CN105169898B - A kind of commercial car air dryer vibrates regenerative drying chamber - Google Patents
A kind of commercial car air dryer vibrates regenerative drying chamber Download PDFInfo
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- CN105169898B CN105169898B CN201510407476.1A CN201510407476A CN105169898B CN 105169898 B CN105169898 B CN 105169898B CN 201510407476 A CN201510407476 A CN 201510407476A CN 105169898 B CN105169898 B CN 105169898B
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- 238000001035 drying Methods 0.000 title claims abstract description 59
- 230000001172 regenerating effect Effects 0.000 title claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 43
- 239000002808 molecular sieve Substances 0.000 claims abstract description 13
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000012528 membrane Substances 0.000 claims abstract description 12
- 125000006850 spacer group Chemical group 0.000 claims abstract description 7
- 239000002274 desiccant Substances 0.000 claims description 23
- 230000000694 effects Effects 0.000 abstract description 15
- 238000001914 filtration Methods 0.000 abstract description 14
- 230000008929 regeneration Effects 0.000 description 6
- 238000011069 regeneration method Methods 0.000 description 6
- 239000003595 mist Substances 0.000 description 5
- 239000012535 impurity Substances 0.000 description 4
- 238000013475 authorization Methods 0.000 description 3
- 238000013016 damping Methods 0.000 description 3
- 238000010926 purge Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005183 dynamical system Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000001717 pathogenic effect Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Drying Of Gases (AREA)
Abstract
Regenerative drying chamber is vibrated the invention discloses commercial car air dryer.Existing drying chamber reaches dry pot bottom in gas to be cleaned and just enters drier, and drying time is short.Drier is separated into the spacer structure of the present invention into Edge molecular sieve and middle element is sieved；Two grades of turbulent blocks and edge pressure strip are located at Edge molecular sieve two ends；Edge holddown spring and filtering material are provided between one-level turbulent flow block and two grades of turbulent blocks；Edge compressing structure is provided between edge pressure strip and drying chamber；Three-level turbulent flow block and filter membrane are located at middle element sieve two ends, provided with middle holddown spring between three-level turbulent flow block and drying chamber；Exhaust structure is provided with the gas outlet of drying chamber, filter membrane is arranged between middle element sieve and exhaust structure.The present invention realizes that gas to be dried is contacted twice with drier using spacer structure, strengthens drying effect；Stomata is staggered on each turbulent block, realizes that drier is contacted with Efficient air；The turbulent block position of two grades of adjustment changes filtering material volume, expands applicable situation.
Description
Technical field
The invention belongs to be air-dried technical field, it is related to a kind of regenerative drying chamber, more particularly to a kind of commercial car
Air dryer vibrates regenerative drying chamber.
Background technology
Air dryer, is mainly used in automotive field, is the important component of vehicle power control system.It mainly leads to
Drier and filtering material are crossed, the vapor and mist of oil removed in compressed air is realized.But in actual applications, due to drying chamber
Space is limited, and need to realize impurity, mist of oil and vapor filter out, the various functions such as desiccant regeneration so that drying effect
Difference, drying efficiency are low.
For effect of the optimizing drying tank in terms of oil removing, water suction, multiple structural forms are developed
Drying chamber.Include a kind of dry jar structure if during Authorization Notice No. is CN101044047B patent；Compressed air is entering
The removal of mist of oil and impurity is carried out before drying chamber, drying chamber is only used for vapor drying, simplify drying chamber structure and
Function.Authorization Notice No. is that one kind is air-dried jar structure for CN101175549B patent, and the drying chamber sets filter
Marginal portion is placed in, while purge outlet when having preset blowback, to ensure the volume of drier as far as possible.Authorization Notice No. is
CN103657272B patent also includes a kind of dry jar structure, and the drying chamber increases dry by compressing the volume of filtering material
The quality of drying prescription, to improve drying effect.But, in above-described patent, gas to be cleaned is all to reach drying chamber
Bottom after just enter desiccant material, the time of contact of gas to be cleaned and desiccant material is short, the drying effect of gas
Difference；Filtering material goes the ability of oil mist removing and impurity just to be fixed in design, it is impossible to according to use occasion and type of vehicle
It is adjusted；In addition, only circumferentially having opened up the air admission hole of a row on drying chamber inner bag, gas to be cleaned enters drier material
Speed is fast after material, in air flow collection, and desiccant material does not have participates in drying process completely, the utilization rate of desiccant material compared with
It is low.
The content of the invention
There is drying process compressed air and desiccant material for the regeneration drying chamber of existing air dryer in the present invention
Contact is not abundant enough, and regenerative process drier recovers not high enough the deficiency of efficiency, and there is provided a kind of vibration of commercial car air dryer
Regenerative drying chamber.
The present invention includes the turbulent block of one-level, edge holddown spring, filtering material, two grades of turbulent blocks, desiccant material, interlayers
Structure, edge pressure strip, edge compressing structure, middle holddown spring, the turbulent block of three-level, filter membrane and exhaust structure；Described one
The turbulent block of level offers the turbulent hole of one-level, and two grades of turbulent blocks offer two grades of turbulent holes, and three-level turbulent flow block offers three-level turbulent flow
Hole；Desiccant material is separated into columnar spacer structure into Edge molecular sieve and middle element sieves two parts；The two of annular
The turbulent block of level and edge pressure strip are arranged on Edge molecular sieve two ends；The turbulent block of described one-level is arranged on the air intake of drying chamber
Place；Provided with the edge holddown spring and filtering material that rigidity is k1, k1 value model between one-level turbulent flow block and two grades of turbulent blocks
Enclose for 8~20N/mm；Provided with the edge compressing structure that rigidity is k2 between edge pressure strip and drying chamber inner bag bottom, k2's takes
Value scope is 8~20N/mm；The turbulent block of described three-level and filter membrane are arranged on middle element sieve two ends, three-level turbulent flow block and drying
Provided with middle holddown spring between the inner bag bottom of tank；Three-level of the air stream outlet of the Edge molecular sieve through the turbulent block of three-level is disorderly
Discharge orifice is communicated with middle element sieve；At the gas outlet of the drying chamber be provided with exhaust structure, filter membrane be arranged on middle element sieve with
Between exhaust structure.
The quantity of the edge holddown spring is four, the quantity of edge compressing structure and the quantity phase of edge holddown spring
Deng.
The turbulent hole of n one-level is divided into two groups, n >=12；The turbulent hole of one-level in every group is uniformly distributed along the circumference, and two groups of difference
At the inner and outer rings for being opened in the turbulent block of one-level；The center institute in the turbulent hole of center one-level adjacent with inner ring in outer shroud one-level turbulent flow hole
Folder central angle is 180 °/n；The turbulent hole of described one-level is in truncated cone-shaped, and the basal diameter in air-flow outflow direction is more than air-flow stream
Enter the basal diameter in direction.
The turbulent hole of n three-level is divided into two groups, n >=12；The turbulent hole of three-level in every group is uniformly distributed along the circumference, and two groups of difference
At the inner and outer rings for being opened in the turbulent block of three-level；The center institute in the turbulent hole of center three-level adjacent with inner ring in outer shroud three-level turbulent flow hole
Folder central angle is 180 °/n；The turbulent hole of described three-level is in truncated cone-shaped, and the basal diameter in air-flow outflow direction is more than air-flow stream
Enter the basal diameter in direction.
N two grades turbulent holes are divided into two groups；Two grades of turbulent holes in every group are uniformly distributed along the circumference, and two groups are opened in respectively
At the inner and outer rings of two grades of turbulent blocks；The center in the turbulent hole of two grades of outer shroud and the center of circle folded by the center in the turbulent hole of inner ring two neighboring stages
Angle is 180 °/n, and the center in the turbulent hole of two grades of outer shroud and central angle folded by the center in the turbulent hole of outer shroud one-level are also 180 °/n；
The turbulent hole of described two grades is in truncated cone-shaped, and air-flow flows out the basal diameter of the basal diameter more than air-flow inflow direction in direction.
The device have the advantages that：
The present invention realizes contact twice, the enhancing drying effect of gas to be dried and desiccant material using spacer structure；
Using on each turbulent block stomata it is staggered, realize drier and Efficient air contact drying process；Can be by adjusting two grades
Turbulent block position changes filtering material volume, expands applicable situation；Desiccant material is realized using turbulent block spring damping device
Vibration drying, improve desiccant material regeneration efficiency.
Brief description of the drawings
Fig. 1 is overall structure sectional view of the invention；
Fig. 2 is the layout viewing in the turbulent hole of one-level in the present invention；
Fig. 3 is the layout viewing in two grades of turbulent holes in the present invention.
Embodiment
Below in conjunction with the accompanying drawings and embodiment the invention will be further described.
As shown in figure 1, a kind of commercial car air dryer vibration regenerative drying chamber, including the turbulent block 1 of one-level, edge pressure
Tight spring 3, filtering material 4, two grades of turbulent blocks 5, desiccant material, spacer structure 8, edge pressure strip 9, edge compressing structures
10th, the turbulent block 12 of middle holddown spring 11, three-level, filter membrane 15 and exhaust structure 16；One-level turbulent flow block 1 offers the turbulent hole of one-level
2, two grades of turbulent blocks 5 offer two grades of turbulent holes 6, and three-level turbulent flow block 12 offers the turbulent hole 13 of three-level.Columnar interlayer knot
Desiccant material is separated into structure 8 into Edge molecular sieve 7 and middle element sieves 14 two parts, and this structure type, which can be realized, to be waited to do
Pathogenic dryness body is contacted twice with desiccant material, distance of the increase gas to be cleaned in desiccant material, strengthens drying effect；
The turbulent block 5 of two grades of annular and edge pressure strip 9 are arranged on Edge molecular and sieve 7 two ends；One-level turbulent flow block 1 is arranged on drying chamber
Air intake at；Provided with the edge holddown spring 3 and filtering material that rigidity is k1 between one-level turbulent flow block 1 and two grades of turbulent blocks 5
4, k1 span is 8~20N/mm；The quantity of edge holddown spring 3 is four；Edge pressure strip 9 and drying chamber inner bag bottom
Provided with the edge compressing structure 10 that rigidity is k2 between portion, k2 span is 8~20N/mm, the number of edge compressing structure 10
Amount is equal with the quantity of edge holddown spring 3；Three-level turbulent flow block 12 and filter membrane 15 are arranged on middle element and sieve 14 two ends, and three-level is disorderly
Flow between block 12 and the inner bag bottom of drying chamber provided with middle holddown spring 11；The air stream outlet of Edge molecular sieve 7 is disorderly through three-level
The turbulent hole 11 of three-level for flowing block 12 is communicated with middle element sieve 14；Exhaust structure 16, filter membrane 15 are provided with the gas outlet of drying chamber
It is arranged between middle element sieve 14 and exhaust structure 16.
As shown in Fig. 2 the turbulent hole 2 of one-level that the turbulent hole 2 of 24 one-levels is divided into two groups, every group is circumferentially equal
Cloth, and two groups be opened at the inner and outer rings of the turbulent block 1 of one-level respectively；The center one-level adjacent with inner ring in outer shroud one-level turbulent flow hole 2
Central angle folded by the center in turbulent hole 2 is 15 °；One-level turbulent flow hole 2 is more than in truncated cone-shaped, and the basal diameter in air-flow outflow direction
The basal diameter of air-flow inflow direction.
As shown in figure 3, two grades of turbulent holes 6 that 24 two grades turbulent holes 6 are divided into two groups, every group are circumferentially equal
Cloth, and two groups be opened at the inner and outer rings of two grades of turbulent blocks 5 respectively；The center in the turbulent hole 6 of two grades of outer shroud and inner ring two neighboring stages
Central angle folded by the center in turbulent hole 6 is 15 °, and the center institute at the center and the turbulent hole 2 of outer shroud one-level in the turbulent hole 6 of two grades of outer shroud
It is also 15 ° to press from both sides central angle；Two grades of turbulent holes 6 are in truncated cone-shaped, and the basal diameter in air-flow outflow direction is more than air-flow inflow direction
Basal diameter.
The turbulent hole 11 of three-level that the turbulent hole 11 of 24 three-levels is divided into two groups, every group is uniformly distributed along the circumference, and two groups
At the inner and outer rings for being opened in the turbulent block 12 of three-level respectively；The turbulent hole of center three-level adjacent with inner ring in outer shroud three-level turbulent flow hole 11
Central angle folded by 11 center is 15 °；Three-level turbulent flow hole 11 is in truncated cone-shaped, and the basal diameter in air-flow outflow direction is more than air-flow
The basal diameter of inflow direction.
The flow of commercial car air dryer vibration regenerative drying chamber is as follows：
Gas to be dried from air compressor machine is flowed into by the turbulent hole 2 of the one-level circumferentially arranged, because the turbulent hole 2 of one-level is
Expanding round platform pore structure, first time diverging and speed by realization to air-flow slow down.Gas to be dried is with turbulent condition afterwards
By filtering material 4, through two grades of turbulent holes 6 on two grades of turbulent blocks 5, second of diverging and the speed of gas to be dried are realized
Slow down；Because the turbulent hole 2 of one-level and two grades of turbulent holes 6 are staggered at an ang, the direction of motion of air-flow will change
Become, gas to be dried slows down effect and will be remarkably reinforced by second of diverging during two grades of turbulent blocks 5 and speed.It is to be dried afterwards
Gas enters Edge molecular sieve 7, and realization is fully contacted with the first time of desiccant material；Pass Edge molecular to sieve after 7, gas
It will be flowed out from edge pressure strip 9, the bottom of arrival drying chamber inner bag, and the turbulent hole 11 of three-level on the turbulent block 12 of three-level is worn
Cross, realize the third time diverging of gas to be dried and slowing down for speed；Gas enters middle element sieve 14 afterwards, realizes with drying
The fully contact of second of agent material.Gas is fully contacted due to sieving 7 with Edge molecular before, then sieves 14 with middle element
After abundant contact drying, the re-dry through filter membrane 15 will be discharged by exhaust structure 16, and its drying effect, which has met, to be used
Standard, by flow direction regeneration air tank and other dynamical systems respectively.
When desiccant material regenerates, the flow direction of gas is completely opposite with drying process.In the middle of purge gas is flowed into
During molecular sieve 14, gas flow rate is larger, the dividing plate spring damping device that three-level turbulent flow block 12 and middle holddown spring 11 are constituted
Middle element can be made to sieve 14 to produce up-down vibration and produce scattered, the regeneration effect of raising desiccant material.Work as purge gas
During inflow edge molecular sieve 7, the dividing plate spring damping device that two grades of turbulent blocks 5 and edge holddown spring 3 are constituted can also be produced
Same effect.
Two grades of turbulent blocks 5 and the two ends of edge pressure strip 9 set the knot of edge holddown spring 3 and edge compressing structure 10 respectively
Configuration formula, can both realize that Edge molecular was sieved in 7 intake processes and keep inner tight to connect because of the effect of edge compressing structure 10
Touch, to improve drying effect；Can also realize produced because of the up-down vibration of edge holddown spring 3 during blowback it is scattered, with
Improve regeneration effect.Middle element sieves middle holddown spring 11 and the structure type of exhaust structure 16 that 14 two ends are set, can also
Realize above-mentioned same effect.
The position of two grades of turbulent blocks 5 can be adjusted above and below how much progress according to required filtering material volume, such as Fig. 1 institutes
Show, realize that filtering material goes the change of oil mist removing and impurity ability, to adapt to different types of vehicle and use occasion.One-level is disorderly
Discharge orifice 2, two grades of turbulent holes 6 and the turbulent hole 11 of three-level are expanding circular table apertures, and the aperture of this structure type can make
Gas produces turbulent free jet phenomenon, realizes that diverging and speed of the gas to be dried after small holes slow down, and is treated with improving
Clean gas and contact area and the time of contact of desiccant material and filtering material；The turbulent hole 2 of the one-level that is opened up, two grades it is disorderly
The turbulent hole 11 of discharge orifice 6 and three-level is all that circumferentially inner and outer rings are uniform, to realize that gas to be dried enters drying by different parts
Tank, makes more desiccant materials simultaneously participate in drying process, improves the utilization rate of desiccant material；But alternating expression arrangement aperture
Distance can not be too near, to avoid Turbulent Mixing from acting on.
Claims (2)
1. a kind of commercial car air dryer vibrates regenerative drying chamber, including the turbulent block of one-level, edge holddown spring, filter material
Material, two grades of turbulent blocks, desiccant material, spacer structure, edge pressure strip, edge compressing structure, middle holddown spring, three-levels are disorderly
Flow block, filter membrane and exhaust structure, it is characterised in that：
The turbulent block of described one-level offers the turbulent hole of one-level, and two grades of turbulent blocks offer two grades of turbulent holes, and three-level turbulent flow block is opened
Provided with the turbulent hole of three-level；Desiccant material is separated into columnar spacer structure into Edge molecular sieve and middle element sieves two
Point；The turbulent block of two grades of annular and edge pressure strip are arranged on Edge molecular sieve two ends；The turbulent block of described one-level is arranged on
At the air intake of drying chamber；Provided with the edge holddown spring and filter material that rigidity is k1 between one-level turbulent flow block and two grades of turbulent blocks
Material, k1 span is 8~20N/mm；Provided with the edge pressure that rigidity is k2 between edge pressure strip and drying chamber inner bag bottom
Locking structure, k2 span is 8~20N/mm；The turbulent block of described three-level and filter membrane are arranged on middle element sieve two ends, three
Provided with middle holddown spring between the turbulent block of level and the inner bag bottom of drying chamber；The air stream outlet of the Edge molecular sieve is through three-level
The turbulent hole of the three-level of turbulent block is communicated with middle element sieve；Exhaust structure is provided with the gas outlet of the drying chamber, filter membrane is set
Between middle element sieve and exhaust structure；
The turbulent hole of n one-level is divided into two groups, n >=12；The turbulent hole of one-level in every group is uniformly distributed along the circumference, and two groups open up respectively
At the inner and outer rings of the turbulent block of one-level；Circle folded by the center in the turbulent hole of center one-level adjacent with inner ring in outer shroud one-level turbulent flow hole
Heart angle is 180 °/n；The turbulent hole of described one-level is in truncated cone-shaped, and the basal diameter in air-flow outflow direction is more than air-flow inflow side
To basal diameter；The turbulent hole of n three-level is divided into two groups, n >=12；The turbulent hole of three-level in every group is uniformly distributed along the circumference, and two
Group is opened at the inner and outer rings of the turbulent block of three-level respectively；The turbulent hole of center three-level adjacent with inner ring in outer shroud three-level turbulent flow hole
Central angle folded by center is 180 °/n；The turbulent hole of described three-level is more than in truncated cone-shaped, and the basal diameter in air-flow outflow direction
The basal diameter of air-flow inflow direction；N two grades turbulent holes are divided into two groups；Two grades of turbulent holes in every group are uniformly distributed along the circumference,
And two groups be opened at the inner and outer rings of two grades of turbulent blocks respectively；The center in the turbulent hole of two grades of outer shroud and inner ring two neighboring stages turbulent flow
Central angle folded by the center in hole is 180 °/n, and the center in the turbulent holes of two grades of outer shroud and circle folded by the center in the turbulent hole of outer shroud one-level
Heart angle is also 180 °/n；The turbulent hole of described two grades is in truncated cone-shaped, and air-flow flows out the basal diameter in direction more than air-flow inflow
The basal diameter in direction.
2. a kind of commercial car air dryer vibration regenerative drying chamber according to claim 1, it is characterised in that：It is described
The quantity of edge holddown spring is four, and the quantity of edge compressing structure is equal with the quantity of edge holddown spring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510407476.1A CN105169898B (en) | 2015-07-10 | 2015-07-10 | A kind of commercial car air dryer vibrates regenerative drying chamber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510407476.1A CN105169898B (en) | 2015-07-10 | 2015-07-10 | A kind of commercial car air dryer vibrates regenerative drying chamber |
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| CN105169898A CN105169898A (en) | 2015-12-23 |
| CN105169898B true CN105169898B (en) | 2017-09-29 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106076077B (en) * | 2016-08-13 | 2019-03-29 | 青岛金仕达电子科技有限公司 | A kind of compound gas chamber gas condensate dryer |
| CN108434932B (en) * | 2018-04-11 | 2024-04-30 | 珠海市思卡净化技术有限公司 | Internally-in and externally-out compressed air drying filter cartridge |
| CN110720797B (en) * | 2019-09-19 | 2021-09-03 | 上海珈俪时装有限公司 | Hanging bracket with garment protection function and using method thereof |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5110327A (en) * | 1991-09-20 | 1992-05-05 | Allied-Signal Inc. | Compressed air dryer |
| DE19827566B4 (en) * | 1997-07-01 | 2007-07-12 | Mahle Filtersysteme Gmbh | Air dryer cartridge |
| US6076272A (en) * | 1998-10-29 | 2000-06-20 | Conklin, Iii; Richard J. | Single plate compaction and seal design for a compressed air dryer |
| SE9903692L (en) * | 1999-10-14 | 2001-04-15 | Haldex Brake Prod Ab | Method and apparatus for cleaning air in a compressed air system |
| WO2001052973A1 (en) * | 2000-01-20 | 2001-07-26 | Bendix Commercial Vehicle Systems Llc | Air dryer cartridge with coalescing filter |
| CN201880469U (en) * | 2010-06-22 | 2011-06-29 | 陈晓波 | Air dryer |
| CN103657272B (en) * | 2013-09-09 | 2014-12-24 | 浙江诸暨东港液压机械有限公司 | Low-noise modular automotive air dryer |
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Denomination of invention: Commercial vehicle air dryer vibration regeneration type drying tank Effective date of registration: 20171108 Granted publication date: 20170929 Pledgee: China Co. truction Bank Corp Zhuji branch Pledgor: ZHEJIANG ZHUJI DONGGANG HYDRAULIC PRESSURE MACHINERY Co.,Ltd. Registration number: 2017330000162 |
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Denomination of invention: Commercial vehicle air dryer vibration regeneration type drying tank Effective date of registration: 20191029 Granted publication date: 20170929 Pledgee: Zhejiang Zhuji Rural Commercial Bank Co.,Ltd. Fengqiao sub branch Pledgor: ZHEJIANG BAILI MACHINERY Co.,Ltd. Registration number: Y2019330000151 |
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Effective date of registration: 20231206 Address after: No. 45-1, Xingye Road, Fengqiao town, Zhuji City, Shaoxing City, Zhejiang 311800 Patentee after: Baili braking system (Zhejiang) Co.,Ltd. Address before: 311800 Qinglong fan, Maple Bridge Town, Zhuji, Zhejiang Patentee before: ZHEJIANG BAILI MACHINERY Co.,Ltd. |