broken last dust of stalk from entering flexible inner chamber, and affects the relative motion characteristic of expansion link and flexible pole socket.
In the present invention, flexible bearing both sides are respectively arranged with the second adjustment back-up ring and the first adjustment back-up ring, are respectively used to the position and the fit-up gap that regulate flexible bearing.
Automatic beam splitting paving send a control method for device, and concrete steps are as follows:
When automatic beam splitting paving send device to start working, first stalk is placed in hopper, when external control suppression mechanism is descending, under the constraint of hopper, expansion link press-in suppression plate controls in sleeve by bearing support studs by flexible bearing, meanwhile compress coil tension spring, under the effect of air pressure inside, air pressure pushes sealed steel ball open by valve seat exhaust passage, discharge through plug screw exhaust passage, when the event resolves of outside to expansion link, air pressure inside momentary recovery is to normal pressure, now fit at the exhaust effect lower seal steel ball of back-moving spring and the potted line of valve seat, under the effect of inner and outer air pressure, in certain hour, expansion link keeps the relative position controlling sleeve with suppression plate, so when certain once suppresses operation, after expansion link determines relative position first, keep the current state of a period of time, and be in slowly-releasing state, unnecessary operation resistance is caused to repeating to suppress after expansion link can be avoided to reset rapidly, and then greatly reduce the labour intensity of operation, after stopping suppression operation, due to employing is hard sealing, air seal is revealed, through making expansion link again return to original state after a period of time, and in whole recovery process, the leakage that sealed steel ball is in closed condition recovers, the broken end of stalk and dust is effectively avoided to enter flexible inner chamber, stalk is pressed into feed hopper bottom, because being provided with supply roll part below hopper, and cylinder support body and cylinder moving tooth are placed in hopper, therefore supply roll part and feed hopper bottom form enclosed cavity, actuating motor, motor is by the motion of Feed servo system belt drive driver plate power transmission shaft, simultaneously by the motion of feed drive belt drive conveying driving shaft, when driver plate power transmission shaft drives feeding driver plate part to do counterclockwise movement by flat key, first driver plate block external arc and the 4th sheave Inner arc engaged transmission, and then drive feeding sheave portions to rotate, when feeding driver plate part rotates through certain angle and feeding driver plate part departs from not yet completely with the engaging of the 4th sheave Inner arc, the second rocking arm finger that second driver plate rocking arm is arranged inserts in the 4th sheave allocating slot, now transition is that the second rocking arm finger is stirred feeding sheave portions and is rotated further, and the 4th sheave external arc carries out non-contact motion along the second driver plate block Inner arc curved surface, after feeding driver plate part rotated certain angle again, when second rocking arm finger departs from the effect to the 4th sheave allocating slot not yet completely, second driver plate block external arc and the 3rd sheave Inner arc engaged transmission, and when this section of engaged transmission departs from not yet completely, the first rocking arm finger that first driver plate rocking arm is arranged inserts in the 3rd sheave allocating slot, now transition is that the first rocking arm finger is stirred feeding sheave portions and is rotated further, and the 3rd sheave external arc carries out non-contact motion along the first driver plate block Inner arc curved surface, and owing to sheave in feeding sheave portions being provided with four sheave allocating slots, and be intermittent movement with feeding driver plate part, stalk can be carried out beam splitting, when stalk is sent to supply roll part through feeding sheave portions, at cylinder moving tooth with under the effect of stalk, promote the torsion that movable scraping plate main body overcomes scraper plate back-moving spring, the scraper plate main body that innervates is done around scraper plate revolution bearing pin and is turned over rotation, and under the effect of scraper plate back-moving spring, movable scraping plate main body is made to be in dynamically fit-state in good time, cylinder support body turns over certain angle, be arranged on cylinder moving tooth on cylinder support body through the scraper plate having moving tooth groove, part stalk is taken out of by the gap between cylinder moving tooth, through the movable scraping plate main body with scraper plate back-moving spring with when being fixed in frame scraper plate, carry out stalk separation, to complete beam splitting separating action, when without external drive, movable scraping plate main body is fitted on scraper plate, skids off to prevent the stalk in hopper, stalk drops on transport portion after completing beam splitting separating action, through being provided with the tape transport of conveying spike-tooth to stalk braider, thus completes the stalk conveying after beam splitting separation.
Beneficial effect: by suppression mechanism, stalk is suppressed in the present invention, then by the feeding driver plate part in feeding drive mechanism and feeding sheave portions to complete stalk beam splitting action, by supply roll part after beam splitting action completes, lower fixing scraper plate and upper movable scraping plate part accomplish stalk separating action by joint efforts, stalk finally drops on transport portion, through being provided with the tape transport of conveying spike-tooth to stalk braider, thus realize the automatic beam splitting of stalk and be separated paving and give, not only effectively improve the operating efficiency of stalk braider, also reduce hand labor intensity simultaneously, and be conducive to process and the recycling of stalk, create economic benefit higher.
Accompanying drawing explanation
Fig. 1 is the structural representation of preferred embodiment of the present invention.
Fig. 2 is the top view of preferred embodiment of the present invention.
Fig. 3 is the transport portion structural representation in preferred embodiment of the present invention.
Fig. 4 is the conveyer belt structure schematic diagram in preferred embodiment of the present invention.
Fig. 5 is the hopper construction schematic diagram in preferred embodiment of the present invention.
Fig. 6 is the suppression telescopic section structural representation in preferred embodiment of the present invention.
Fig. 7 is the rack construction schematic diagram in preferred embodiment of the present invention.
Fig. 8 is hopper in preferred embodiment of the present invention and feed mechanism structural representation.
Fig. 9 is the upper movable scraping plate part-structure schematic diagram in preferred embodiment of the present invention.
Figure 10 is the supply roll phantom in preferred embodiment of the present invention.
Figure 11 is the supply roll part-structure schematic diagram in preferred embodiment of the present invention.
Figure 12 is the suppression mechanism structural representation in preferred embodiment of the present invention.
Figure 13 is the feeding driver plate phantom in preferred embodiment of the present invention.
Figure 14 is the feeding sheave phantom in preferred embodiment of the present invention.
Figure 15 is the feeding drive mechanism structural representation in preferred embodiment of the present invention.
Figure 16 is the lower fixing blade structure schematic diagram in preferred embodiment of the present invention.
Detailed description of the invention
The technological means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with concrete diagram, setting forth the present invention further.
The automatic beam splitting paving of one see Fig. 1 ~ Figure 16 send device, comprises lower fixing scraper plate 1, arc scraper plate 1-1, moving tooth groove 1-2, scraper plate installing plate 1-3, side shield 2, transport portion 3, conveying spike-tooth 3-1, conveyer belt 3-2, conveying driven shaft 3-3, conveying driving shaft 3-4, frame 4, motor 5, motor pulley 6, Feed servo system belt 7, feed drive belt 8, belt conveyor wheel 9, feed belt wheel 10, feeding drive mechanism 11, feeding driver plate part 11-1, first driver plate block external arc 11-1-1, first driver plate rocking arm 11-1-2, first rocking arm finger 11-1-3, first driver plate block Inner arc 11-1-4, second driver plate block external arc 11-1-5, driver plate block 11-1-6, second driver plate block Inner arc 11-1-7, second rocking arm finger 11-1-8, second driver plate rocking arm 11-1-9, feeding sheave portions 11-2, first sheave external arc 11-2-1, first sheave allocating slot 11-2-2, first sheave Inner arc 11-2-3, second sheave external arc 11-2-4, second sheave allocating slot 11-2-5, second sheave Inner arc 11-2-6, 3rd sheave allocating slot 11-2-7, 3rd sheave external arc 11-2-8, 3rd sheave Inner arc 11-2-9, 4th sheave allocating slot 11-2-10, 4th sheave external arc 11-2-11, 4th sheave Inner arc 11-2-12, driver plate power transmission shaft 11-3, Box Cover 11-4, antinose-dive leg 11-5, adjustment packing ring 11-6, fastening assembly 11-7, frictional drive axle 11-8, drive friction plate 11-9, hopper 12, hopper wing plate 12-1, wing plate lug 12-2, fixed side 12-3, mobile side board installs location-plate 12-4, fixed side breach 12-5, suppression plate targeting part 13, guide fixing bracket 13-1, suppression plate supports bearing pin 13-2, suppression panel guide 13-3, suppression mechanism 14, suppression telescopic section 14-1, expansion link 14-1-1, clamp nut 14-1-2, first adjustment back-up ring 14-1-3, flexible bearing 14-1-4, second adjustment back-up ring 14-1-5, bearing support studs 14-1-6, dust ring 14-1-7, first spells jack panel 14-1-8, second spells jack panel 14-1-9, valve seat exhaust passage 14-1-10, exhaust back-moving spring 14-1-11, Three kinds of hors d'oeuvres jack panel 14-1-12, valve seat 14-1-13, ventilation hexagonal socket head plug 14-1-14, plug screw exhaust passage 14-1-15, sealed steel ball 14-1-16, coil tension spring 14-1-17, 4th spells jack panel 14-1-18, flexible pole socket 14-1-19, suppression plate gathering sill 14-2, suppression plate controls sleeve 14-3, suppression plate main body 14-4, suppression plate handle 14-5, upper movable scraping plate part 15, scraper plate revolution bearing pin 15-1, scraper plate back-moving spring 15-2, scraper plate twists sleeve 15-3, movable scraping plate main body 15-4, movable scraping plate breach 15-5, supply roll part 16, cylinder support body 16-1, cylinder moving tooth 16-2, cylinder mandrel 16-3 and moving tooth spell jack panel 16-4.
In the present embodiment, motor 5 is mounted by means of bolts in frame 4, and the position of the relative belt conveyor wheel 9 of adjustable and feed belt wheel 10, for tensioning Feed servo system belt 7 and feed drive belt 8, conveying spike-tooth 3-1 is fixedly mounted on conveyer belt 3-2, conveying driving shaft 3-4 and conveying driven shaft 3-3 is arranged in conveyer belt 3-2, and be arranged in frame 4 by bearing tensioning, conveying driving shaft 3-4 one end is provided with belt conveyor wheel 9, power is driven feed drive belt 8 through motor pulley 6 and drives belt conveyor to take turns 9 and rotates by motor 5, conveying driving shaft 3-4 does gyration under the drive of belt conveyor wheel 9, carry driving shaft 3-4 driving conveying belt 3-2 one end around conveying driving shaft 3-4 simultaneously, the other end does shuttling movement around conveying driven shaft 3-3, the conveying spike-tooth 3-1 that conveyer belt 3-2 is arranged is used for the stalk fallen in the above to carry to follow-up implement,
Supply roll part 16 two ends are installed in frame 4 by bearing, lower fixing scraper plate 1 two ends are fastened by bolts and are installed in frame 4, and be in the top of transport portion 3, for adjusting the position of the relative supply roll part 16 of transport portion 3, lower fixing scraper plate 1 is provided with arc scraper plate 1-1, be convenient to the beam splitting of stalk, arc scraper plate 1-1 is provided with moving tooth groove 1-2, be beneficial to cylinder moving tooth 16-2 pass through, arc scraper plate 1-1 is fixed on scraper plate installing plate 1-3, and is installed in frame 4 by scraper plate installing plate 1-3; Feeding drive mechanism 11 is installed in frame 4, power is driven Feed servo system belt 7 through motor pulley 6 and drives feed belt to take turns 10 by motor 5 and rotates and then drive the associated components in feeding drive mechanism 11 by input, and final output drives supply roll part 16 to do feeding rotary motion;
Hopper 12 is installed in frame 4, bottom hopper 12, two ends are respectively arranged with wing plate lug 12-2, the cylinder mandrel 16-3 two ends that supply roll part 16 is arranged are arranged in frame 4 through wing plate lug 12-2, cylinder support body 16-1 and cylinder moving tooth 16-2 is placed in hopper 12, cylinder mandrel 16-3 drives cylinder moving tooth 16-2 to rotate through cylinder support body 16-1, the stalk be placed in hopper 12 is quantitatively transferred to and falls on transport portion 3 through lower fixing scraper plate 1, hopper 12 inner bottom is provided with fixed side 12-3, and on fixed side 12-3, be provided with fixed side breach 12-5, pan feeding and the cylinder moving tooth 16-2 rotation feeding of being convenient to stalk are passed through, upper movable scraping plate part 15 is installed on hopper 12 by scraper plate revolution bearing pin 15-1, movable scraping plate main body 15-4 is installed on scraper plate revolution bearing pin 15-1 by the scraper plate that top the is arranged sleeve 15-3 that twists, and offered separately be equipped with scraper plate back-moving spring 15-2 by the scraper plate sleeve 15-3 that twists on scraper plate revolution bearing pin 15-1, scraper plate back-moving spring 15-2 one end is against mobile side board and installs on location-plate 12-4, the other end is pressed on movable scraping plate main body 15-4, the scraper plate main body 15-4 that innervates is fitted on arc scraper plate 1-1, movable scraping plate breach 15-5 in upper movable scraping plate part 15, moving tooth groove 1-2 on fixed side breach 12-5 on hopper 12 and lower fixing scraper plate 1 is being in same cutting plane, the cylinder moving tooth 16-2 be convenient in supply roll part 16 rotates in a circumferential direction and passes through, when without external drive, movable scraping plate main body 15-4 is fitted on arc scraper plate 1-1, prevent the stalk in hopper 12 from skidding off, when there being external drive, at cylinder moving tooth 16-2 with under the effect of stalk, promote the torsion that movable scraping plate main body 15-4 overcomes scraper plate back-moving spring 15-2, the scraper plate main body 15-4 that innervates does around scraper plate revolution bearing pin 15-1 and turns over rotation, and under the effect of scraper plate back-moving spring 15-2, movable scraping plate main body 15-4 is made to be in dynamically fit-state in good time, in hopper 12, top is provided with suppression plate targeting part 13, for guide support suppression mechanism 14, suppression panel guide 13-3 is installed on inside hopper wing plate 12-1, guide fixing bracket 13-1 is used for fixing suppression panel guide 13-3, and be provided with suppression plate support bearing pin 13-2 in the centre of guide fixing bracket 13-1, for locking suppression mechanism 14, suppression mechanism 14 two ends are installed in the inside groove of suppression panel guide 13-3 formation by suppression plate gathering sill 14-2, the reverse side of suppression plate main body 14-4 is provided with suppression plate and controls sleeve 14-3, for installing suppression telescopic section 14-1, the front of suppression plate main body 14-4 is provided with suppression plate handle 14-5, conveniently suppress manipulation, suppression telescopic section 14-1 can control in sleeve 14-3 flexible at suppression plate, to adapt to the change of hopper 12 inner cavity size, accomplishes inwall suppression stalk of fitting in real time, throughput direction both sides along transport portion 3 are provided with side shield 2, are displaced sideways in course of conveying to prevent stalk,
Cylinder support body 16-1 is set on cylinder mandrel 16-3, cylinder moving tooth 16-2 becomes that certain angle of inclination is uniform to be arranged on around cylinder support body 16-1, and spell jack panel 16-4 spelling tightly by moving tooth, the degree of depth screwed in cylinder support body 16-1 by adjustment cylinder moving tooth 16-2 to regulate the extension elongation of cylinder moving tooth 16-2 with the needs of operating mode after adapting to practical set, the angle of inclination beta scope of cylinder moving tooth 16-2 5 ° ~ 75 °;
Flexible pole socket 14-1-19 is threaded connection and is installed in suppression plate control sleeve 14-3, and spell jack panel 14-1-8 spelling tightly by first, expansion link 14-1-1 is installed in flexible pole socket 14-1-19, the inner upper end of flexible pole socket 14-1-19 is provided with dust ring 14-1-7, flexible inner chamber is entered to prevent the broken last dust of stalk, and affect the relative motion characteristic of expansion link 14-1-1 and flexible pole socket 14-1-19, expansion link 14-1-1 bottom is provided with external screw thread, 4th spells jack panel 14-1-18 for adjusting relative position, second spells jack panel 14-1-9 for spelling tightly, the coil tension spring 14-1-17 upper end being in compressive state withstands on the second spelling jack panel 14-1-9, impel expansion link 14-1-1 being in without time under applied external force the state of stretching out, the valve seat 14-1-13 that its lower end is arranged is threaded connection to screw and is installed in suppression plate control sleeve 14-3, compression coil tension spring 14-1-17, and spelled tight by Three kinds of hors d'oeuvres jack panel 14-1-12, ventilation hexagonal socket head plug 14-1-14 is installed in valve seat 14-1-13, head on exhaust back-moving spring 14-1-11 and be in compressive state, and exhaust back-moving spring 14-1-11 upper end heads on sealed steel ball 14-1-16 and is pressed on the potted line of valve seat 14-1-13, arrange in the breach of expansion link 14-1-1 upper end and flexible bearing 14-1-4 is installed, bearing support studs 14-1-6 is through in flexible bearing 14-1-4, and it is fastening by clamp nut 14-1-2, expansion link 14-1-1 upper end is provided with expansion link breach, the flexible bearing 14-1-4 both sides be arranged in the middle of expansion link breach are respectively arranged with the second adjustment back-up ring 14-1-5 and first adjustment back-up ring 14-1-3, for regulating position and the fit-up gap of flexible bearing 14-1-4, the overhang of expansion link 14-1-1 can be adjusted by the screw-in amount of flexible pole socket 14-1-19 on the one hand, also spell jack panel 14-1-18 by the 4th on the other hand to regulate, because flexible pole socket 14-1-19 is in outside, convenient adjustment, therefore generally regulate overhang by adjustable telescopic rod seat 14-1-19, when the flexible pole socket 14-1-19 adjustment of outside can not meet the demands, jack panel 14-1-18 is spelled to adapt to wider needs by regulating the 4th, when the stroke of expansion link 14-1-1 is regulated cause the decrement of coil tension spring 14-1-17 excessive or too small make troubles to operation time, can be reduced by the screw-in amount of regulating valve seat 14-1-13 or increase the pretightning force of coil tension spring 14-1-17, when external control suppression mechanism 14 is descending, under the constraint of hopper 12, expansion link 14-1-1 is pressed into suppression plate by bearing support studs 14-1-6 and controls in sleeve 14-3 by flexible bearing 14-1-4, meanwhile compress coil tension spring 14-1-17, under the effect of air pressure inside, air pressure pushes sealed steel ball 14-1-16 open by valve seat exhaust passage 14-1-10, and discharge through plug screw exhaust passage 14-1-15, when the event resolves of outside to expansion link 14-1-1, air pressure inside momentary recovery is to normal pressure, now fit at the effect lower seal steel ball 14-1-16 of exhaust back-moving spring 14-1-11 and the potted line of valve seat 14-1-13, under the effect of inner and outer air pressure, in certain hour, expansion link 14-1-1 keeps the relative position controlling sleeve 14-3 with suppression plate, so when certain once suppresses operation, after expansion link 14-1-1 determines relative position first, keep the current state of a period of time, and be in slowly-releasing state, unnecessary operation resistance is caused to repeating to suppress after expansion link 14-1-1 so can be avoided to reset rapidly, and then greatly reduce the labour intensity of operation, after stopping suppression operation, due to employing is hard sealing, air seal is revealed, through expansion link 14-1-1 being made again to return to original state after a period of time, and in whole recovery process, the leakage that sealed steel ball 14-1-16 is in closed condition recovers, the broken end of stalk and dust can be effectively avoided to enter flexible inner chamber,
Feeding driver plate part 11-1 and feeding sheave portions 11-2 is installed in Box Cover 11-4, driver plate power transmission shaft 11-3 two ends are arranged on Box Cover 11-4 and antinose-dive leg 11-5 by bearing respectively, first driver plate rocking arm 11-1-2 and the second driver plate rocking arm 11-1-9 is structure as a whole, and be arranged on driver plate power transmission shaft 11-3 with driver plate block 11-1-6 is superimposed, driver plate power transmission shaft 11-3 drives it to rotate by the flat key arranged simultaneously, driver plate power transmission shaft 11-3 is provided with adjustment packing ring 11-6, for adjusting the axial movement value of driver plate power transmission shaft 11-3, feeding sheave portions 11-2 is installed on cylinder mandrel 16-3, cylinder mandrel 16-3 is driven to rotate by flat key, and locked by fastening assembly 11-7, frictional drive axle 11-8 is arranged in Box Cover 11-4 by bearing, feed belt wheel 10 is arranged on its outer end, and rotated by key driving-belt dynamic friction power transmission shaft 11-8, frictional drive axle inside is provided with drive friction plate 11-9, drive friction plate 11-9 and driver plate power transmission shaft 11-3 is by cylindrical squeeze contact, and by regulating drive friction plate 11-9 can obtain different precompressions, drive friction plate 11-9 drives driver plate power transmission shaft 11-3 to rotate by the mode that cylindrical rubs, when supply roll part 16 is subject to clamping stagnation, drive friction plate 11-9 produces relative sliding with the cylindrical that contacts of driver plate power transmission shaft 11-3, play overload protection, first rocking arm finger 11-1-3 is threaded connection and is arranged on the first driver plate rocking arm 11-1-2, the first driver plate block external arc 11-1-1 that current feeding driver plate part 11-1 is arranged is meshed with the 4th sheave Inner arc 11-2-12 that feeding sheave portions 11-2 is arranged, when driver plate power transmission shaft 11-3 drives feeding driver plate part 11-1 to do counterclockwise movement by flat key, first driver plate block external arc 11-1-1 and the 4th sheave Inner arc 11-2-12 engaged transmission, feeding sheave portions 11-2 is driven to rotate, when feeding driver plate part 11-1 rotates through certain angle and feeding driver plate part 11-1-1 departs from not yet completely with the engaging of the 4th sheave Inner arc 11-2-12, the finger 11-1-8 of the second rocking arm on second driver plate rocking arm 11-1-9 inserts in the 4th sheave allocating slot 11-2-10, now transition is that the second rocking arm finger 11-1-8 stirs feeding sheave portions 11-2 and is rotated further, and the 4th sheave external arc 11-2-11 is along the second driver plate block Inner arc 11-1-7 curved surface non-contact motion, after rotating certain angle again, when second rocking arm finger 11-1-8 departs from the effect to the 4th sheave allocating slot 11-2-10 not yet completely, second driver plate block external arc 11-1-5 and the 3rd sheave Inner arc 11-2-9 engaged transmission, when this section of engaged transmission departs from not yet completely, the finger 11-1-3 of the first rocking arm on first driver plate rocking arm 11-1-2 inserts in the 3rd sheave allocating slot 11-2-7, now transition is that the first rocking arm finger 11-1-3 stirs feeding sheave portions 11-2 and is rotated further, and the 3rd sheave external arc 11-2-8 is along the first driver plate block Inner arc 11-1-4 curved surface non-contact motion, shuttling movement like this, sleeve mechanism is in running slowly.
More than show and describe general principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.
Claims (10)
1. automatic beam splitting paving send a device, comprises frame, motor, feeding drive mechanism, transport portion, side shield, hopper, suppression mechanism, suppression plate targeting part, lower fixing scraper plate, upper movable scraping plate part and supply roll part; It is characterized in that, motor is arranged on below frame, and be connected with the feeding drive mechanism be arranged on above frame, transport portion, and in transport portion both sides, side shield is installed, hopper is arranged in frame, suppression plate targeting part is arranged on top in hopper, and suppression mechanism is arranged on suppression plate targeting part; Supply roll part is arranged in frame, part composition mechanism is placed in hopper simultaneously, upper movable scraping plate part is arranged on hopper, and fit with rack-mounted lower fixing scraper plate, supply roll part is docked with lower fixing scraper plate, beam splitting in order to complete stalk is separated, and its concrete structure is as follows:
Motor is arranged in frame, and is connected with feeding drive mechanism by Feed servo system belt, is connected with transport portion by feed drive belt, and is provided with side plate in the throughput direction both sides along transport portion;
Hopper is installed in frame, and the hopper wing plate be provided with in hopper both sides for installing suppression plate targeting part, the wing plate lug passed through for supply roll part is provided with bottom hopper wing plate, hopper inner bottom is provided with fixed side, and on fixed side, being provided with fixed side breach, the mobile side board be simultaneously provided with in hopper for installing movable scraping plate part installs location-plate;
Suppression plate targeting part is arranged on top in hopper, for guide support suppression mechanism, suppression panel guide is installed on inside hopper wing plate, guide fixing bracket installs suppression panel guide upper end, for fixing suppression panel guide, and the suppression plate be provided with in the middle of guide fixing bracket for locking suppression mechanism supports bearing pin;
Suppression mechanism comprises suppression telescopic section, suppression plate gathering sill, suppression plate control sleeve, suppression plate main body and suppression plate handle, wherein, suppression plate main body reverse side is provided with multiple suppression plate and controls sleeve, and control to be respectively arranged with suppression telescopic section in sleeve at each suppression plate, suppression telescopic section can control in sleeve flexible at suppression plate; Suppression plate main body two ends are respectively arranged with suppression plate gathering sill, for suppression mechanism being arranged in suppression plate targeting part; In suppression telescopic section, flexible pole socket is installed on suppression plate and controls in sleeve, and spell jack panel spelling tightly by first, expansion link is installed in flexible pole socket, and expansion link bottom is provided with external screw thread, the second spelling jack panel and the 4th is spelled jack panel and is set on expansion link, and expansion link upper end is provided with expansion link breach, be provided with flexible bearing in expansion link breach, bearing support studs is through in flexible bearing; Coil tension spring upper end withstands on the second spelling jack panel, impel expansion link being in without time under applied external force the state of stretching out, its lower end is provided with valve seat, and valve seat is threaded connection to screw and is installed on suppression plate and controls in sleeve, for compressing coil tension spring, and spelled tight by Three kinds of hors d'oeuvres jack panel; Ventilation hexagonal socket head plug is installed in valve seat, exhaust back-moving spring is arranged on above ventilation hexagonal socket head plug, and its one end heads on ventilation hexagonal socket head plug, the other end heads on sealed steel ball and is pressed on valve base sealing line, above sealed steel ball, be provided with valve seat exhaust passage simultaneously, in ventilation hexagonal socket head plug, be provided with plug screw exhaust passage;
Feeding drive mechanism comprises feeding driver plate part, feeding sheave portions, driver plate power transmission shaft, Box Cover, antinose-dive leg, frictional drive axle and drive friction plate, wherein, feeding driver plate part and feeding sheave portions are installed in Box Cover, and driver plate power transmission shaft two ends are arranged on Box Cover and antinose-dive leg by bearing respectively, in addition, in feeding driver plate part, first driver plate rocking arm and the second driver plate rocking arm are structure as a whole, and be arranged on driver plate power transmission shaft with driver plate block is superimposed, driver plate power transmission shaft drives it to rotate by the flat key arranged simultaneously, feeding sheave portions is installed on cylinder mandrel, cylinder mandrel is driven to rotate by flat key, and locked by fastening assembly, first rocking arm finger is threaded connection and is arranged on the first driver plate rocking arm, second rocking arm finger is threaded connection and is arranged on the second driver plate rocking arm, driver plate block is provided with the first driver plate block Inner arc, second driver plate block Inner arc, first driver plate block external arc and the second driver plate block external arc, in feeding sheave portions, sheave is provided with the first sheave external arc, the first sheave allocating slot, the first sheave Inner arc, the second sheave external arc, the second sheave allocating slot, the second sheave Inner arc, the 3rd sheave allocating slot, the 3rd sheave external arc, the 3rd sheave Inner arc, the 4th sheave allocating slot, the 4th sheave external arc and the 4th sheave Inner arc, driver plate block and sheave engage each other respectively by the Inner arc that it is arranged or external arc, and then promote stalk charging, frictional drive axle is arranged in Box Cover by bearing, feed belt wheel is arranged on its outer end, and rotated by key driving-belt dynamic friction power transmission shaft, frictional drive axle inside is provided with drive friction plate, drive friction plate and driver plate power transmission shaft are by cylindrical squeeze contact, when supply roll part is subject to clamping stagnation, the contact cylindrical of drive friction plate and driver plate power transmission shaft produces relative sliding, plays overload protective function,
In supply roll part, cylinder mandrel two ends are arranged in frame through wing plate lug, cylinder support body is set on cylinder mandrel, and the cylinder moving tooth at certain inclination angle is evenly installed on cylinder support body, and cylinder support body and cylinder moving tooth are placed in hopper, cylinder mandrel drives cylinder moving tooth to rotate through cylinder support body, is quantitatively transferred to by the stalk be placed in hopper and falls on transport portion through lower fixing scraper plate;
Fixing scraper plate is fastening is down installed in frame, and is in the top of transport portion, and for adjusting the position of the relative supply roll part of transport portion, lower fixing scraper plate is provided with scraper plate, and on scraper plate, is provided with moving tooth groove, being beneficial to cylinder moving tooth passes through;
Upper movable scraping plate part is installed on hopper by scraper plate revolution bearing pin, movable scraping plate main body side is provided with multiple scraper plate and twists sleeve, opposite side is provided with multiple movable scraping plate breach, and movable scraping plate main body by scraper plate twist sleeve be installed on scraper plate revolution bearing pin, on scraper plate revolution bearing pin, be arranged at intervals with scraper plate back-moving spring simultaneously, scraper plate back-moving spring one end is against mobile side board and installs on location-plate, the other end is pressed in movable scraping plate main body, and to innervate, scraper plate main body is fitted on scraper plate;
In addition, the moving tooth groove that the fixed side breach that the movable scraping plate breach arranged in upper movable scraping plate part, hopper are arranged and lower fixing scraper plate are arranged is in same cutting plane, and the cylinder moving tooth be convenient in supply roll part rotates in a circumferential direction and passes through.
2. the automatic beam splitting paving of one according to claim 1 send device, it is characterized in that, in transport portion, the fixed installation of conveying spike-tooth on the conveyor belt, for the stalk fallen in the above is carried to follow-up implement, conveying driving shaft and conveying driven shaft are arranged in conveyer belt, and be arranged in frame by bearing tensioning, and conveying driving shaft one end is provided with belt conveyor wheel, motor to be taken turns with belt conveyor by motor pulley and through feed drive belt and is connected, power drives feed drive belt through motor pulley and drives belt conveyor to take turns and rotates, gyration is done under the drive that conveying driving shaft is taken turns at belt conveyor, carry driving shaft driving conveying belt one end around conveying driving shaft simultaneously, the other end does shuttling movement around conveying driven shaft.
3. the automatic beam splitting paving of one according to claim 1 send device, it is characterized in that, in feeding drive mechanism, motor to be taken turns with feed belt by motor pulley and through Feed servo system belt and is connected, feed belt wheel is connected with driver plate power transmission shaft, power drives Feed servo system belt through motor pulley and drives feed belt to take turns the driver plate power transmission shaft rotating and then drive in feeding drive mechanism, and final output drives supply roll part to do feeding rotary motion.
4. the automatic beam splitting paving of one according to claim 1 send device, it is characterized in that, driver plate power transmission shaft is provided with adjustment packing ring.
5. the automatic beam splitting paving of one according to claim 1 send device, it is characterized in that, lower fixing scraper plate is provided with scraper plate, and scraper plate is arcuate structure.
6. the automatic beam splitting paving of one according to claim 5 send device, and it is characterized in that, scraper plate is fixed on scraper plate installing plate, and is installed in frame by scraper plate installing plate.
7. the automatic beam splitting paving of one according to claim 1 send device and control method thereof, and it is characterized in that, scraper plate back-moving spring twists between sleeve at adjacent two scraper plates.
8. the automatic beam splitting paving of one according to claim 1 send device, it is characterized in that, suppression plate main body front is provided with suppression plate handle.
9. the automatic beam splitting paving of one according to claim 1 send device, and it is characterized in that, the range of tilt angles of cylinder moving tooth is 5 ° ~ 75 °.
10. automatic beam splitting paving send a control method for device, and it is characterized in that, concrete steps are as follows:
When automatic beam splitting paving send device to start working, first stalk is placed in hopper, when external control suppression mechanism is descending, under the constraint of hopper, expansion link press-in suppression plate controls in sleeve by bearing support studs by flexible bearing, meanwhile compress coil tension spring, under the effect of air pressure inside, air pressure pushes sealed steel ball open by valve seat exhaust passage, discharge through plug screw exhaust passage, when the event resolves of outside to expansion link, air pressure inside momentary recovery is to normal pressure, now fit at the exhaust effect lower seal steel ball of back-moving spring and the potted line of valve seat, under the effect of inner and outer air pressure, in certain hour, expansion link keeps the relative position controlling sleeve with suppression plate, so when certain once suppresses operation, after expansion link determines relative position first, keep the current state of a period of time, and be in slowly-releasing state, unnecessary operation resistance is caused to repeating to suppress after expansion link can be avoided to reset rapidly, stalk is pressed into feed hopper bottom, because being provided with supply roll part below hopper, and cylinder support body and cylinder moving tooth are placed in hopper, therefore supply roll part and feed hopper bottom form enclosed cavity, actuating motor, motor is by the motion of Feed servo system belt drive driver plate power transmission shaft, simultaneously by the motion of feed drive belt drive conveying driving shaft, when driver plate power transmission shaft drives feeding driver plate part to do counterclockwise movement by flat key, first driver plate block external arc and the 4th sheave Inner arc engaged transmission, and then drive feeding sheave portions to rotate, when feeding driver plate part rotates through certain angle and feeding driver plate part departs from not yet completely with the engaging of the 4th sheave Inner arc, the second rocking arm finger that second driver plate rocking arm is arranged inserts in the 4th sheave allocating slot, now transition is that the second rocking arm finger is stirred feeding sheave portions and is rotated further, and the 4th sheave external arc carries out non-contact motion along the second driver plate block Inner arc curved surface, after feeding driver plate part rotated certain angle again, when second rocking arm finger departs from the effect to the 4th sheave allocating slot not yet completely, second driver plate block external arc and the 3rd sheave Inner arc engaged transmission, and when this section of engaged transmission departs from not yet completely, the first rocking arm finger that first driver plate rocking arm is arranged inserts in the 3rd sheave allocating slot, now transition is that the first rocking arm finger is stirred feeding sheave portions and is rotated further, and the 3rd sheave external arc carries out non-contact motion along the first driver plate block Inner arc curved surface, and owing to sheave in feeding sheave portions being provided with four sheave allocating slots, and be intermittent movement with feeding driver plate part, stalk can be carried out beam splitting, when stalk is sent to supply roll part through feeding sheave portions, at cylinder moving tooth with under the effect of stalk, promote the torsion that movable scraping plate main body overcomes scraper plate back-moving spring, the scraper plate main body that innervates is done around scraper plate revolution bearing pin and is turned over rotation, and under the effect of scraper plate back-moving spring, movable scraping plate main body is made to be in dynamically fit-state in good time, cylinder support body turns over certain angle, be arranged on cylinder moving tooth on cylinder support body through the scraper plate having moving tooth groove, part stalk is taken out of by the gap between cylinder moving tooth, through the movable scraping plate main body with scraper plate back-moving spring with when being fixed in frame scraper plate, carry out stalk separation, to complete beam splitting separating action, when without external drive, movable scraping plate main body is fitted on scraper plate, skids off to prevent the stalk in hopper, stalk drops on transport portion after completing beam splitting separating action, through being provided with the tape transport of conveying spike-tooth to stalk braider, thus completes the stalk conveying after beam splitting separation.
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