CN105169898A - Commercial vehicle air dryer vibration regeneration type drying tank - Google Patents

Commercial vehicle air dryer vibration regeneration type drying tank Download PDF

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Publication number
CN105169898A
CN105169898A CN201510407476.1A CN201510407476A CN105169898A CN 105169898 A CN105169898 A CN 105169898A CN 201510407476 A CN201510407476 A CN 201510407476A CN 105169898 A CN105169898 A CN 105169898A
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turbulent flow
turbulent
edge
grades
flow block
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CN105169898B (en
Inventor
屠春晖
施建国
金永涛
周海江
倪敬
金科
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Baili Braking System Zhejiang Co ltd
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ZHEJIANG ZHUJI DONGGANG HYDRAULIC PRESSUREMACHINERY CO Ltd
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Abstract

The present invention discloses a commercial vehicle air dryer vibration regeneration type drying tank. In the existing drying tank, the drying agent enters after the cleaning gas reaches the bottom portion of the drying tank, such that the drying time is short. According to the present invention, a drying agent is separated into an edge molecular sieve and a middle molecular sieve through a separation layer structure, a second-stage turbulent flow block and an edge pressing plate are arranged on both ends of the edge molecular sieve, an edge pressing spring and a filtration material are arranged between a first-stage turbulent flow block and the second-stage turbulent flow block, an edge pressing structure is arranged between the edge pressing plate and a drying tank, a third-stage turbulent flow block and a filtration membrane are arranged on both ends of the middle molecular sieve, a middle pressing spring is arranged between the third-stage turbulent flow block and the drying tank, the gas outlet position of the drying tank is provided with a gas discharge structure, and the filtration member is arranged between the middle molecular sieve and the gas discharge structure; and the separation layer structure is used to achieve the two contacts of the gas to be dried and the drying agent so as to enhance the drying effect, the gas pores on each turbulent flow block are staggeredly distributed so as to achieve the efficient contact of the drying agent and the air, and the position of the second-stage turbulent flow block is adjusted to change the volume of the filtration material so as to expand the application occasion.

Description

A kind of commercial car air dryer vibration regenerative drying chamber
Technical field
The invention belongs to air oxygen detrition technical field, relate to a kind of regenerative drying chamber, particularly relate to a kind of commercial car air dryer vibration regenerative drying chamber.
Background technology
Air dryer, is mainly used in automotive field, is the important component part of vehicle power control system.It is mainly through drier and filtering material, realizes removing the steam in compressed air and mist of oil.But in actual applications, due to drying chamber limited space, and need to realize the various functions such as impurity, mist of oil and steam filtering, desiccant regeneration, such that drying effect is poor, drying efficiency is low.
In order to the effect of optimizing drying tank in oil removing, water suction etc., be developed the drying chamber of various structures form.If Authorization Notice No. is just comprise a kind of drying chamber structure in the patent of CN101044047B; Namely compressed air carried out the removal of mist of oil and impurity before entering drying chamber, and drying chamber is only dry for steam, simplifies the 26S Proteasome Structure and Function of drying chamber.Authorization Notice No. is the patent of CN101175549B is a kind of air oxygen detrition jar structure, and filter is arranged at marginal portion by this drying chamber, has preset purge outlet during blowback simultaneously, to ensure the volume of drier as far as possible.Authorization Notice No. is that the patent of CN103657272B also includes a kind of drying chamber structure, and this drying chamber increases the quality of drier, to improve drying effect by the volume of compressed filtering material.But in above-described patent, gas to be cleaned is all just enter desiccant material after the bottom arriving drying chamber, and the time of contact of gas to be cleaned and desiccant material is short, and the drying effect of gas is poor; The ability that filtering material removes mist of oil and impurity is just fixed when designing, and can not adjust according to use occasion and type of vehicle; In addition, drying chamber inner bag has only circumferentially been offered the air admission hole of a row, gas to be cleaned enter desiccant material after in fast, the air flow collection of speed, desiccant material does not participate in dry run completely, and the utilization rate of desiccant material is lower.
Summary of the invention
There is dry run compressed air and contact with desiccant material abundant not in the regeneration drying chamber that the present invention is directed to existing air dryer, regenerative process drier recovers the high not deficiency of efficiency, provides a kind of commercial car air dryer to vibrate regenerative drying chamber.
The present invention includes one-level turbulent flow block, edge holddown spring, filtering material, secondary turbulent flow block, desiccant material, spacer structure, edge pressure strip, edge compressing structure, middle holddown spring, three grades of turbulent blocks, filter membrane and exhaust structures; Described one-level turbulent flow block offers one-level turbulent flow hole, and secondary turbulent flow block offers secondary turbulent flow hole, and three grades of turbulent blocks offer three grades of turbulent holes; Desiccant material is separated into Edge molecular sieve by columnar spacer structure and middle element sieves two parts; The secondary turbulent flow block of annular and edge pressure strip are arranged on Edge molecular sieve two ends; Described one-level turbulent flow block is arranged on the air intake place of drying chamber; Be provided with the edge holddown spring and filtering material that rigidity is k1 between one-level turbulent flow block and secondary turbulent flow block, the span of k1 is 8 ~ 20N/mm; Be provided with the edge compressing structure that rigidity is k2 between bottom edge pressure strip and drying chamber inner bag, the span of k2 is 8 ~ 20N/mm; Three grades of described turbulent blocks and filter membrane are arranged on middle element sieve two ends, are provided with middle holddown spring between bottom the inner bag of three grades of turbulent blocks and drying chamber; The air stream outlet of described Edge molecular sieve sieves with middle element through three grades of turbulent holes of three grades of turbulent blocks and communicates; The gas outlet place of described drying chamber is provided with exhaust structure, and filter membrane is arranged between middle element sieve and exhaust structure.
The quantity of described edge holddown spring is four, and the quantity of edge compressing structure is equal with the quantity of edge holddown spring.
N one-level turbulent flow hole is divided into two groups, n >=12; Often in group one-level turbulent flow hole be uniformly distributed along the circumference, and two groups be opened in respectively one-level turbulent flow block inner and outer rings place; Folded by the center in one-level turbulent flow adjacent with the inner ring hole, center in outer shroud one-level turbulent flow hole, central angle is 180 °/n; Described one-level turbulent flow hole is truncated cone-shaped, and the basal diameter in air-flow outflow direction is greater than the basal diameter of air-flow inflow direction.
N three grades of turbulent holes are divided into two groups, n >=12; Three grades of turbulent holes often in group are uniformly distributed along the circumference, and two groups of inner and outer rings places being opened in three grades of turbulent blocks respectively; Folded by the center in three grades of turbulent holes adjacent with inner ring, center in outer shroud three grades of turbulent holes, central angle is 180 °/n; Three grades of described turbulent holes are truncated cone-shaped, and the basal diameter in air-flow outflow direction is greater than the basal diameter of air-flow inflow direction.
N secondary turbulent flow hole is divided into two groups; Often in group secondary turbulent flow hole be uniformly distributed along the circumference, and two groups be opened in respectively secondary turbulent flow block inner and outer rings place; Folded by the center in secondary turbulent flow adjacent with the inner ring hole, center in outer shroud secondary turbulent flow hole, central angle is 180 °/n, and folded by the center in the center in outer shroud secondary turbulent flow hole and outer shroud one-level turbulent flow hole, central angle is also 180 °/n; Described secondary turbulent flow hole is truncated cone-shaped, and the basal diameter in air-flow outflow direction is greater than the basal diameter of air-flow inflow direction.
The beneficial effect that the present invention has:
The present invention utilizes spacer structure to realize the contacting for twice of gas to be dried and desiccant material, strengthen drying effect; Utilize the staggered of pore on each turbulent block, realize drier and Efficient air contact drying process; By the modified filtering material volume in adjustment secondary turbulent flow block position, expand applicable situation; Utilize turbulent block spring damping device to realize the vibration drying of desiccant material, improve desiccant material regeneration efficiency.
Accompanying drawing explanation
Fig. 1 is overall structure sectional view of the present invention;
Fig. 2 is the layout viewing in one-level turbulent flow hole in the present invention;
Fig. 3 is the layout viewing in secondary turbulent flow hole in the present invention.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
As shown in Figure 1, a kind of commercial car air dryer vibration regenerative drying chamber, comprises one-level turbulent flow block 1, edge holddown spring 3, filtering material 4, secondary turbulent flow block 5, desiccant material, spacer structure 8, edge pressure strip 9, edge compressing structure 10, middle holddown spring 11, three grades of turbulent blocks 12, filter membrane 15 and exhaust structures 16; One-level turbulent flow block 1 offers one-level turbulent flow hole 2, and secondary turbulent flow block 5 offers the turbulent block 12 in secondary turbulent flow 6, three grades, hole and offers three grades of turbulent holes 13.Desiccant material is separated into Edge molecular sieve 7 by columnar spacer structure 8 and middle element sieves 14 two parts, this version can realize contacting for twice of gas to be dried and desiccant material, increase the distance of gas to be cleaned in desiccant material, strengthen drying effect; The secondary turbulent flow block 5 of annular and edge pressure strip 9 are arranged on Edge molecular and sieve 7 two ends; One-level turbulent flow block 1 is arranged on the air intake place of drying chamber; Between one-level turbulent flow block 1 and secondary turbulent flow block 5, to be provided with rigidity be the edge holddown spring 3 of k1 and the span of filtering material 4, k1 is 8 ~ 20N/mm; The quantity of edge holddown spring 3 is four; To be provided with rigidity between bottom edge pressure strip 9 and drying chamber inner bag be the span of the edge compressing structure 10, k2 of k2 is 8 ~ 20N/mm, and the quantity of edge compressing structure 10 is equal with the quantity of edge holddown spring 3; Three grades of turbulent blocks 12 and filter membrane 15 are arranged on middle element and sieve 14 two ends, are provided with middle holddown spring 11 between bottom the inner bag of three grades of turbulent blocks 12 and drying chamber; The air stream outlet of Edge molecular sieve 7 sieves 14 through three grades of turbulent holes 11 of three grades of turbulent blocks 12 with middle element and communicates; The gas outlet place of drying chamber is provided with exhaust structure 16, and filter membrane 15 is arranged between middle element sieve 14 and exhaust structure 16.
As shown in Figure 2,24 one-levels turbulent flow holes 2 are divided into two groups, and the one-level turbulent flow hole 2 often in group is uniformly distributed along the circumference, and two groups of inner and outer rings places being opened in one-level turbulent flow block 1 respectively; Folded by the center in one-level turbulent flow adjacent with the inner ring hole 2, center in outer shroud one-level turbulent flow hole 2, central angle is 15 °; One-level turbulent flow hole 2 is in truncated cone-shaped, and the basal diameter in air-flow outflow direction is greater than the basal diameter of air-flow inflow direction.
As shown in Figure 3,24 secondarys turbulent flow holes 6 are divided into two groups, and the secondary turbulent flow hole 6 often in group is uniformly distributed along the circumference, and two groups of inner and outer rings places being opened in secondary turbulent flow block 5 respectively; Folded by the center in secondary turbulent flow adjacent with the inner ring hole 6, center in outer shroud secondary turbulent flow hole 6, central angle is 15 °, and folded by the center in the center in outer shroud secondary turbulent flow hole 6 and outer shroud one-level turbulent flow hole 2, central angle is also 15 °; Secondary turbulent flow hole 6 is in truncated cone-shaped, and the basal diameter in air-flow outflow direction is greater than the basal diameter of air-flow inflow direction.
24 three grades turbulent holes 11 are divided into two groups, and three grades often in group turbulent holes 11 are uniformly distributed along the circumference, and two groups of inner and outer rings places being opened in three grades of turbulent blocks 12 respectively; Folded by the center in three grades of turbulent holes 11 adjacent with inner ring, center in the turbulent hole 11 of outer shroud three grades, central angle is 15 °; Three grades of turbulent holes 11 are in truncated cone-shaped, and the basal diameter in air-flow outflow direction is greater than the basal diameter of air-flow inflow direction.
The flow process of this commercial car air dryer vibration regenerative drying chamber is as follows:
Gas to be dried from air compressor machine is flowed into by the one-level turbulent flow hole 2 of circumferentially arranging, and because one-level turbulent flow hole 2 is expanding round platform pore structures, realization to be dispersed the first time of air-flow and speed slows down.Gas to be dried is with turbulent condition by filtering material 4 afterwards, and through the secondary turbulent flow hole 6 on secondary turbulent flow block 5, the second time realizing gas to be dried is dispersed and the slowing down of speed; Because one-level turbulent flow hole 2 and secondary turbulent flow hole 6 are staggered at an ang, the direction of motion of air-flow will change, and the second time of gas to be dried when secondary turbulent block 5 is dispersed and slowed down effect with speed and will obviously strengthen.Gas to be dried enters Edge molecular sieve 7 afterwards, realizes fully contacting with the first time of desiccant material; After passing Edge molecular sieve 7, gas will flow out from edge pressure strip 9, arrive the bottom of drying chamber inner bag, and be passed by three grades of turbulent holes 11 on three grades of turbulent blocks 12, and the third time realizing gas to be dried disperses and the slowing down of speed; Gas enters middle element sieve 14 afterwards, realizes fully contacting with the second time of desiccant material.Gas fully contacts owing to sieving 7 with Edge molecular before, sieve 14 abundant contact dryings again with middle element after, through the drying again of filter membrane 15, will be discharged by exhaust structure 16, its drying effect has met use standard, will flow to regeneration air tank and other dynamical system respectively.
During desiccant material regeneration, the flow direction of gas is completely contrary with dry run.When purge gas inflow middle element sieves 14, gas flow rate is larger, the dividing plate spring damping device that three grades of turbulent blocks 12 and middle holddown spring 11 form can make middle element sieve 14 generation up-down vibration and produce dispersion, improves the regeneration effect of desiccant material.When purge gas inflow edge molecular sieve 7, the dividing plate spring damping device that secondary turbulent flow block 5 and edge holddown spring 3 form also can produce same effect.
Secondary turbulent flow block 5 and edge pressure strip 9 two ends arrange the version of edge holddown spring 3 and edge compressing structure 10 respectively, both can realize Edge molecular to sieve in 7 intake processes and keep inner tight to contact, to improve drying effect because of the effect of edge compressing structure 10; Can also realize producing dispersion because of the up-down vibration of edge holddown spring 3 in blowback process, to improve regeneration effect.Middle element sieves middle holddown spring 11 and exhaust structure 16 version of 14 two ends settings, also can realize above-mentioned same effect.
The position of secondary turbulent flow block 5 can according to required filtering material volume number adjust up and down, as shown in Figure 1, realize the change that filtering material removes mist of oil and impurity ability, to adapt to dissimilar vehicle and use occasion.One-level turbulent flow hole 2, secondary turbulent flow hole 6 and three grades of turbulent holes 11 are all expanding circular table apertures, the aperture of this structure type can make gas produce turbulent free jet phenomenon, realize gas to be dried dispersing after small holes to slow down with speed, to improve contact area and the time of contact of gas to be cleaned and desiccant material and filtering material; The one-level turbulent flow hole 2 offered, secondary turbulent flow hole 6 and three grades of turbulent holes 11 are all that circumferentially inner and outer rings is uniform, drying chamber is entered by different parts to realize gas to be dried, make more desiccant material participate in dry run simultaneously, improve the utilization rate of desiccant material; But the distance of alternating expression arrangement aperture can not be too near, to avoid Turbulent Mixing effect.

Claims (5)

1. a commercial car air dryer vibration regenerative drying chamber, comprise one-level turbulent flow block, edge holddown spring, filtering material, secondary turbulent flow block, desiccant material, spacer structure, edge pressure strip, edge compressing structure, middle holddown spring, three grades of turbulent blocks, filter membrane and exhaust structures, it is characterized in that:
Described one-level turbulent flow block offers one-level turbulent flow hole, and secondary turbulent flow block offers secondary turbulent flow hole, and three grades of turbulent blocks offer three grades of turbulent holes; Desiccant material is separated into Edge molecular sieve by columnar spacer structure and middle element sieves two parts; The secondary turbulent flow block of annular and edge pressure strip are arranged on Edge molecular sieve two ends; Described one-level turbulent flow block is arranged on the air intake place of drying chamber; Be provided with the edge holddown spring and filtering material that rigidity is k1 between one-level turbulent flow block and secondary turbulent flow block, the span of k1 is 8 ~ 20N/mm; Be provided with the edge compressing structure that rigidity is k2 between bottom edge pressure strip and drying chamber inner bag, the span of k2 is 8 ~ 20N/mm; Three grades of described turbulent blocks and filter membrane are arranged on middle element sieve two ends, are provided with middle holddown spring between bottom the inner bag of three grades of turbulent blocks and drying chamber; The air stream outlet of described Edge molecular sieve sieves with middle element through three grades of turbulent holes of three grades of turbulent blocks and communicates; The gas outlet place of described drying chamber is provided with exhaust structure, and filter membrane is arranged between middle element sieve and exhaust structure.
2. a kind of commercial car air dryer vibration regenerative drying chamber according to claim 1, is characterized in that: the quantity of described edge holddown spring is four, and the quantity of edge compressing structure is equal with the quantity of edge holddown spring.
3. a kind of commercial car air dryer vibration regenerative drying chamber according to claim 1, is characterized in that: n one-level turbulent flow hole is divided into two groups, n >=12; Often in group one-level turbulent flow hole be uniformly distributed along the circumference, and two groups be opened in respectively one-level turbulent flow block inner and outer rings place; Folded by the center in one-level turbulent flow adjacent with the inner ring hole, center in outer shroud one-level turbulent flow hole, central angle is 180 °/n; Described one-level turbulent flow hole is truncated cone-shaped, and the basal diameter in air-flow outflow direction is greater than the basal diameter of air-flow inflow direction.
4. a kind of commercial car air dryer vibration regenerative drying chamber according to claim 1, is characterized in that: n three grades of turbulent holes are divided into two groups, n >=12; Three grades of turbulent holes often in group are uniformly distributed along the circumference, and two groups of inner and outer rings places being opened in three grades of turbulent blocks respectively; Folded by the center in three grades of turbulent holes adjacent with inner ring, center in outer shroud three grades of turbulent holes, central angle is 180 °/n; Three grades of described turbulent holes are truncated cone-shaped, and the basal diameter in air-flow outflow direction is greater than the basal diameter of air-flow inflow direction.
5. a kind of commercial car air dryer vibration regenerative drying chamber according to claim 3, is characterized in that: n secondary turbulent flow hole is divided into two groups; Often in group secondary turbulent flow hole be uniformly distributed along the circumference, and two groups be opened in respectively secondary turbulent flow block inner and outer rings place; Folded by the center in secondary turbulent flow adjacent with the inner ring hole, center in outer shroud secondary turbulent flow hole, central angle is 180 °/n, and folded by the center in the center in outer shroud secondary turbulent flow hole and outer shroud one-level turbulent flow hole, central angle is also 180 °/n; Described secondary turbulent flow hole is truncated cone-shaped, and the basal diameter in air-flow outflow direction is greater than the basal diameter of air-flow inflow direction.
CN201510407476.1A 2015-07-10 2015-07-10 A kind of commercial car air dryer vibrates regenerative drying chamber Active CN105169898B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106076077A (en) * 2016-08-13 2016-11-09 青岛金仕达电子科技有限公司 A kind of compound air chamber gas condensate dryer
CN108434932A (en) * 2018-04-11 2018-08-24 珠海市思卡净化技术有限公司 A kind of inside-admission outside-exit type compressed air drying cartridge filter
CN108499331A (en) * 2018-05-23 2018-09-07 北京光宇之勋科技有限公司 A kind of automobile air drier
CN110720797A (en) * 2019-09-19 2020-01-24 上海珈俪时装有限公司 Hanging bracket with garment protection function and using method thereof
JP7561069B2 (en) 2021-03-19 2024-10-03 日立Astemo株式会社 Dryer Equipment

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US5110327A (en) * 1991-09-20 1992-05-05 Allied-Signal Inc. Compressed air dryer
DE19827566A1 (en) * 1997-07-01 1999-01-07 Knecht Filterwerke Gmbh Air drier cartridge
WO2000026074A1 (en) * 1998-10-29 2000-05-11 Alliedsignal Inc. Single plate compaction and seal design for a compressed air dryer
WO2001052973A1 (en) * 2000-01-20 2001-07-26 Bendix Commercial Vehicle Systems Llc Air dryer cartridge with coalescing filter
CN1376087A (en) * 1999-10-14 2002-10-23 哈尔德克斯制动产品股份公司 A method and device for cleaning air in a compressed air system
CN201880469U (en) * 2010-06-22 2011-06-29 陈晓波 Air dryer
CN103657272A (en) * 2013-09-09 2014-03-26 浙江诸暨东港液压机械有限公司 Low-noise modular automotive air dryer

Patent Citations (7)

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Publication number Priority date Publication date Assignee Title
US5110327A (en) * 1991-09-20 1992-05-05 Allied-Signal Inc. Compressed air dryer
DE19827566A1 (en) * 1997-07-01 1999-01-07 Knecht Filterwerke Gmbh Air drier cartridge
WO2000026074A1 (en) * 1998-10-29 2000-05-11 Alliedsignal Inc. Single plate compaction and seal design for a compressed air dryer
CN1376087A (en) * 1999-10-14 2002-10-23 哈尔德克斯制动产品股份公司 A method and device for cleaning air in a compressed air system
WO2001052973A1 (en) * 2000-01-20 2001-07-26 Bendix Commercial Vehicle Systems Llc Air dryer cartridge with coalescing filter
CN201880469U (en) * 2010-06-22 2011-06-29 陈晓波 Air dryer
CN103657272A (en) * 2013-09-09 2014-03-26 浙江诸暨东港液压机械有限公司 Low-noise modular automotive air dryer

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106076077A (en) * 2016-08-13 2016-11-09 青岛金仕达电子科技有限公司 A kind of compound air chamber gas condensate dryer
CN106076077B (en) * 2016-08-13 2019-03-29 青岛金仕达电子科技有限公司 A kind of compound gas chamber gas condensate dryer
CN108434932A (en) * 2018-04-11 2018-08-24 珠海市思卡净化技术有限公司 A kind of inside-admission outside-exit type compressed air drying cartridge filter
CN108434932B (en) * 2018-04-11 2024-04-30 珠海市思卡净化技术有限公司 Internally-in and externally-out compressed air drying filter cartridge
CN108499331A (en) * 2018-05-23 2018-09-07 北京光宇之勋科技有限公司 A kind of automobile air drier
CN110720797A (en) * 2019-09-19 2020-01-24 上海珈俪时装有限公司 Hanging bracket with garment protection function and using method thereof
JP7561069B2 (en) 2021-03-19 2024-10-03 日立Astemo株式会社 Dryer Equipment

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