CN105171411A - Automatic assembling machine based on advanced telecom computing architecture (ATCA) manipulator application - Google Patents
Automatic assembling machine based on advanced telecom computing architecture (ATCA) manipulator application Download PDFInfo
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- CN105171411A CN105171411A CN201510554175.1A CN201510554175A CN105171411A CN 105171411 A CN105171411 A CN 105171411A CN 201510554175 A CN201510554175 A CN 201510554175A CN 105171411 A CN105171411 A CN 105171411A
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- assembly
- atca
- automatic assembling
- assembling machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
Abstract
The invention discloses an automatic assembling machine based on advanced telecom computing architecture (ATCA) manipulator application. The automatic assembling machine comprises a machine frame. A belt material placement stand is arranged on one side of the machine frame. A feeding assembly, a blanking power assembly, a blanking assembly, a rubber cap pressing-in assembly, a belt material process buffering belt and a rubber cap feeding assembly which are combined and connected are arranged on the machine frame in sequence. A four-axis robot, an image detection display screen and a charge coupled device (CCD) camera assembly interacting with the image detection display screen are arranged in the middle of the machine frame. A waste belt material cutting-off assembly and a waste belt material discharging guide box which are combined and connected are arranged on the other side of the machine frame. The whole machine is reasonable in structural design, is high in intelligence degree, effectively realizes high-accuracy machining and manufacturing, improves work efficiency, reduces the cost and saves the resources.
Description
Technical field
The present invention relates to technical field of mechanical design, particularly relate to the automatic assembling machine based on the application of ATCA manipulator.
Background technology
The modes such as assembling to refer to several parts of product by close-fitting, buckle, is threaded, bonds, riveted, welding are grouped together and obtain meeting the finished product (semi-finished product) of predetermined dimensional accuracy and function.The assembling realized by artificial treatment (contact, arrangement, crawl, movement, placement, force etc.) each parts, strict says, can only be called manual assembly.Do not need the assembling completed by artificial treatment (contact, arrangement, crawl, movement, placement etc.) parts, can be described as automatic assembling.Marginal is semi-automatic assembling.
ATCA manipulator is not also introduced and applies by traditional assembly machine at present completely, will improve assembly precision further, realizes high-intelligentization assembling, also need complete frame for movement to be coordinated under meeting the prerequisite of quality.
Summary of the invention
The object of the present invention is to provide the automatic assembling machine based on the application of ATCA manipulator, effectively solve the problem.
For effectively solving the problems of the technologies described above, the technical scheme that the present invention takes is as follows:
Based on the automatic assembling machine of ATCA manipulator application, comprise frame, described frame side comprises band material blowing pallet, described frame is provided with successively the feeding assembly, stamping-out Power Component, stamping-out assembly, the Jiao Gai that are connected and is pressed into assembly, material strip process buffers band and glue lid feeding assembly, be provided with four axle robots, Image detection display screen and CCD CCD camera assembly mutual with it in the middle of described frame, described frame opposite side comprises the scrap belt cutting assembly and scrap belt eliminating guiding box that are connected.
Especially, the safty shield described frame also comprising a human-computer interface control system and is arranged in described frame.
Especially, described feeding assembly comprise retainer seat and be arranged at retaining material toggling pawl on described retainer seat, material toggling is grabbed, the linear slide rail of material blocking block, eccentric sheave seat and both sides.
Especially, described stamping-out assembly comprises the counterdie fixed head, retainer template, guide pillar guide pin bushing, retainer backboard, train wheel bridge, upper padding plate, upper die component holder, holder and the eccentric sheave seat that are connected up and down.
Especially, described Jiao Gai is pressed into that assembly comprises that cover plate assembly is sent in symmetrical front, reverse side send cover plate assembly, front cover clamp assembly and reverse side cover clamp assembly, and give cover plate assembly and reverse side to give cover plate assembly to be connected respectively with described front to arrange bottom plate and upper mounted plate, fixed plate and side, both sides, bottom plate junction slide unit cylinder and gland cylinder respectively.
Especially, described four axle robots comprise a robot holder, and in described robot, holder is provided with robot body's base, and are provided with vacuum cup and four groups of mechanical arms in described robot body's base.
Especially, the support post that described CCD CCD camera assembly comprises fixed base plate and is attached thereto, described support post one end is provided with the fixed leg be fixedly connected with, and described fixed leg is provided with high-definition camera and CCD camera lens.
Especially, described stamping-out Power Component comprises the second fixed base plate, be provided with the second linear slide rail, upper mounted plate and elbow folder in described second fixed base plate, fixed plate is provided with the servo holder, servomotor, regulating wheel, feed belt and the holder that are connected.
Especially, two groups of coil shaking platforms that described glue lid feeding assembly comprises the 3rd fixed base plate, coil mounting plate and is arranged side by side, also comprise the hopper of symmetry arrangement, distribution block, hopper, support column and blanking vibrator coil on described 3rd fixed head.
Especially, described frame also comprises a streamline discharge component, described streamline discharge component comprises lower fixed seat, described lower fixed seat is provided with cylinder holder and discharging cylinder, described lower fixed seat connection arranges upper mounted plate, fixed plate is provided with material blocking block, third linear slide rail and switches to assembly, is provided with swing arm between described lower fixed seat and described cylinder holder.
Beneficial effect of the present invention is: the automatic assembling machine based on the application of ATCA manipulator provided by the invention, and frame is by steel structure splicing, and welding, spraying forms.Other large assemblies is installed on this, and human-computer interface control system takes the selection of machine digitlization setting parameter, function, fault display system; Machinery periphery installs protective cover, and hood door adds interlocking switch, and when door is opened, machine is out of service, guarantees that the personal safety charging of operating personnel adopts pusher dog to move back and forth, makes material strip by regulation feeding; Stamping-out assembly produces power by servo, and cutting mechanism is by die-cut for bridge disconnected.Material loading pallet main body is spliced by aluminium alloy extrusions, and install blowing and rewinding governor motor above, motor rotary speed is controlled by sensor, makes blowing more steady.Stamping-out Power Component 7 produces power by servo, and power is sent to charging eccentric wheel and stamping-out eccentric wheel by synchronous belt, and drive feeding assembly charging, stamping-out assembly is die-cut.Jiao Gai is pressed into assembly and produces power by slide unit cylinder, drives glue lid holder to send into moulding cap assemblies, produces power by square cylinder, drive moulding cap assemblies that Jiao Gai is pressed into terminal.Jiao Gai is precisely captured by vacuum cup by high accuracy four axle robot, puts into glue lid holder.Jiao Gai on glue lid charging coil shaking platform is carried out location confirmation by CCD CCD camera assembly, is convenient to four axle machine product people and precisely captures; Jiao Gai in hopper oneself drops into the platform that directly shakes with coil, be sent to precalculated position by the platform that directly shakes again and be convenient to CCD camera capture and manipulator crawl, the product that CCD camera photographs by glue lid feeding assembly 12 shows in the mode of image, scrap belt cutting assembly produces power by cylinder, drives cutting knife swing arm to drive cutting knife to carry out blank.The scrap belt that the cut-out of guiding box discharged by blank band is discharged by guiding box, and board divides front and back stamping-out Power Component, and material strip is provided with material strip buffering through out-of-date centre, be convenient to front and back steady production.
Below in conjunction with accompanying drawing, the present invention is described in detail.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention 1;
Fig. 2 is the second structural representation of the embodiment of the present invention 1;
Fig. 3 is feeding assembly structural representation in the embodiment of the present invention 1;
Fig. 4 is stamping-out modular construction schematic diagram in the embodiment of the present invention 1;
Fig. 5 is that in the embodiment of the present invention 1, Jiao Gai is pressed into modular construction schematic diagram;
Fig. 6 is four axle robot architecture schematic diagrames in the embodiment of the present invention 1;
Fig. 7 is CCD CCD camera assembly structural representation in the embodiment of the present invention 1;
Fig. 8 is stamping-out Power Component structural representation in the embodiment of the present invention 1;
Fig. 9 is glue lid feeding assembly structural representation in the embodiment of the present invention 1;
Figure 10 is streamline discharge component structural representation in the embodiment of the present invention 1;
Figure 11 is action sequence schematic diagram in the embodiment of the present invention 1.
Detailed description of the invention
Embodiment 1:
As Figure 1-10 shows, the disclosed automatic assembling machine based on the application of ATCA manipulator of the present embodiment, comprise frame 1, described frame 1 side comprises band material blowing pallet 3, described frame 1 is provided with successively the feeding assembly 5 be connected, stamping-out Power Component 7, stamping-out assembly 6, Jiao Gai is pressed into assembly 8, material strip process buffers band 15 and glue lid feeding assembly 12, four axle robots 9 are provided with in the middle of described frame 1, Image detection display screen 11 and CCD CCD camera assembly 10 mutual with it, described frame 1 opposite side comprises the scrap belt cutting assembly 13 and scrap belt eliminating guiding box 14 that are connected.
The safty shield 4 described frame 1 also comprising a human-computer interface control system 2 and be arranged in described frame 1.Described feeding assembly 5 comprise retainer seat 51 and be arranged at retaining material toggling pawl 52 on described retainer seat 51, material toggling grabs 53, the linear slide rail 54 of material blocking block 55, eccentric sheave seat 56 and both sides.Described stamping-out assembly 6 comprises the counterdie fixed head 61, retainer template 62, guide pillar guide pin bushing 63, retainer backboard 64, train wheel bridge 65, upper padding plate 66, upper die component holder 67, holder 68 and the eccentric sheave seat 69 that are connected up and down.Described Jiao Gai is pressed into that assembly 8 comprises that cover plate assembly 81 is sent in symmetrical front, reverse side send cover plate assembly 82, front cover clamp assembly 85 and reverse side cover clamp assembly 86, and give cover plate assembly 81 and reverse side to give cover plate assembly 82 to be connected respectively with described front to arrange bottom plate 83 and upper mounted plate 84, fixed plate 84 and side, both sides, bottom plate 83 junction slide unit cylinder 87 and gland cylinder 88 respectively.Described four axle robots 9 comprise a robot holder 91, are provided with robot body's base 92 in described robot holder 91, and are provided with vacuum cup 97 and four groups of mechanical arms (93,94,95,96) in described robot body's base.The support post 102 that described CCD CCD camera assembly 10 comprises fixed base plate 101 and is attached thereto, described support post 102 one end is provided with the fixed leg 103 be fixedly connected with, and described fixed leg 103 is provided with high-definition camera 104 and CCD camera lens 105.Described stamping-out Power Component 7 comprises the second fixed base plate 71, be provided with the second linear slide rail 72, upper mounted plate 74 and elbow folder 73 in described second fixed base plate 71, fixed plate 74 is provided with the servo holder 76, servomotor 75, regulating wheel 77, feed belt 78 and the holder 79 that are connected.Two groups of coil shaking platforms 121 that described glue lid feeding assembly 12 comprises the 3rd fixed base plate 122, coil mounting plate 124 and is arranged side by side, also comprise the hopper 123 of symmetry arrangement, distribution block 125, hopper 126, support column 127 and blanking vibrator coil 128 on described 3rd fixed head 122.
Described frame 1 also comprises a streamline discharge component 16, described streamline discharge component 16 comprises lower fixed seat 161, described lower fixed seat 161 is provided with cylinder holder 162 and discharging cylinder 163, described lower fixed seat 161 connection arranges upper mounted plate 165, on fixed plate, 165 are provided with material blocking block 166, third linear slide rail 167 and switch to assembly 168, are provided with swing arm 164 between described lower fixed seat 161 and described cylinder holder 162.
Applicant states, person of ordinary skill in the field is on the basis of above-described embodiment, by above-described embodiment step, combined with the technical scheme of summary of the invention part, thus the new method produced, also be one of record scope of the present invention, the application, for making description simple and clear, no longer enumerates other embodiment of these steps.
Know-why is as follows:
As shown in figure 11, frame 1 is by steel structure splicing, and welding, spraying forms.Other large assemblies is installed on this, and human-computer interface control system takes the selection of machine digitlization setting parameter, function, fault display system; Machinery periphery installs protective cover, and hood door adds interlocking switch, and when door is opened, machine is out of service, guarantees that the personal safety charging of operating personnel adopts pusher dog to move back and forth, makes material strip by regulation feeding; Stamping-out assembly 6 produces power by servo, and cutting mechanism is by die-cut for bridge disconnected.Material loading pallet main body is spliced by aluminium alloy extrusions, and install blowing and rewinding governor motor above, motor rotary speed is controlled by sensor, makes blowing more steady.Stamping-out Power Component 7 produces power by servo, and power is sent to charging eccentric wheel and stamping-out eccentric wheel by synchronous belt, and drive feeding assembly 5 charging, stamping-out assembly 6 is die-cut.Jiao Gai is pressed into assembly 8 and produces power by slide unit cylinder, drives glue lid holder to send into moulding cap assemblies, produces power by square cylinder, drive moulding cap assemblies that Jiao Gai is pressed into terminal.Jiao Gai is precisely captured by vacuum cup by high accuracy four axle robot 9, puts into glue lid holder.Jiao Gai on glue lid charging coil shaking platform is carried out location confirmation by CCD CCD camera assembly 10, is convenient to four axle machine product people and precisely captures; Jiao Gai in hopper oneself drops into the platform that directly shakes with coil, be sent to precalculated position by the platform that directly shakes again and be convenient to CCD camera capture and manipulator crawl, the product that CCD camera photographs by glue lid feeding assembly 12 shows in the mode of image, scrap belt cutting assembly 13 produces power by cylinder, drives cutting knife swing arm to drive cutting knife to carry out blank.The scrap belt that the cut-out of guiding box discharged by blank band is discharged by guiding box, and board divides front and back stamping-out Power Component 7, and material strip is provided with material strip buffering through out-of-date centre, be convenient to front and back steady production.
The another statement of applicant, the present invention illustrates implementation method of the present invention and apparatus structure by above-described embodiment, but the present invention is not limited to above-mentioned embodiment, does not namely mean that the present invention must rely on said method and structure could be implemented.Person of ordinary skill in the field should understand, any improvement in the present invention, replaces and the interpolation of step, concrete way choice etc., all drop within protection scope of the present invention and open scope implementation method equivalence selected by the present invention.
The present invention is not limited to above-mentioned embodiment, and all employings and analog structure of the present invention and method thereof realize all embodiments of the object of the invention all within scope.
Claims (10)
1. based on the automatic assembling machine of ATCA manipulator application, it is characterized in that, comprise frame, described frame side comprises band material blowing pallet, described frame is provided with successively the feeding assembly, stamping-out Power Component, stamping-out assembly, the Jiao Gai that are connected and is pressed into assembly, material strip process buffers band and glue lid feeding assembly, be provided with four axle robots, Image detection display screen and CCD CCD camera assembly mutual with it in the middle of described frame, described frame opposite side comprises the scrap belt cutting assembly and scrap belt eliminating guiding box that are connected.
2. the automatic assembling machine based on the application of ATCA manipulator according to claim 1, is characterized in that, the safty shield described frame also comprising a human-computer interface control system and is arranged in described frame.
3. the automatic assembling machine based on the application of ATCA manipulator according to claim 1, it is characterized in that, described feeding assembly comprise retainer seat and be arranged at retaining material toggling pawl on described retainer seat, material toggling is grabbed, the linear slide rail of material blocking block, eccentric sheave seat and both sides.
4. the automatic assembling machine based on the application of ATCA manipulator according to claim 1, it is characterized in that, described stamping-out assembly comprises the counterdie fixed head, retainer template, guide pillar guide pin bushing, retainer backboard, train wheel bridge, upper padding plate, upper die component holder, holder and the eccentric sheave seat that are connected up and down.
5. the automatic assembling machine based on the application of ATCA manipulator according to claim 1, it is characterized in that, described Jiao Gai is pressed into that assembly comprises that cover plate assembly is sent in symmetrical front, reverse side send cover plate assembly, front cover clamp assembly and reverse side cover clamp assembly, and give cover plate assembly and reverse side to give cover plate assembly to be connected respectively with described front to arrange bottom plate and upper mounted plate, fixed plate and side, both sides, bottom plate junction slide unit cylinder and gland cylinder respectively.
6. the automatic assembling machine based on the application of ATCA manipulator according to claim 1, it is characterized in that, described four axle robots comprise a robot holder, in described robot, holder is provided with robot body's base, and is provided with vacuum cup and four groups of mechanical arms in described robot body's base.
7. the automatic assembling machine based on the application of ATCA manipulator according to claim 1, it is characterized in that, the support post that described CCD CCD camera assembly comprises fixed base plate and is attached thereto, described support post one end is provided with the fixed leg be fixedly connected with, and described fixed leg is provided with high-definition camera and CCD camera lens.
8. the automatic assembling machine based on the application of ATCA manipulator according to claim 1, it is characterized in that, described stamping-out Power Component comprises the second fixed base plate, be provided with the second linear slide rail, upper mounted plate and elbow folder in described second fixed base plate, fixed plate is provided with the servo holder, servomotor, regulating wheel, feed belt and the holder that are connected.
9. the automatic assembling machine based on the application of ATCA manipulator according to claim 1, it is characterized in that, two groups of coil shaking platforms that described glue lid feeding assembly comprises the 3rd fixed base plate, coil mounting plate and is arranged side by side, also comprise the hopper of symmetry arrangement, distribution block, hopper, support column and blanking vibrator coil on described 3rd fixed head.
10. the automatic assembling machine based on the application of ATCA manipulator according to claim 1, it is characterized in that, described frame also comprises a streamline discharge component, described streamline discharge component comprises lower fixed seat, described lower fixed seat is provided with cylinder holder and discharging cylinder, described lower fixed seat connection arranges upper mounted plate, and fixed plate is provided with material blocking block, third linear slide rail and switches to assembly, is provided with swing arm between described lower fixed seat and described cylinder holder.
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| CN201510554175.1A CN105171411B (en) | 2015-09-02 | 2015-09-02 | Automatic assembling machine based on the application of ATCA manipulators |
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| CN201510554175.1A CN105171411B (en) | 2015-09-02 | 2015-09-02 | Automatic assembling machine based on the application of ATCA manipulators |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105836458A (en) * | 2016-05-17 | 2016-08-10 | 广东金弘达自动化科技股份有限公司 | Continuous feeding assembly machine for rubber mat of all-in-one machine movement |
| CN106078206A (en) * | 2016-08-23 | 2016-11-09 | 贵州五合元泰智能科技有限公司 | A kind of robot automatic assembly equipment |
| CN107866864A (en) * | 2017-09-27 | 2018-04-03 | 昆山捷皇电子精密科技有限公司 | A kind of automatic charging device for mobile phone card seat assembling equipment |
| CN107877124A (en) * | 2017-12-19 | 2018-04-06 | 长春超维科技产业有限责任公司 | Hole back-up ring closing in pressing machine |
| CN108237400A (en) * | 2018-04-17 | 2018-07-03 | 深圳市广晟德科技发展有限公司 | A kind of automatic package system of four axis robots |
| CN109229540A (en) * | 2018-08-28 | 2019-01-18 | 苏州领裕电子科技有限公司 | Novel displacement suction nozzle and the packing machine for applying it |
| CN113478232A (en) * | 2021-06-21 | 2021-10-08 | 芜湖市球精汽车部件铸模有限公司 | Intelligent vehicle-mounted brake pump processing production line |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105836458A (en) * | 2016-05-17 | 2016-08-10 | 广东金弘达自动化科技股份有限公司 | Continuous feeding assembly machine for rubber mat of all-in-one machine movement |
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| CN107877124A (en) * | 2017-12-19 | 2018-04-06 | 长春超维科技产业有限责任公司 | Hole back-up ring closing in pressing machine |
| CN108237400A (en) * | 2018-04-17 | 2018-07-03 | 深圳市广晟德科技发展有限公司 | A kind of automatic package system of four axis robots |
| CN109229540A (en) * | 2018-08-28 | 2019-01-18 | 苏州领裕电子科技有限公司 | Novel displacement suction nozzle and the packing machine for applying it |
| CN113478232A (en) * | 2021-06-21 | 2021-10-08 | 芜湖市球精汽车部件铸模有限公司 | Intelligent vehicle-mounted brake pump processing production line |
| CN113478232B (en) * | 2021-06-21 | 2023-08-18 | 芜湖市球精汽车部件铸模有限公司 | Intelligent vehicle-mounted brake pump processing production line |
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Denomination of invention: Automatic assembly machine based on ATCA manipulator Effective date of registration: 20201012 Granted publication date: 20180209 Pledgee: China Co. truction Bank Corp Dongguan branch Pledgor: DONGGUAN PINYI AUTOMATION TECHNOLOGY Co.,Ltd. Registration number: Y2020980006745 |
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