CN105155317B - A kind of production system of kudzu leather rope rope - Google Patents

A kind of production system of kudzu leather rope rope Download PDF

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Publication number
CN105155317B
CN105155317B CN201510391162.7A CN201510391162A CN105155317B CN 105155317 B CN105155317 B CN 105155317B CN 201510391162 A CN201510391162 A CN 201510391162A CN 105155317 B CN105155317 B CN 105155317B
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kudzu
groove
rubbing
water
hands
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CN105155317A (en
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杨晓晨
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Jiangsu qualys new material limited company
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Haianhuahou Electronics Technology Co ltd
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Priority to CN201510391162.7A priority Critical patent/CN105155317B/en
Priority to CN201710302625.7A priority patent/CN107142527A/en
Priority to CN201510420323.0A priority patent/CN105133405B/en
Publication of CN105155317A publication Critical patent/CN105155317A/en
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01CCHEMICAL OR BIOLOGICAL TREATMENT OF NATURAL FILAMENTARY OR FIBROUS MATERIAL TO OBTAIN FILAMENTS OR FIBRES FOR SPINNING; CARBONISING RAGS TO RECOVER ANIMAL FIBRES
    • D01C1/00Treatment of vegetable material
    • D01C1/02Treatment of vegetable material by chemical methods to obtain bast fibres
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B5/00Making ropes or cables from special materials or of particular form
    • D07B5/02Making ropes or cables from special materials or of particular form from straw or like vegetable material

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  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Molecular Biology (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Textile Engineering (AREA)
  • Meat, Egg Or Seafood Products (AREA)
  • Edible Seaweed (AREA)

Abstract

The invention discloses a kind of production system of kudzu leather rope rope, including sequentially set soaking compartment, water logging groove, wash by rubbing with the hands groove, hanging wire frame and braiding device;Delivery port of the inlet of soaking compartment also with continuous liquid feeding groove is connected, and continuous liquid feeding is stored in continuous liquid feeding groove, and the periphery for washing groove by rubbing with the hands is provided with stone matter washboard for washing kudzu skin by rubbing with the hands;The bottom land of soaking compartment lays the thick pond sludge layers of one layer of 3~5cm;Tank liquor in soaking compartment is continuous liquid feeding, reuse tank liquor and preparation water according to 1:12:11 volume ratio mixed preparing is obtained, and continuous liquid feeding is fuling peel extract solution and salt skin extract solution according to 5:1 volume ratio is prepared and obtained.The kudzu skin winding rope produced using above-mentioned technical proposal, will not retain black splotch on kudzu hide fiber, improve the quality of kudzu hide fiber.

Description

A kind of production system of kudzu leather rope rope
Technical field
The present invention relates to art work production field, and in particular to a kind of production system of kudzu leather rope rope.
Background technology
The rope of natural fiber braiding is widely used on modern art product, decoration is such as wound to the art work, at present The mainly rope made of hemp used, the feel of the rope made of hemp is more coarse, and hand injury during winding braiding to operating personnel is larger.Kudzu can be with For producing this kind of art work winding rope, but the line strength that traditional kudzu is produced is relatively low, and easily exists thereon black Color pit, quality is poor, makes moist in addition easily mouldy.
The content of the invention
It is an object of the invention to provide a kind of production system of kudzu leather rope rope, it can effectively solve the above problems, system Into intensity it is larger, be difficult mouldy winding rope.
To achieve the above object, the present invention is implemented using following technical scheme:
A kind of production system of kudzu leather rope rope, including following operation:Kudzu bar is soaked, to the kudzu after immersion Bar carry out peeling, to peel off kudzu skin washed by rubbing with the hands, to washing by rubbing with the hands after kudzu hide fiber carry out sub-wire, to the kudzu after sub-wire Hide fiber silk is dried and kudzu hide fiber silk is woven into rope.
Specifically operate and be:
Immersion:Colligation after 2~3 years raw kudzu bar removal branches and leaves is bundled, it is placed in soaking compartment and is standing and soak for 18d, The bottom land of soaking compartment is equipped with one layer of pond sludge, and the tank liquor in soaking compartment is seasoning liquid and preparation water according to 1:15 volume ratio is mixed Close preparation to obtain, seasoning liquid is fuling peel extract solution and salt skin extract solution according to 7:1 volume ratio is prepared and obtained, and fuling peel is carried Liquid is taken for the extract solution being filtrated to get after 45min is boiled in the dry fuling peel of 0.5kg and 5L decoctings, salt skin extract solution is broken for 0.5kg Broken salt skin seed and 3L decoctings boils the extract solution being filtrated to get after 2h;Tank liquor temperature in soaking compartment is 19~21 DEG C;
Peeling:Kudzu bar after immersion is scattered to be placed in water logging groove and is soaked half a day, it is then artificial by Pueraria lobota in water logging groove Kudzu skin on rattan is torn;
Wash by rubbing with the hands:The kudzu skin torn is placed on washboard and is washed by rubbing with the hands and is brushed away remaining epidermis with brush, obtain pale yellow The kudzu hide fiber of color;
Sub-wire, dry, weave:Kudzu hide fiber suspention shape is fixed on hanging wire frame, it is fine to kudzu skin using sub-wire comb Tieing up carries out sub-wire, is dried on hanging wire frame after sub-wire, is sorted according to the length of kudzu hide fiber silk after drying, and then will divide The kudzu hide fiber silk for picking is woven into rope.
The kudzu skin winding rope produced using above-mentioned technical proposal, its relative to traditional handicraft, by the pond of soaking compartment One layer of pond sludge is laid at bottom, and the flora rich in decomposing organic matter in pond sludge, flora is divided organic matters such as the colloids on kudzu skin Solution, shortens soak time so that the woody part of kudzu skin and kudzu bar is separated, be easy to it is follow-up tear skin, while to organic The decomposition of thing so that epidermis can be decomposed effectively, is washed by rubbing with the hands by follow-up so that will not be deposited on the kudzu hide fiber of reservation Black splotch is stayed, the quality of kudzu hide fiber is improved.Other soak time shortens, and kudzu hide fiber can be protected, and improves The intensity of kudzu skin, it is to avoid kudzu hide fiber excessive corrosion.The effect of seasoning liquid/continuous liquid feeding mainly have it is following some:1st, enrich The content of organic matter in tank liquor, is beneficial to decompose the growth of strain, shortens soak time;2nd, seasoning liquid/continuous liquid feeding contains tannin Deng Hubeiwan, the toughness of kudzu hide fiber is lifted;3rd, seasoning liquid/continuous liquid feeding kudzu hide fiber can be carried out soaking and dyeing with And play mould proof effect.Generally speaking, cause that the toughness of kudzu hide fiber gets a promotion by seasoning liquid/continuous liquid feeding, shorten Soak time, the kudzu hide fiber of acquisition is difficult to go mouldy.Water temperature is unsuitable too high, and too high meeting causes that single decomposition is too fast, it is impossible to obtain Take kudzu hide fiber.
Specific embodiment
In order that objects and advantages of the present invention become more apparent, the present invention is carried out specifically with reference to embodiments It is bright.It should be appreciated that following word is only used to describe one or more specific embodiments of the invention, not to the present invention The protection domain of specific request carries out considered critical.
Embodiment 1
Kudzu rope production system, as shown in Figure 1:Including sequentially setting the soaking compartment for being soaked to kudzu bar What the 10th, the water logging groove 20 for the peeling that to the kudzu bar after immersion be soaked, the kudzu skin to peeling off were washed by rubbing with the hands washes groove by rubbing with the hands 30th, to washing by rubbing with the hands after kudzu hide fiber carry out sub-wire and the hanging wire frame 40 that dries and for kudzu hide fiber silk to be woven into The braiding device 50 of rope;The water inlet for washing groove 30 by rubbing with the hands is connected with the delivery port of Rinsing Area 60 of storage clear water, washes going out for groove 30 by rubbing with the hands The mouth of a river is connected with the water inlet of one-level back pool 71, and the delivery port of one-level back pool 71 is connected with the water inlet of water logging groove 20 Connect, the delivery port of water logging groove 20 is connected with the water inlet of two grades of back pools 72, two grades of delivery ports and soaking compartment of back pool 72 10 inlet is connected, and the inlet of soaking compartment 10 is also connected with the delivery port for allocating liquid bath 80a, in allotment liquid bath 80a Seasoning liquid is stored, the periphery for washing groove 30 by rubbing with the hands is provided with stone matter washboard for washing kudzu skin by rubbing with the hands;Hanging wire frame 40 includes level The cross bar of arrangement, the two ends of cross bar are fixed on the upper end of two columns, are arranged at intervals with cross bar for colligation kudzu hide fiber Rope sling, the bottom land of soaking compartment 10 lays the thick pond sludge layer 10a of one layer of 3~5cm, and the pond sludge for constituting pond sludge layer 10a is at least in fish The pool bottom mud of 2 years is retained in the pool;Tank liquor in soaking compartment 10 is that seasoning liquid and water (can be the water in two grades of back pools 72) are pressed According to 1:15 volume ratio mixed preparing is obtained;Seasoning liquid is fuling peel extract solution and salt skin extract solution according to 7:1 volume ratio is mixed Preparation is closed to obtain.Water logging groove 20 and Rinsing Area 60 are all constituted for general cell body, manually in the interior hand of water logging groove 20 by kudzu skin Tearing carries out peeling.Said system carries out reuse with water by wash groove 30 and water logging groove 20 by rubbing with the hands, realizes reducing production cost And using water wisely.Braider can be general rope made of hemp braider.Grid 10b can be laid in the bottom of pond of soaking compartment 10, grid 10b's Height is highly consistent with pond sludge layer 10a's, and pond sludge is filled in the vacancy portion of grid 10b, and the setting of grid 10b can be avoided Injected in soaking compartment 10 or rush mud when releasing tank liquor, cause that pond sludge is heavy without carrying out standing after tank liquor is injected Form sediment.
Specifically production method is:
45min filterings are boiled into dry fuling peel decocting and acquires fuling peel extract solution, dry fuling peel and water are according to every The dry fuling peel of 0.5kg is decocted using the metering of 5L water, and the fuling peel extract solution of 4.5L or so is filtrated to get after decoction;
The seed (seed) of salt skin is crushed, salt skin extract solution, salt skin are filtrated to get after then boiling 2h with decocting Seed is decocted according to the salt skin seed that every 0.5kg is crushed using the metering of 3L water, and the salt of 2.7L or so is obtained after decoction Skin extract solution;
By fuling peel extract solution and salt skin extract solution according to 7:1 volume ratio mixed preparing obtains seasoning liquid, will allocate Liquid and water are according to 1:15 volume ratio mixed preparing obtains tank liquor, and (thickness is 3 to be equipped with one layer of pond sludge in the bottom land of soaking compartment 10 ~5cm), then tank liquor is injected in soaking compartment 10,2~3 years raw kudzu bars are gathered in autumn, after kudzu bar is removed into branches and leaves Colligation is bundled to be then placed in being standing and soak for 20d in soaking compartment 10, controls tank liquor temperature for 19~21 DEG C, and immersion takes out Pueraria lobota after terminating Rattan, reuse tank liquor be soak kudzu bar after tank liquor, reuse tank liquor can be reused or for it on the way.
Kudzu bar after immersion is scattered to be placed in water logging groove 20 and is soaked half a day, it is then artificial by kudzu in water logging groove 20 Kudzu skin on bar is torn;The kudzu skin torn is placed on washboard and is washed by rubbing with the hands and is brushed away remaining epidermis with brush, obtained Lurid kudzu hide fiber;Kudzu hide fiber suspention shape is fixed on hanging wire frame 40, using sub-wire comb to kudzu hide fiber Sub-wire is carried out, is dried on hanging wire frame 40 after sub-wire, sorted according to the length of kudzu hide fiber silk after drying, then will divided The kudzu hide fiber silk for picking is woven into rope.Sub-wire comb is hair pectination, and comb is constituted for draw point.
In the present embodiment, the control of soak time is critically important, if soak time is too short (cannot be below 16d), tears skin When kudzu skin be difficult to be separated with woody part, kudzu skin easily disconnects, and the kudzu hide fiber surface of acquisition has black spots Point;If long soaking time (at most no more than 20d), kudzu hide fiber can be corroded by strain, cause kudzu hide fiber rotten Rotten or insufficient strength.Water temperature is unsuitable too high, and too high meeting causes that single decomposition is too fast, it is impossible to obtain kudzu hide fiber.
Embodiment 2
Kudzu rope production system, as shown in Fig. 2,7:Including sequentially setting the soaking compartment for being soaked to kudzu bar What the 10th, the water logging groove 20 for the peeling that to the kudzu bar after immersion be soaked, the kudzu skin to peeling off were washed by rubbing with the hands washes groove by rubbing with the hands 30th, to washing by rubbing with the hands after kudzu hide fiber carry out sub-wire and the hanging wire frame 40 that dries and for kudzu hide fiber silk to be woven into The braiding device 50 of rope;The water inlet for washing groove 30 by rubbing with the hands is connected with the delivery port of Rinsing Area 60 of storage clear water, washes going out for groove 30 by rubbing with the hands The mouth of a river is connected with the water inlet of one-level back pool 71, and the delivery port of one-level back pool 71 is connected with the water inlet of water logging groove 20 Connect, the delivery port of water logging groove 20 is connected with the water inlet of two grades of back pools 72, two grades of delivery ports and soaking compartment of back pool 72 10 inlet 11 is connected, and the delivery port of the inlet 11 of soaking compartment 10 also with continuous liquid feeding groove 80b is connected, soaking compartment 10 Bottom land lays the thick pond sludge layer 10a of one layer of 3~5cm, and discharge outlet 12 and tank liquor mark 13, tank liquor mark are additionally provided with soaking compartment 10 Spacing of the note 13 away from pond sludge layer 10a is D2, and spacing of the discharge outlet 12 away from pond sludge layer 10a is D1, D2=2D1, the height of water filling port Slightly larger than draining open height, discharge outlet 12 is connected with the tank liquor pond 90 for storing reuse tank liquor, and reuse tank liquor in part is in tank liquor pond Concentration is dried in 90 is used for it on the way;Continuous liquid feeding is stored in continuous liquid feeding groove 80b, the periphery for washing groove 30 by rubbing with the hands is provided with for washing Pueraria lobota by rubbing with the hands The stone matter washboard of rattan peel;Hanging wire frame 40 includes horizontally disposed cross bar, and the two ends of cross bar are fixed on the upper end of two columns, cross bar On be arranged at intervals with rope sling for colligation kudzu hide fiber, the bottom land of soaking compartment 10 lays the thick pond sludge of one layer of 3~5cm, the pool Mud is the pool bottom mud at least being retained in fish pond 2 years;Tank liquor in soaking compartment 10 is that continuous liquid feeding, reuse tank liquor and water (can be Water in two grades of back pools 72) according to 1:12:11 volume ratio mixed preparing is obtained;Continuous liquid feeding is fuling peel extract solution and salt skin Extract solution is according to 5:1 volume ratio mixed preparing is obtained.Water logging groove 20 and Rinsing Area 60 are all constituted for general cell body, are manually existed Kudzu skin is torn with hand in water logging groove 20 carries out peeling.Said system is by washing being carried out with water for groove 30 and water logging groove 20 by rubbing with the hands Reuse, realizes reducing production cost and using water wisely.Reuse tank liquor is to soak the tank liquor after kudzu bar 20d, the height of discharge outlet 12 Setting, be capable of achieving every time immersion kudzu bar after, by soaking compartment 10 reuse tank liquor discharge half, second half is continued to employ, then From the supplement of inlet 11 continuous liquid feeding and water, for the immersion of next kudzu bar, reuse tank liquor can be reused;To tank liquor Reuse can reduce the treating capacity of sewage, reduce production cost.Braider can be general rope made of hemp braider.Can be in soaking compartment 10 Bottom of pond laying grid 10b, the height of grid 10b is highly consistent with pond sludge layer 10a's, and pond sludge is filled in the sky of grid 10b In the portion of lacking, the setting of grid 10b can avoid in soaking compartment 10 injection or rush mud when releasing tank liquor, without After injection tank liquor stand and cause pond sludge precipitation.
Specifically production method is:
45min filterings are boiled into dry fuling peel decocting and acquires fuling peel extract solution, dry fuling peel and water are according to every The dry fuling peel of 0.5kg is decocted using the metering of 5L water, and the fuling peel extract solution of 4.5L or so is filtrated to get after decoction;
The seed (seed) of salt skin is crushed, salt skin extract solution, salt skin are filtrated to get after then boiling 2h with decocting Seed is decocted according to the salt skin seed that every 0.5kg is crushed using the metering of 3L water, and the salt of 2.7L or so is obtained after decoction Skin extract solution;
By fuling peel extract solution and salt skin extract solution according to 5:1 volume ratio mixed preparing obtains continuous liquid feeding, adds continuous Liquid, reuse tank liquor (being obtained in embodiment 1), water are according to 1:12:11 volume ratio mixed preparing obtains tank liquor, in soaking compartment 10 Bottom land is equipped with one layer of pond sludge (thickness is 3~5cm), then injects in soaking compartment 10 tank liquor, and life in 2~3 years is gathered in autumn Kudzu bar, kudzu bar removes after branches and leaves colligation is bundled to be then placed in being standing and soak for 18d in soaking compartment 10, control tank liquor temperature It is 19~21 DEG C.
Kudzu bar after immersion is scattered to be placed in water logging groove 20 and is soaked half a day, it is then artificial by kudzu in water logging groove 20 Kudzu skin on bar is torn;The kudzu skin torn is placed on washboard and is washed by rubbing with the hands and is brushed away remaining epidermis with brush, obtained Lurid kudzu hide fiber;Kudzu hide fiber suspention shape is fixed on hanging wire frame 40, using sub-wire comb to kudzu hide fiber Sub-wire is carried out, is dried on hanging wire frame 40 after sub-wire, sorted according to the length of kudzu hide fiber silk after drying, then will divided The kudzu hide fiber silk for picking is woven into rope.Hanging wire frame 40 includes horizontally disposed cross bar, and the two ends of cross bar are fixed on two columns Upper end, is arranged at intervals with the rope sling for colligation kudzu hide fiber on cross bar.Sub-wire comb is hair pectination, and comb is draw point structure Into.
In the present embodiment, the control of soak time is critically important, if soak time is too short (cannot be below 16d), tears skin When kudzu skin be difficult to be separated with woody part, kudzu skin easily disconnects, and the kudzu hide fiber surface of acquisition has black spots Point;If long soaking time (at most no more than 20d), kudzu hide fiber can be corroded by strain, cause kudzu hide fiber rotten Rotten or insufficient strength.Water temperature is unsuitable too high, and too high meeting causes that single decomposition is too fast, it is impossible to obtain kudzu hide fiber.
Embodiment 3
Kudzu rope production system, as shown in Figure 3:Including sequentially setting the soaking compartment for being soaked to kudzu bar What the 10th, the water logging groove 20 for the peeling that to the kudzu bar after immersion be soaked, the kudzu skin to peeling off were washed by rubbing with the hands washes groove by rubbing with the hands 30th, to washing by rubbing with the hands after kudzu hide fiber carry out sub-wire and the hanging wire frame 40 that dries and for kudzu hide fiber silk to be woven into The braiding device 50 of rope;The water inlet for washing groove 30 by rubbing with the hands is connected with the delivery port of Rinsing Area 60 of storage clear water, washes going out for groove 30 by rubbing with the hands The mouth of a river is connected with the water inlet of one-level back pool 71, and the delivery port of one-level back pool 71 is connected with the water inlet of water logging groove 20 Connect, the delivery port of water logging groove 20 is connected with the water inlet of two grades of back pools 72, two grades of delivery ports and soaking compartment of back pool 72 10 inlet 11 is connected, and the delivery port of the inlet 11 of soaking compartment 10 also with allotment liquid bath 80a, nutrient liquid bath 82 is connected Connect, seasoning liquid is stored in allotment liquid bath 80a, the periphery for washing groove 30 by rubbing with the hands is provided with stone matter washboard for washing kudzu skin by rubbing with the hands; Hanging wire frame 40 includes horizontally disposed cross bar, and the two ends of cross bar are fixed on the upper end of two columns, be arranged at intervals with cross bar for The rope sling of colligation kudzu hide fiber, the bottom land of soaking compartment 10 lays the thick pond sludge layer 10a of one layer of 3~5cm, constitutes pond sludge layer 10a Pond sludge be the pool bottom mud at least being retained in fish pond 2 years;Tank liquor in soaking compartment 10 is seasoning liquid and water (can be two grades Water in back pool 72) according to 1:15 volume ratio mixed preparing is obtained;Seasoning liquid is fuling peel extract solution and salt skin extract solution According to 7:1 volume ratio mixed preparing is obtained;Nutrient liquid is stored in nutrient liquid bath 82, nutrient liquid is water, urea and phosphoric acid one Ammonium is prepared and obtained, dissolved with the urea and the MAP of 1.5~2.0g of 0.8~1.2g in every 1L nutrient liquid.Water logging groove 20 and clear Tank 60 is all constituted for general cell body, and manually kudzu skin is torn with hand in water logging groove 20 carries out peeling, weaves device 50 It is just general rope made of hemp braider.Said system carries out reuse with water by wash groove 30 and water logging groove 20 by rubbing with the hands, realizes reducing Production cost and using water wisely.Grid 10b, the height of grid 10b and the height of pond sludge layer 10a can be laid in the bottom of pond of soaking compartment 10 Degree is consistent, and pond sludge is filled in the vacancy portion of grid 10b, and the setting of grid 10b can avoid being injected in soaking compartment 10 or being put Mud is rushed when going out tank liquor, pond sludge precipitation is caused without carrying out standing after tank liquor is injected.
Specifically production method is:
45min filterings are boiled into dry fuling peel decocting and acquires fuling peel extract solution, dry fuling peel and water are according to every The dry fuling peel of 0.5kg is decocted using the metering of 5L water, and the fuling peel extract solution of 4.5L or so is filtrated to get after decoction;
The seed (seed) of salt skin is crushed, salt skin extract solution, salt skin are filtrated to get after then boiling 2h with decocting Seed is decocted according to the salt skin seed that every 0.5kg is crushed using the metering of 3L water, and the salt of 2.7L or so is obtained after decoction Skin extract solution;
Water, urea and MAP are configured to nutrient liquid, dissolved with the urea of 0.8~1.2g and 1.5 in every 1L nutrient liquid The MAP of~2.0g;
By fuling peel extract solution and salt skin extract solution according to 7:1 volume ratio mixed preparing obtains seasoning liquid, will allocate Liquid, nutrient liquid and water are according to 1:1:14 volume ratio mixed preparing obtains tank liquor, and one layer of pool is equipped with the bottom land of soaking compartment 10 Mud (thickness is 3~5cm), then injects in soaking compartment 10 tank liquor, 2~3 years raw kudzu bars is gathered in autumn, by kudzu bar Colligation is bundled after removal branches and leaves is then placed in being standing and soak for 15d in soaking compartment 10, controls tank liquor temperature for 19~21 DEG C, immersion knot Kudzu bar is taken out after beam, reuse tank liquor is to soak the tank liquor after kudzu bar, and reuse tank liquor can be reused or is used for It is on the way.
Kudzu bar after immersion is scattered to be placed in water logging groove 20 and is soaked half a day, it is then artificial by kudzu in water logging groove 20 Kudzu skin on bar is torn;The kudzu skin torn is placed on washboard and is washed by rubbing with the hands and is brushed away remaining epidermis with brush, obtained Lurid kudzu hide fiber;Kudzu hide fiber suspention shape is fixed on hanging wire frame 40, using sub-wire comb to kudzu hide fiber Sub-wire is carried out, is dried on hanging wire frame 40 after sub-wire, sorted according to the length of kudzu hide fiber silk after drying, then will divided The kudzu hide fiber silk for picking is woven into rope.Sub-wire comb is hair pectination, and comb is constituted for draw point.
In the present embodiment, the control of soak time is critically important, if soak time is too short (cannot be below 14d), tears skin When kudzu skin be difficult to be separated with woody part, kudzu skin easily disconnects, and the kudzu hide fiber surface of acquisition has black spots Point;If long soaking time (at most no more than 16d), kudzu hide fiber can be corroded by strain, cause kudzu hide fiber rotten Rotten or insufficient strength.Water temperature is unsuitable too high, and too high meeting causes that single decomposition is too fast, it is impossible to obtain kudzu hide fiber.
Embodiment 4
Kudzu rope production system, as shown in Fig. 4,7:Including sequentially setting the soaking compartment for being soaked to kudzu bar What the 10th, the water logging groove 20 for the peeling that to the kudzu bar after immersion be soaked, the kudzu skin to peeling off were washed by rubbing with the hands washes groove by rubbing with the hands 30th, to washing by rubbing with the hands after kudzu hide fiber carry out sub-wire and the hanging wire frame 40 that dries and for kudzu hide fiber silk to be woven into The braiding device 50 of rope;The water inlet for washing groove 30 by rubbing with the hands is connected with the delivery port of Rinsing Area 60 of storage clear water, washes going out for groove 30 by rubbing with the hands The mouth of a river is connected with the water inlet of one-level back pool 71, and the delivery port of one-level back pool 71 is connected with the water inlet of water logging groove 20 Connect, the delivery port of water logging groove 20 is connected with the water inlet of two grades of back pools 72, two grades of delivery ports and soaking compartment of back pool 72 10 inlet 11 is connected, and the delivery port of the inlet 11 of soaking compartment 10 also with continuous liquid feeding groove 80b, nutrient liquid bath 82 is connected Connect, the bottom land of soaking compartment 10 lays the thick pond sludge layer 10a of one layer of 3~5cm, and discharge outlet 12 and tank liquor are additionally provided with soaking compartment 10 Mark 13, tank liquor mark 13 away from pond sludge layer 10a spacing be D2, discharge outlet 12 away from pond sludge layer 10a spacing be D1, D2=2D1, The height of water filling port 11 is connected slightly larger than the height of discharge outlet 12, discharge outlet 12 with the tank liquor pond 90 for storing reuse tank liquor, part Reuse tank liquor dries concentration in tank liquor pond 90 is used for it on the way;Continuous liquid feeding is stored in continuous liquid feeding groove 80b, the periphery of groove 30 is washed by rubbing with the hands It is provided with the stone matter washboard for washing kudzu skin by rubbing with the hands;Hanging wire frame 40 includes horizontally disposed cross bar, and the two ends of cross bar are fixed on The upper end of two columns, is arranged at intervals with the rope sling for colligation kudzu hide fiber on cross bar, the bottom land of soaking compartment 10 lays one layer 3 ~5cm thick pond sludge, pond sludge is the pool bottom mud at least being retained in fish pond 2 years;Nutrient liquid is stored in nutrient liquid bath 82, Nutrient liquid is that the preparation of water, urea and MAP is obtained, dissolved with the urea and 1.5~2.0g of 0.8~1.2g in every 1L nutrient liquid MAP.Tank liquor in soaking compartment 10 is that continuous liquid feeding, nutrient liquid, reuse tank liquor and water (can be in two grades of back pools 72 Water) according to 1.35:0.65:15:13 volume ratio mixed preparing is obtained;Continuous liquid feeding is that fuling peel extract solution and salt skin extract solution are pressed According to 5:1 volume ratio mixed preparing is obtained.Water logging groove 20 and Rinsing Area 60 are all constituted for general cell body, manually in water logging groove 20 Interior kudzu skin being torn with hand carries out peeling.Said system carries out reuse with water by wash groove 30 and water logging groove 20 by rubbing with the hands, real Now reduce production cost and using water wisely.Reuse tank liquor is to soak the tank liquor after kudzu bar 15d, the setting of the height of discharge outlet 12, After being capable of achieving immersion kudzu bar every time, the reuse tank liquor in soaking compartment 10 is discharged into half, second half is continued to employ, then from inlet 11 supplements continuous liquid feeding, nutrient liquid and water, for the immersion of next kudzu bar, reuse tank liquor can be reused;To tank liquor Reuse can reduce the treating capacity of sewage, reduce production cost.Grid 10b can be laid in the bottom of pond of soaking compartment 10, grid 10b's Height is highly consistent with pond sludge layer 10a's, and pond sludge is filled in the vacancy portion of grid 10b, and the setting of grid 10b can be avoided Injected in soaking compartment 10 or rush mud when releasing tank liquor, cause that pond sludge is heavy without carrying out standing after tank liquor is injected Form sediment.
Specifically production method is:
45min filterings are boiled into dry fuling peel decocting and acquires fuling peel extract solution, dry fuling peel and water are according to every The dry fuling peel of 0.5kg is decocted using the metering of 5L water, and the fuling peel extract solution of 4.5L or so is filtrated to get after decoction;
The seed (seed) of salt skin is crushed, salt skin extract solution, salt skin are filtrated to get after then boiling 2h with decocting Seed is decocted according to the salt skin seed that every 0.5kg is crushed using the metering of 3L water, and the salt of 2.7L or so is obtained after decoction Skin extract solution;
Water, urea and MAP are configured to nutrient liquid, dissolved with the urea of 0.8~1.2g and 1.5 in every 1L nutrient liquid The MAP of~2.0g;
By fuling peel extract solution and salt skin extract solution according to 5:1 volume ratio mixed preparing obtains continuous liquid feeding, adds continuous Liquid, nutrient liquid, reuse tank liquor (being obtained in embodiment 3), water are according to 1.35:0.65:15:13 volume ratio mixed preparing obtains groove Liquid, one layer of pond sludge (thickness is 3~5cm) is equipped with the bottom land of soaking compartment 10, is then injected in soaking compartment 10 tank liquor, in the autumn Its 2~3 years raw kudzu bar of harvesting, kudzu bar removes after branches and leaves colligation is bundled to be then placed in being standing and soak in soaking compartment 10 18d, it is 19~21 DEG C to control tank liquor temperature.
Kudzu bar after immersion is scattered to be placed in water logging groove 20 and is soaked half a day, it is then artificial by kudzu in water logging groove 20 Kudzu skin on bar is torn;The kudzu skin torn is placed on washboard and is washed by rubbing with the hands and is brushed away remaining epidermis with brush, obtained Lurid kudzu hide fiber;Kudzu hide fiber suspention shape is fixed on hanging wire frame 40, using sub-wire comb to kudzu hide fiber Sub-wire is carried out, is dried on hanging wire frame 40 after sub-wire, sorted according to the length of kudzu hide fiber silk after drying, then will divided The kudzu hide fiber silk for picking is woven into rope.Sub-wire comb is hair pectination, and comb is constituted for draw point.
In the present embodiment, the control of soak time is critically important, if soak time is too short (cannot be below 14d), tears skin When kudzu skin be difficult to be separated with woody part, kudzu skin easily disconnects, and the kudzu hide fiber surface of acquisition has black spots Point;If long soaking time (at most no more than 16d), kudzu hide fiber can be corroded by strain, cause kudzu hide fiber rotten Rotten or insufficient strength.Water temperature is unsuitable too high, and too high meeting causes that single decomposition is too fast, it is impossible to obtain kudzu hide fiber.
Embodiment 5
Kudzu rope production system, as shown in Figure 5:Including sequentially setting the soaking compartment for being soaked to kudzu bar What the 10th, the water logging groove 20 for the peeling that to the kudzu bar after immersion be soaked, the kudzu skin to peeling off were washed by rubbing with the hands washes groove by rubbing with the hands 30th, to washing by rubbing with the hands after kudzu hide fiber soaked Chinese mugwort liquid bath, sub-wire is carried out to the kudzu hide fiber after immersion and is dried Hanging wire frame 40 and the braiding device 50 for kudzu hide fiber silk to be woven into rope;The water inlet for washing groove 30 by rubbing with the hands is clear with storage The delivery port of Rinsing Area 60 of water is connected, and the delivery port for washing groove 30 by rubbing with the hands is connected with the water inlet of one-level back pool 71, and one-level is returned The delivery port in pond 71 is connected with the water inlet of water logging groove 20, the delivery port of water logging groove 20 and two grades of water inlets of back pool 72 Be connected, two grades of delivery ports of back pool 72 are connected with the inlet 11 of soaking compartment 10, the inlet 11 of soaking compartment 10 also with Allotment liquid bath 80a, the delivery port of nutrient liquid bath 82 are connected, and seasoning liquid is stored in allotment liquid bath 80a, wash the periphery of groove 30 by rubbing with the hands It is provided with the stone matter washboard for washing kudzu skin by rubbing with the hands;Hanging wire frame 40 includes horizontally disposed cross bar, and the two ends of cross bar are fixed on The upper end of two columns, is arranged at intervals with the rope sling for colligation kudzu hide fiber on cross bar, the bottom land of soaking compartment 10 lays one layer 3 ~5cm thick pond sludge layer 10a, the pond sludge for constituting pond sludge layer 10a is the pool bottom mud at least being retained in fish pond 2 years;Soaking compartment Tank liquor in 10 is seasoning liquid and water (can be the water in two grades of back pools 72) according to 1:15 volume ratio mixed preparing is obtained;Allotment Liquid is fuling peel extract solution and salt skin extract solution according to 7:1 volume ratio mixed preparing is obtained;Stored in nutrient liquid bath 82 Nutrient liquid, nutrient liquid is that the preparation of water, urea and MAP is obtained, dissolved with the urea of 0.8~1.2g and 1.5 in every 1L nutrient liquid The MAP of~2.0g.Water logging groove 20 and Rinsing Area 60 are all constituted for general cell body, manually will with hand in water logging groove 20 Kudzu skin is torn carries out peeling, and braiding device 50 is just general rope made of hemp braider.Said system is by washing groove 30 and water by rubbing with the hands Immersion trough 20 carries out reuse with water, realizes reducing production cost and using water wisely.Nutrient liquid can accelerate kudzu bar organic matter Decompose, shorten soak time.Wormwood extract solution is loaded with Chinese mugwort liquid bath, wormwood extracts immersion, and there is certain disinfecting moth-proof worm to make With while being tarted up to kudzu fiber.Grid 10b, height and the pond sludge layer of grid 10b can be laid in the bottom of pond of soaking compartment 10 10a's is highly consistent, and pond sludge is filled in the vacancy portion of grid 10b, and the setting of grid 10b can avoid note in soaking compartment 10 Mud is rushed when entering or release tank liquor, pond sludge precipitation is caused without carrying out standing after tank liquor is injected.
Specifically production method is:
45min filterings are boiled into dry fuling peel decocting and acquires fuling peel extract solution, dry fuling peel and water are according to every The dry fuling peel of 0.5kg is decocted using the metering of 5L water, and the fuling peel extract solution of 4.5L or so is filtrated to get after decoction;
The seed (seed) of salt skin is crushed, salt skin extract solution, salt skin are filtrated to get after then boiling 2h with decocting Seed is decocted according to the salt skin seed that every 0.5kg is crushed using the metering of 3L water, and the salt of 2.7L or so is obtained after decoction Skin extract solution;
Filtering acquires wormwood extract solution after dry moxa grass decocting is boiled into 30min, and dry moxa grass and water are according to every 0.5kg's Dry moxa grass is decocted using the metering of 15L water, and the wormwood extract solution of 14.5L or so is filtrated to get after decoction;
Water, urea and MAP are configured to nutrient liquid, dissolved with the urea of 0.8~1.2g and 1.5 in every 1L nutrient liquid The MAP of~2.0g;
By fuling peel extract solution and salt skin extract solution according to 7:1 volume ratio mixed preparing obtains seasoning liquid, will allocate Liquid, nutrient liquid and water are according to 1:1:14 volume ratio mixed preparing obtains tank liquor, and one layer of pool is equipped with the bottom land of soaking compartment 10 Mud (thickness is 3~5cm), then injects in soaking compartment 10 tank liquor, 2~3 years raw kudzu bars is gathered in autumn, by kudzu bar Colligation is bundled after removal branches and leaves is then placed in being standing and soak for 15d in soaking compartment 10, controls tank liquor temperature for 19~21 DEG C, immersion knot Kudzu bar is taken out after beam, reuse tank liquor is to soak the tank liquor after kudzu bar, and reuse tank liquor can be reused or is used for It is on the way.
Kudzu bar after immersion is scattered to be placed in water logging groove 20 and is soaked half a day, it is then artificial by kudzu in water logging groove 20 Kudzu skin on bar is torn;The kudzu skin torn is placed on washboard and is washed by rubbing with the hands and is brushed away remaining epidermis with brush, obtained Lurid kudzu hide fiber;Kudzu hide fiber is placed in Chinese mugwort liquid bath and soaks 30min, the kudzu after wormwood extract solution is soaked Hide fiber suspention shape is fixed on hanging wire frame 40, sub-wire is carried out to kudzu hide fiber using sub-wire comb, in hanging wire frame 40 after sub-wire On dry, sorted according to the length of kudzu hide fiber silk after drying, the kudzu hide fiber silk of sorting is then woven into rope. Sub-wire comb is hair pectination, and comb is constituted for draw point.
In the present embodiment, the control of soak time is critically important, if soak time is too short (cannot be below 14d), tears skin When kudzu skin be difficult to be separated with woody part, kudzu skin easily disconnects, and the kudzu hide fiber surface of acquisition has black spots Point;If long soaking time (at most no more than 16d), kudzu hide fiber can be corroded by strain, cause kudzu hide fiber rotten Rotten or insufficient strength.Water temperature is unsuitable too high, and too high meeting causes that single decomposition is too fast, it is impossible to obtain kudzu hide fiber.
Embodiment 6
Kudzu rope production system, as shown in Figure 6,7:Including sequentially setting the soaking compartment for being soaked to kudzu bar What the 10th, the water logging groove 20 for the peeling that to the kudzu bar after immersion be soaked, the kudzu skin to peeling off were washed by rubbing with the hands washes groove by rubbing with the hands 30th, to washing by rubbing with the hands after kudzu hide fiber soaked Chinese mugwort liquid bath, sub-wire is carried out to the kudzu hide fiber after immersion and is dried Hanging wire frame 40 and the braiding device 50 for kudzu hide fiber silk to be woven into rope;The water inlet for washing groove 30 by rubbing with the hands is clear with storage The delivery port of Rinsing Area 60 of water is connected, and the delivery port for washing groove 30 by rubbing with the hands is connected with the water inlet of one-level back pool 71, and one-level is returned The delivery port in pond 71 is connected with the water inlet of water logging groove 20, the delivery port of water logging groove 20 and two grades of water inlets of back pool 72 Be connected, two grades of delivery ports of back pool 72 are connected with the inlet 11 of soaking compartment 10, the inlet 11 of soaking compartment 10 also with Continuous liquid feeding groove 80b, the delivery port of nutrient liquid bath 82 are connected, and the bottom land of soaking compartment 10 lays the thick pond sludge layers of one layer of 3~5cm 10a, is additionally provided with discharge outlet 12 and tank liquor mark 13 on continuous liquid feeding groove 80b, spacing of the tank liquor mark 13 away from pond sludge layer 10a is D2, spacing of the discharge outlet 12 away from pond sludge layer 10a is D1, and D2=2D1, the height of water filling port is slightly larger than draining open height, discharge outlet 12 are connected with the tank liquor pond 90 for storing reuse tank liquor, and reuse tank liquor in part dries concentration in tank liquor pond 90 is used for it on the way;It is continuous Continuous liquid feeding is stored in liquid feeding groove 80b, the periphery for washing groove 30 by rubbing with the hands is provided with stone matter washboard for washing kudzu skin by rubbing with the hands;Hanging wire frame 40 include horizontally disposed cross bar, and the two ends of cross bar are fixed on the upper end of two columns, are arranged at intervals with for colligation Pueraria lobota on cross bar The rope sling of rattan peel fiber, the bottom land of soaking compartment 10 lays the thick pond sludge of one layer of 3~5cm, and pond sludge is that two are at least retained in fish pond The pool bottom mud in year;Nutrient liquid is stored in nutrient liquid bath 82, nutrient liquid is that the preparation of water, urea and MAP is obtained, per 1L Dissolved with the urea and the MAP of 1.5~2.0g of 0.8~1.2g in nutrient liquid.Tank liquor in soaking compartment 10 is continuous liquid feeding, supports Divide liquid, reuse tank liquor and water (can be the water in two grades of back pools 72) according to 1.35:0.65:15:13 volume ratio mixed preparing ;Continuous liquid feeding is fuling peel extract solution and salt skin extract solution according to 5:1 volume ratio mixed preparing is obtained.Water logging groove 20 and clear Tank 60 is all constituted for general cell body, and manually kudzu skin is torn with hand in water logging groove 20 carries out peeling.Said system is led to Cross and reuse is carried out with water to wash groove 30 and water logging groove 20 by rubbing with the hands, realize reducing production cost and using water wisely.Reuse tank liquor is leaching Tank liquor after bubble kudzu bar 15d, the setting of the height of discharge outlet 12, after being capable of achieving immersion kudzu bar every time, by soaking compartment 10 Reuse tank liquor discharges half, and second half is continued to employ, then from the supplement of inlet 11 continuous liquid feeding, nutrient liquid and water, for next kudzu The immersion of bar, reuse tank liquor can be reused;The treating capacity of sewage can be reduced to tank liquor reuse, reduction is produced into This.Wormwood extract solution is loaded with Chinese mugwort liquid bath, wormwood extracts immersion, and there is certain disinfecting moth-proof worm to act on, while fine to kudzu Dimension tarts up.Grid 10b, the height of grid 10b and the height phase one of pond sludge layer 10a can be laid in the bottom of pond of soaking compartment 10 Cause, pond sludge is filled in the vacancy portion of grid 10b, the setting of grid 10b can avoid injection or releasing tank liquor in soaking compartment 10 When mud is rushed, without inject tank liquor after carry out stand cause pond sludge precipitation.
Specifically production method is:
45min filterings are boiled into dry fuling peel decocting and acquires fuling peel extract solution, dry fuling peel and water are according to every The dry fuling peel of 0.5kg is decocted using the metering of 5L water, and the fuling peel extract solution of 4.5L or so is filtrated to get after decoction;
The seed (seed) of salt skin is crushed, salt skin extract solution, salt skin are filtrated to get after then boiling 2h with decocting Seed is decocted according to the salt skin seed that every 0.5kg is crushed using the metering of 3L water, and the salt of 2.7L or so is obtained after decoction Skin extract solution;
Filtering acquires wormwood extract solution after dry moxa grass decocting is boiled into 30min, and dry moxa grass and water are according to every 0.5kg's Dry moxa grass is decocted using the metering of 15L water, and the wormwood extract solution of 14.5L or so is filtrated to get after decoction;
Water, urea and MAP are configured to nutrient liquid, dissolved with the urea of 0.8~1.2g and 1.5 in every 1L nutrient liquid The MAP of~2.0g;
By fuling peel extract solution and salt skin extract solution according to 5:1 volume ratio mixed preparing obtains continuous liquid feeding, adds continuous Liquid, nutrient liquid, reuse tank liquor (being obtained in embodiment 5), water are according to 1.35:0.65:15:13 volume ratio mixed preparing obtains groove Liquid, one layer of pond sludge (thickness is 3~5cm) is equipped with the bottom land of soaking compartment 10, is then injected in soaking compartment 10 tank liquor, in the autumn Its 2~3 years raw kudzu bar of harvesting, kudzu bar removes after branches and leaves colligation is bundled to be then placed in being standing and soak in soaking compartment 10 18d, it is 19~21 DEG C to control tank liquor temperature.
Kudzu bar after immersion is scattered to be placed in water logging groove 20 and is soaked half a day, it is then artificial by kudzu in water logging groove 20 Kudzu skin on bar is torn;The kudzu skin torn is placed on washboard and is washed by rubbing with the hands and is brushed away remaining epidermis with brush, obtained Lurid kudzu hide fiber;Kudzu hide fiber is placed in Chinese mugwort liquid bath and soaks 30min, the kudzu after wormwood extract solution is soaked Hide fiber suspention shape is fixed on hanging wire frame 40, sub-wire is carried out to kudzu hide fiber using sub-wire comb, in hanging wire frame 40 after sub-wire On dry, sorted according to the length of kudzu hide fiber silk after drying, the kudzu hide fiber silk of sorting is then woven into rope. Sub-wire comb is hair pectination, and comb is constituted for draw point.
In the present embodiment, the control of soak time is critically important, if soak time is too short (cannot be below 14d), tears skin When kudzu skin be difficult to be separated with woody part, kudzu skin easily disconnects, and the kudzu hide fiber surface of acquisition has black spots Point;If long soaking time (at most no more than 16d), kudzu hide fiber can be corroded by strain, cause kudzu hide fiber rotten Rotten or insufficient strength.Water temperature is unsuitable too high, and too high meeting causes that single decomposition is too fast, it is impossible to obtain kudzu hide fiber.
Embodiment 7
2~3 years raw kudzu bars are gathered in autumn, and kudzu bar removes after branches and leaves colligation is bundled is then placed in soaking compartment 30d is standing and soak for, it is 19~21 DEG C to control tank liquor temperature, the tank liquor of soaking compartment is running water;Kudzu bar after immersion is scattered It is placed in water logging groove and soaks half a day, manually the kudzu skin on kudzu bar is torn in water logging groove then;By the kudzu skin torn It is placed on washboard and is washed by rubbing with the hands and brush away remaining epidermis with brush, obtains grayish kudzu hide fiber;By kudzu hide fiber Suspention shape is fixed on hanging wire frame, and sub-wire is carried out to kudzu hide fiber using sub-wire comb, is dried on hanging wire frame after sub-wire, is dried Sorted according to the length of kudzu hide fiber silk afterwards, the kudzu hide fiber silk of sorting is then woven into rope.
The kudzu skin winding rope produced in above-described embodiment 7, color is light gray, and there is sparse black splotch on surface, no With mothproof, fungicidal properties;In process of production, peeling is more difficult, and kudzu skin is easily broken into cutting back, and rubbing more consumes Power, it is more difficult to brush away epidermis, washing by rubbing with the hands has black splotch on rear kudzu fiber, the toughness of kudzu fiber is poor, easily breaks during sub-wire Silk;And the whole production cycle is long.
The kudzu skin winding rope produced in above-described embodiment 1~6, color be pale yellow light tone, surface do not have black splotch or Person is few;In process of production, can easily peeling, kudzu skin will not be broken into cutting back, just can be with by simple rubbing and cleaning Epidermis is removed, washing by rubbing with the hands does not have black splotch or few on rear kudzu fiber, the toughness of kudzu fiber preferably, is difficult during sub-wire Fracture of wire;And it is whole with short production cycle.
In addition:The kudzu skin winding rope produced in embodiment 1~4 has certain fungicidal properties, and mothproof performance is general;It is real Applying the kudzu skin winding rope produced in example 5,6 has certain fungicidal properties, mothproof better performances.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, after content described in the present invention is known, under the premise without departing from the principles of the invention, it can also be made some Equal conversion and replacement, these convert and to substitute also should be regarded as and belong to protection scope of the present invention on an equal basis.

Claims (1)

1. a kind of production system of kudzu leather rope rope, it is characterised in that:Including sequentially setting for being soaked to kudzu bar Soaking compartment, the stranding washed by rubbing with the hands of the water logging groove for the peeling that to the kudzu bar after immersion be soaked, the kudzu skin to peeling off Washing trough, to washing by rubbing with the hands after kudzu hide fiber carry out sub-wire and the hanging wire frame that dries and for kudzu hide fiber silk to be woven into The braiding device of rope;The water inlet of groove is washed by rubbing with the hands to be connected with the delivery port of the Rinsing Area of storage clear water, wash by rubbing with the hands the delivery port of groove with The water inlet of one-level back pool is connected, the delivery port of one-level back pool is connected with the water inlet of water logging groove, and water logging groove goes out The mouth of a river is connected with the water inlet of two grades of back pools, and two grades of delivery ports of back pool are connected with the inlet of soaking compartment, immersion Delivery port of the inlet of groove also with continuous liquid feeding groove is connected, and continuous liquid feeding is stored in continuous liquid feeding groove, and the periphery for washing groove by rubbing with the hands is set There is the stone matter washboard for washing kudzu skin by rubbing with the hands;Hanging wire frame includes horizontally disposed cross bar, and the two ends of cross bar are fixed on two columns Upper end, be arranged at intervals with the rope sling for colligation kudzu hide fiber on cross bar, it is thick that the bottom land of soaking compartment lays one layer of 3~5cm Pond sludge layer;Tank liquor in soaking compartment is continuous liquid feeding, reuse tank liquor and preparation water according to 1:12:11 volume ratio mixed preparing Obtain, continuous liquid feeding is fuling peel extract solution and salt skin extract solution according to 5:1 volume ratio is obtained than preparation;Fuling peel extract solution For the extract solution being filtrated to get after 45min is boiled in the dry fuling peel of 0.5kg and 5L decoctings, salt skin extract solution is what 0.5kg was crushed The extract solution being filtrated to get after 2h is boiled in salt skin seed and 3L decoctings;The bottom of pond laying grid of soaking compartment, the height of grid and the pool Mud layer it is highly consistent, pond sludge is filled in the vacancy portion of grid.
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