CN105110033A - High-speed linear bottle pushing and feeding system and control method - Google Patents
High-speed linear bottle pushing and feeding system and control method Download PDFInfo
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- CN105110033A CN105110033A CN201510516648.9A CN201510516648A CN105110033A CN 105110033 A CN105110033 A CN 105110033A CN 201510516648 A CN201510516648 A CN 201510516648A CN 105110033 A CN105110033 A CN 105110033A
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Abstract
The invention discloses a high-speed linear bottle pushing and feeding system and a control method. The high-speed linear bottle pushing and feeding system comprises a bottle sorting channel for sorting bottles, a bottle arranging net belt for conveying the bottles and a bottle arranging push rod for pushing the sorted bottles on the bottle sorting channel to the bottle arranging net belt. The high-speed linear bottle pushing and feeding system further comprises a material catching baffle rod, and the material carrying baffle rod is arranged above the bottle arranging net belt in a liftable mode. When the bottle arranging push rod pushes the bottles onto the bottle arranging net belt, the material catching baffle rod is lowered and arranged in front of the bottles in a shielding mode and advances synchronously along with the bottles, and therefore the bottles are effectively prevented from falling.
Description
Technical field
The present invention relates to food, medical packaging mechanical field, particularly relate to a kind of high-speed line and push away bottle feed system and control method.
Background technology
In the High-Speed Automatic fill process of prior art, the medicine bottles such as cillin bottle complete in bottle placer filling after be transported on push rod track, push rod track coordinates medicine bottle proper alignment on feeding platform with row's bottle push rod, when the line number arranged meets an AGV dolly, many drug rows bottle is shifted onto on AGV dolly by disposable, be transported to freeze dryer through AGV dolly more in front of the door little, once advance freeze dryer by full push rod, complete the fill process of freeze dryer.But in above-mentioned high speed bottle inlet with at a high speed push away in the process of bottle, there is following technical matters: when (1) pushes away at a high speed bottle, first few lines medicine bottle does not keep off bottle measure accordingly, medicine bottle is easy to there will be the phenomenon of falling bottle of toppling over forward due to inertia; (2) push away in the process of bottle in push rod track row bottle, row's bottle push rod high-speed, easily produce high-speed crash between medicine bottle and medicine bottle, thus the phenomenon of liquid concussion occurs.
Summary of the invention
The technical problem to be solved in the present invention overcomes the deficiencies in the prior art, provide a kind of can effectively prevent high speed bottle fall bottle, collision high-speed line push away bottle feed system and control method.
For solving the problems of the technologies described above, the technical scheme that the present invention proposes is:
A kind of high-speed line pushes away a bottle feed system, comprise the reason bottle passage for arranging bottle, for carrying row's bottle guipure of bottle and the bottle after reason bottle passage arranges being pushed to the row's bottle push rod arranging bottle guipure, it also comprises catches material pin, described in catch the top of the material pin liftably row's of being arranged at bottle guipure; When arranging bottle push rod and pushing away on bottle to row's bottle guipure, described in catch material pin and decline and block the front in bottle, and catch and expect that pin is with bottle advanced in unison.
Further improvement as technique scheme:
When arranging bottle push rod and pushing on first row bottle to row's bottle guipure, described in catch material pin and decline and block the front in first row bottle, and catch and expect that pin is with first row bottle advanced in unison; When keeping off the accumulation of bottle row and reaching 2 ~ 4 row, described in catch material pin and depart from bottle.
Described row's bottle guipure docks with reason bottle passage, and described row's bottle guipure is provided with the bottle inlet Accreditation Waiting Area for crashproof buffering near one end of reason bottle passage, and when front-seat bottle is by bottle inlet Accreditation Waiting Area, rear row's bottle enters bottle inlet Accreditation Waiting Area.
The accommodation distance of described bottle inlet Accreditation Waiting Area on row's bottle guipure equals the distance of a bottle position, or is greater than a bottle position and is less than the distance of two bottle positions.
Described reason bottle passage comprises the multistage reduction of speed bottle inlet of employing to form the push rod track of permutation row bottle, and described push rod track docks with row's bottle guipure, and the feed zone of described push rod track is provided with the bottle inlet counting machine for monitoring bottle inlet quantity.
Bottle inlet quantity and the bottle feeding speed corresponding relation of described push rod track are: when 0 ~ 15 bottle, and bottle feeding speed is 750 ~ 800 bottles/point; When 15 ~ 40 bottles, bottle feeding speed is 550 ~ 600 bottles/point; When the full bottle of 40 ~ permutation, bottle feeding speed is 400 ~ 450 bottles/point.
Based on same inventive concept, a kind of high-speed line pushes away the control method of bottle feed system, and its step comprises: S1: charging initialization, catches material pin and moves to initial condition position and decline, the row's of unlatching bottle guipure; Described initial condition position is the feed end of row's bottle guipure; S2: high speed bottle enters reason bottle passage and arranges; After arrangement completes, bottle is pushed into on row's bottle guipure at a high speed by row's bottle push rod, catches and expects that pin blocks the front in bottle, and catches material pin with bottle advanced in unison.
Described step S2 comprises: when arranging bottle push rod and pushing on first row bottle to row's bottle guipure, described catching expects that pin blocks the front in first row bottle, and catch material pin with first row bottle advanced in unison, until when the accumulation of gear bottle row reaches 2 ~ 4 row, described in catch material pin and depart from bottle.
This control method is further comprising the steps of: S3: described in catch material pin rise return back to initial condition position; S4: when total row of current one batch of bottle reaches material conveying trolley entrucking row, described material pin of catching declines and blocks the front in later batch time first row bottle, and catch material pin with later batch order one row bottle advanced in unison, until after the accumulation of gear bottle row reaches 2 ~ 4 rows, catch material pin and push last batch of bottle on material conveying trolley; S5: after bottle is pushed to material conveying trolley, circulation performs the operation of step S3 to S5 until shut down.
In described step S2, high speed bottle adopts multistage reduction of speed bottle inlet to enter the push rod track of reason bottle passage to form permutation row bottle, and bottle inlet quantity and the bottle feeding speed corresponding relation of described push rod track are: when 0 ~ 15 bottle, and bottle feeding speed is 750 ~ 800 bottles/point; When 15 ~ 40 bottles, bottle feeding speed is 550 ~ 600 bottles/point; When the full bottle of 40 ~ permutation, bottle feeding speed is 400 ~ 450 bottles/point, and so circulate bottle inlet.
Compared with prior art, the invention has the advantages that:
High-speed line of the present invention pushes away a bottle feed system, comprise and catch material pin, when arranging bottle push rod and pushing away on bottle to row's bottle guipure, catch material pin and decline and block and topple over to prevent bottle in the front of bottle, and catch material pin with bottle advanced in unison, thus effectively prevent bottle from falling bottle.
High-speed line of the present invention pushes away the control method of bottle charging, catches after expecting that pin moves to initial condition position, and bottle is pushed into on row's bottle guipure at a high speed by row's bottle push rod, catches and expects that pin blocks the front in bottle, and catches material pin with bottle advanced in unison.This control method can effectively prevent bottle from falling bottle, easy to operate.
Accompanying drawing explanation
Fig. 1 is the integral structure schematic diagram that high-speed line of the present invention pushes away bottle feed system.
Fig. 2 be of the present invention catch material pin after front a collection of gear bottle completes be on once keep off the schematic diagram that bottle prepares.
Fig. 3 be of the present invention catch material pin carry out after front a collection of gear bottle completes on once keep off the schematic diagram of bottle.
In figure, each label represents:
1, bottle passage is managed; 2, bottle guipure is arranged; 3, bottle push rod is arranged; 4, material pin is caught; 5, bottle inlet Accreditation Waiting Area; 6, bottle inlet counting machine; 7, slide rail; 8, driven unit; 11, push rod track; 12, material receiving area.
Detailed description of the invention
Fig. 1 to Fig. 3 shows a kind of high-speed line of the present invention and pushes away a bottle feed system embodiment, comprise the reason bottle passage 1 for arranging bottle, for carrying row's bottle guipure 2 of bottle and the bottle after reason bottle passage 1 arranges being pushed to the row's bottle push rod 3 arranging bottle guipure 2, it also comprises catches material pin 4, catches the top of the material pin 4 liftably row's of being arranged at bottle guipure 2; When arranging bottle push rod 3 and pushing away on bottle to row's bottle guipure 2, catch material pin 4 and decline and block the front (position as shown in Figure 1) in bottle, and catch material pin 4 with bottle advanced in unison, thus effectively prevent bottle from falling bottle.
In the present embodiment, when arranging bottle push rod 3 and pushing on first row bottle to row's bottle guipure 2, catch material pin 4 and decline and block the front in first row bottle, and catch material pin 4 with first row bottle advanced in unison; When keeping off the accumulation of bottle row and reaching 2 ~ 4 row, catch material pin 4 and depart from bottle, after rear row's bottle bottle inlet due to inertia topple over forward time, on the bottle that the direct backstop of rear row's bottle accumulates before catching material pin 4 and departing from, effectively prevent down bottle.In other examples, in order to prevent down bottle, catch material pin 4 and also can have multiple gear doleiform formula, as: catch material pin 4 and decline and block the front in each row's bottle, or, catch material pin 4 decline and block several bottle fronts uniform in interval, or, catch material pin 4 and decline and block several bottle fronts uneven in interval.
In the present embodiment, row's bottle guipure 2 docks with reason bottle passage 1, and row's bottle guipure 2 is provided with the bottle inlet Accreditation Waiting Area 5 for crashproof buffering near one end of reason bottle passage 1, and when front-seat bottle is by bottle inlet Accreditation Waiting Area 5, rear row's bottle enters bottle inlet Accreditation Waiting Area 5.When high speed bottle enters reason bottle passage 1, only there is the speed along bottle inlet direction, and be zero along the speed that bottle direction walked by row's bottle guipure 2, in high speed input and output material situation, row's bottle guipure 2 running velocity is very fast, row's bottle push rod 3 pushes away in the process of bottle at a high speed, bottle is increased to certain value along the speed of row's bottle guipure 2 instantaneously by zero, now, bottle is very large at the flashy acceleration/accel of the row's of entering bottle guipure 2, the setting of bottle inlet Accreditation Waiting Area 5, rear row's bottle is cushioned in bottle inlet Accreditation Waiting Area 5, again near front-seat bottle after transition, prevent rear row's bottle and front-seat bottle from producing high-speed crash, thus avoid the phenomenon that liquid concussion occurs.The distance of this bottle inlet Accreditation Waiting Area 5 can enter according to bottle and arrange the speed of bottle guipure 2, the distance of single bottle position calculates, and comformability is good.
In the present embodiment, the accommodation distance of bottle inlet Accreditation Waiting Area 5 on row's bottle guipure 2 equals the distance of a bottle position, or is greater than a bottle position and is less than the distance of two bottle positions.This distance had both met the requirement of crashproof buffering between bottle, and make again last row's bottle and rear row's bottle arrange bottle compact, input and output material efficiency is high.
In the present embodiment, reason bottle passage 1 comprises the multistage reduction of speed bottle inlet of employing to form the push rod track 11 of permutation row bottle, and push rod track 11 docks with row's bottle guipure 2, and the feed zone of push rod track 11 is provided with the bottle inlet counting machine 6 for monitoring bottle inlet quantity.Multistage reduction of speed bottle inlet can prevent from producing high-speed crash between bottle and bottle, thus avoids the phenomenon that liquid concussion occurs.
In the present embodiment, bottle inlet quantity and the bottle feeding speed corresponding relation of push rod track 11 are: when 0 ~ 15 bottle, and bottle feeding speed is 750 ~ 800 bottles/point; When 15 ~ 40 bottles, bottle feeding speed is 550 ~ 600 bottles/point; When the full bottle of 40 ~ permutation, bottle feeding speed is 400 ~ 450 bottles/point.What adopt in the present embodiment is staged reduction of speed, specific in another embodiment, also can adopt gentle-slope type reduction of speed, and bottle inlet quantity and the bottle feeding speed corresponding relation of push rod track 11 also can be: when 0 ~ 20 bottle, and bottle feeding speed is 800 ~ 600 bottles/point; When 20 ~ 40 bottles, bottle feeding speed is 600 ~ 400 bottles/point; When the full bottle of 40 ~ permutation, bottle feeding speed is 400 ~ 200 bottles/point.
In the present embodiment, row's bottle push rod 3 is located at the side of push rod track 11 along the row's bottle direction being parallel to push rod track 11 and the direction of edge row's bottle guipure 2 is reciprocating, is convenient to push away bottle.
In the present embodiment, reason bottle passage 1 also comprises the material receiving area 12 for high speed bottle inlet, and material receiving area 12 is docked with the feed zone of push rod track 11, and bottle inlet counting machine 6 or sensor for countering are arranged in the junction of material receiving area 12 and push rod track 11.
In the present embodiment, native system also comprises and is parallel to slide rail 7 and the driven unit 8 that bottle direction walked by row's bottle guipure 2, and driven unit 8 drives to catch expects that pin 4 moves along slide rail 7 and is elevated relative to row's bottle guipure 2.
Based on same inventive concept, the invention also discloses the control method that a kind of high-speed line pushes away bottle feed system, its step comprises:
S1: charging initialization, catches material pin 4 and moves to initial condition position and decline, the row's of unlatching bottle guipure 2; Initial condition position is the feed end of row's bottle guipure 2;
S2: high speed bottle enters reason bottle passage 1 and arranges; After arrangement completes, bottle is pushed into on row's bottle guipure 2 at a high speed by row's bottle push rod 3, catches and expects that pin 4 blocks the front in bottle, and catches material pin 4 with bottle advanced in unison.
After catching material pin 4 moving to initial condition position, bottle is pushed into on row's bottle guipure 2 at a high speed by row's bottle push rod 3, catches material pin 4 and blocks front in bottle, and catch material pin 4 with bottle advanced in unison, and this control method can effectively prevent bottle from falling bottle, easy to operate.
In the present embodiment, the concrete control step of above-mentioned steps S2 comprises: when arranging bottle push rod 3 and pushing on first row bottle to row's bottle guipure 2, catch and expect that pin 4 blocks the front in first row bottle, and catch material pin 4 with first row bottle advanced in unison, until when the accumulation of gear bottle row reaches 2 ~ 4 row, catch material pin 4 and depart from bottle.Certainly in other embodiments, catch material pin 4 and have multiple gear bottle mode.
In the step S2 of the present embodiment, high speed bottle adopts multistage reduction of speed bottle inlet to enter the push rod track 11 of reason bottle passage 1 to form permutation row bottle, bottle inlet quantity and the bottle feeding speed corresponding relation of push rod track 11 are: when 0 ~ 15 bottle, and bottle feeding speed is 750 ~ 800 bottles/point; When 15 ~ 40 bottles, bottle feeding speed is 550 ~ 600 bottles/point; When the full bottle of 40 ~ permutation, bottle feeding speed is 400 ~ 450 bottles/point, and so circulate bottle inlet.What adopt in the present embodiment is staged reduction of speed, specific in another embodiment, also can adopt gentle-slope type reduction of speed, and bottle inlet quantity and the bottle feeding speed corresponding relation of push rod track 11 also can be: when 0 ~ 20 bottle, and bottle feeding speed is 800 ~ 600 bottles/point; When 20 ~ 40 bottles, bottle feeding speed is 600 ~ 400 bottles/point; When the full bottle of 40 ~ permutation, bottle feeding speed is 400 ~ 200 bottles/point.
The control method that a kind of high-speed line of the present invention pushes away bottle feed system is further comprising the steps of:
S3: catch the rising of material pin 4 and return back to initial condition position;
S4: when total row of current one batch of bottle reaches material conveying trolley entrucking row, catch material pin 4 decline and block the front in later batch time first row bottle, and catch material pin 4 with later batch order one row bottle advanced in unison, until after the accumulation of gear bottle row reaches 2 ~ 4 rows, catch material pin 4 and push last batch of bottle on material conveying trolley; Auxiliary material lever 4 while of falling bottle when preventing bottle inlet, also there is the effect pushed to by same batch of bottle on material conveying trolley.
S5: after bottle is pushed to material conveying trolley, circulation performs the operation of step S3 to S5 until shut down.
Although the present invention discloses as above with preferred embodiment, but and be not used to limit the present invention.Any those of ordinary skill in the art, when not departing from technical solution of the present invention scope, can utilize the technology contents of above-mentioned announcement to make many possible variations and modification to technical solution of the present invention, or being revised as the Equivalent embodiments of equivalent variations.Therefore, every content not departing from technical solution of the present invention, according to the technology of the present invention essence to any simple modification made for any of the above embodiments, equivalent variations and modification, all should drop in the scope of technical solution of the present invention protection.
Claims (10)
1. a high-speed line pushes away a bottle feed system, comprise the reason bottle passage (1) for arranging bottle, for carrying row's bottle guipure (2) of bottle and the bottle after managing the upper arrangement of bottle passage (1) being pushed to the row's bottle push rod (3) arranging bottle guipure (2), it is characterized in that, also comprise and catch material pin (4), described in catch the top of material pin (4) the liftably row's of being arranged at bottle guipure (2); When arrange bottle push rod (3) push away bottle upper to row's bottle guipure (2) time, described in catch material pin (4) and decline and block the front in bottle, and catch and expect that pin (4) is with bottle advanced in unison.
2. high-speed line according to claim 1 pushes away a bottle feed system, it is characterized in that, when arranging bottle push rod (3) propelling movement first row bottle and being upper to row's bottle guipure (2), described material pin (4) of catching declines and blocks the front in first row bottle, and catches material pin (4) with first row bottle advanced in unison; When keeping off the accumulation of bottle row and reaching 2 ~ 4 row, described in catch material pin (4) and depart from bottle.
3. high-speed line according to claim 1 pushes away a bottle feed system, it is characterized in that, described row's bottle guipure (2) is docked with reason bottle passage (1), the upper one end near reason bottle passage (1) of described row's bottle guipure (2) is provided with the bottle inlet Accreditation Waiting Area (5) for crashproof buffering, when front-seat bottle is by bottle inlet Accreditation Waiting Area (5), rear row's bottle enters bottle inlet Accreditation Waiting Area (5).
4. high-speed line according to claim 3 pushes away a bottle feed system, it is characterized in that, the accommodation distance of described bottle inlet Accreditation Waiting Area (5) on row bottle guipure (2) equals the distance of a bottle position, or is greater than a bottle position and is less than the distance of two bottle positions.
5. high-speed line as claimed in any of claims 1 to 4 pushes away a bottle feed system, it is characterized in that, described reason bottle passage (1) comprises the multistage reduction of speed bottle inlet of employing to form the push rod track (11) of permutation row bottle, described push rod track (11) is docked with row's bottle guipure (2), and the feed zone of described push rod track (11) is provided with the bottle inlet counting machine (6) for monitoring bottle inlet quantity.
6. high-speed line according to claim 5 pushes away a bottle feed system, it is characterized in that, bottle inlet quantity and the bottle feeding speed corresponding relation of described push rod track (11) are: when 0 ~ 15 bottle, bottle feeding speed is 750 ~ 800 bottles/point; When 15 ~ 40 bottles, bottle feeding speed is 550 ~ 600 bottles/point; When the full bottle of 40 ~ permutation, bottle feeding speed is 400 ~ 450 bottles/point.
7. high-speed line pushes away a control method for bottle feed system, it is characterized in that, step comprises:
S1: charging initialization, catches material pin (4) and moves to initial condition position and decline, row's of unlatching bottle guipure (2); Described initial condition position is the feed end of row's bottle guipure (2);
S2: high speed bottle enters reason bottle passage (1) and arranges; After arrangement completes, bottle is pushed into on row's bottle guipure (2) at a high speed by row's bottle push rod (3), catches and expects that pin (4) blocks the front in bottle, and catches material pin (4) with bottle advanced in unison.
8. high-speed line according to claim 7 pushes away the control method of bottle feed system, it is characterized in that, described step S2 comprises: when arranging bottle push rod (3) propelling movement first row bottle and being upper to row's bottle guipure (2), described catching expects that pin (4) blocks the front in first row bottle, and catch material pin (4) with first row bottle advanced in unison, until when the accumulation of gear bottle row reaches 2 ~ 4 row, described in catch material pin (4) and depart from bottle.
9. high-speed line according to claim 8 pushes away the control method of bottle feed system, it is characterized in that, further comprising the steps of:
S3: described in catch material pin (4) rise return back to initial condition position;
S4: when total row of current one batch of bottle reaches material conveying trolley entrucking row, described material pin (4) of catching declines and blocks the front in later batch time first row bottle, and catch material pin (4) with later batch order one row bottle advanced in unison, until after the accumulation of gear bottle row reaches 2 ~ 4 rows, catch material pin (4) and push last batch of bottle on material conveying trolley;
S5: after bottle is pushed to material conveying trolley, circulation performs the operation of step S3 to S5 until shut down.
10. high-speed line according to claim 7 pushes away the control method of bottle feed system, it is characterized in that, in described step S2, high speed bottle adopts multistage reduction of speed bottle inlet to enter the push rod track (11) of reason bottle passage (1) to form permutation row bottle, bottle inlet quantity and the bottle feeding speed corresponding relation of described push rod track (11) are: when 0 ~ 15 bottle, bottle feeding speed is 750 ~ 800 bottles/point; When 15 ~ 40 bottles, bottle feeding speed is 550 ~ 600 bottles/point; When the full bottle of 40 ~ permutation, bottle feeding speed is 400 ~ 450 bottles/point, and so circulate bottle inlet.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510516648.9A CN105110033B (en) | 2015-08-21 | 2015-08-21 | A kind of high-speed line pushes away bottle feed system and control method |
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| CN201510516648.9A CN105110033B (en) | 2015-08-21 | 2015-08-21 | A kind of high-speed line pushes away bottle feed system and control method |
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| CN105110033A true CN105110033A (en) | 2015-12-02 |
| CN105110033B CN105110033B (en) | 2017-10-31 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105775673A (en) * | 2016-05-17 | 2016-07-20 | 山东福贞金属包装有限公司 | Linkage system of stack machine |
| CN109178855A (en) * | 2018-07-20 | 2019-01-11 | 楚天科技股份有限公司 | A kind of bottle inlet disc filling method and device |
| CN109928193A (en) * | 2017-12-16 | 2019-06-25 | 楚天科技股份有限公司 | A kind of bottle inlet method |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111217082A (en) * | 2018-11-23 | 2020-06-02 | 楚天科技股份有限公司 | Linkage bottle feeding system and method |
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| CN105110033B (en) | 2017-10-31 |
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