CN105110033B - A kind of high-speed line pushes away bottle feed system and control method - Google Patents
A kind of high-speed line pushes away bottle feed system and control method Download PDFInfo
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- CN105110033B CN105110033B CN201510516648.9A CN201510516648A CN105110033B CN 105110033 B CN105110033 B CN 105110033B CN 201510516648 A CN201510516648 A CN 201510516648A CN 105110033 B CN105110033 B CN 105110033B
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Abstract
Bottle feed system and control method are pushed away the invention discloses a kind of high-speed line, this high-speed line pushes away row's bottle push rod that bottle feed system includes being used to arrange the reason bottle passage of bottle, row's bottle guipure for conveying bottle and the bottle managed after arranging on bottle passage is pushed to row's bottle guipure, it also includes catching material pin, the top for catching the material pin liftably row's of being arranged at bottle guipure；Bottle is pushed away to when arranging on bottle guipure when arranging bottle push rod, the material pin of catching declines and blocked in the front of bottle, and catch and expect pin with bottle advanced in unison, so as to effectively prevent that bottle from falling bottle.
Description
Technical field
Bottle feed system and control are pushed away the present invention relates to food, medical packaging mechanical field, more particularly to a kind of high-speed line
Method.
Background technology
In the High-Speed Automatic fill process of prior art, the medicine bottle such as cillin bottle completed in bottle placer it is filling after be transported to and push away
On bar track, push rod track coordinates by medicine bottle proper alignment on feeding platform with row's bottle push rod, when the line number of arrangement meets one
During individual AGV dollies, multiple rows of medicine bottle is disposably shifted onto on AGV dollies, then through AGV dollies to be transported to freeze dryer small in front of the door, by complete
Push rod once promotes freeze dryer, completes the fill process of freeze dryer.However, pushing away the process of bottle in above-mentioned high speed bottle inlet and high speed
In, there is following technical problem：（1）When pushing away bottle at a high speed, first few lines medicine bottle without keeping off bottle measure accordingly, medicine bottle due to inertia very
The phenomenon of falling bottle toppled over forward easily occurs；（2）During push rod track row bottle, row's bottle push rod high-speed push away bottle, medicine bottle
High velocity impact is easily produced between medicine bottle, so as to occur the phenomenon of decoction concussion.
The content of the invention
The technical problem to be solved in the present invention is to overcome the deficiencies in the prior art effectively to prevent high speed bottle there is provided one kind
Bottle, the high-speed line of collision push away bottle feed system and control method.
In order to solve the above technical problems, technical scheme proposed by the present invention is：
A kind of high-speed line pushes away a bottle feed system, including for arranging the reason bottle passage of bottle, row's bottle for conveying bottle
Guipure and row's bottle push rod that the bottle managed after being arranged on bottle passage is pushed to row's bottle guipure, it also includes catching material pin, institute
State the top for catching the material pin liftably row's of being arranged at bottle guipure；Bottle is pushed away to when arranging on bottle guipure when arranging bottle push rod, it is described to catch material
Pin declines and blocked in the front of bottle, and catches material pin with bottle advanced in unison.
It is used as the further improvement of above-mentioned technical proposal：
First row bottle is pushed to when arranging on bottle guipure when arranging bottle push rod, and the material pin of catching declines and blocked in first row
The front of bottle, and material pin is caught with first row bottle advanced in unison；It is described to catch material when gear bottle row accumulation reaches 2~4 row
Pin departs from bottle.
Row's bottle guipure is docked with reason bottle passage, and being provided with row's bottle guipure close to one end of reason bottle passage is used to prevent
The bottle inlet Accreditation Waiting Area of buffering is hit, when front-seat bottle is by bottle inlet Accreditation Waiting Area, heel row bottle enters bottle inlet Accreditation Waiting Area.
Receiving distance of the bottle inlet Accreditation Waiting Area on row's bottle guipure is equal to the distance of a bottle position, or more than one bottle position
And the distance of less than two bottle positions.
The reason bottle passage includes using multistage reduction of speed bottle inlet to form the push rod track that permutation arranges bottle, the push rod track
Docked with row's bottle guipure, the feed zone of the push rod track is provided with the bottle inlet counter for being used for monitoring bottle inlet quantity.
The bottle inlet quantity of the push rod track is with bottle feeding speed corresponding relation：When 0~15 bottle, bottle feeding speed is 750
~800 bottles/point；When 15~40 bottles, bottle feeding speed is 550~600 bottles/point；When the full bottle of 40~permutation, bottle feeding speed is
400~450 bottles/point.
Based on same inventive concept, a kind of high-speed line pushes away the control method of bottle feed system, and its step includes：S1：Enter
Material initialization, catches material pin and runs to original state position and decline, the row's of unlatching bottle guipure；The original state position is row's bottle
The feed end of guipure；S2：High speed bottle enters reasonable bottle passage and arranged；After the completion of arrangement, bottle push rod is arranged by bottle high speed
It is pushed into on row's bottle guipure, catches material pin and block in the front of bottle, and catches material pin with bottle advanced in unison.
The step S2 includes：First row bottle is pushed to when arranging on bottle guipure when arranging bottle push rod, and the material pin of catching hides
The front of first row bottle is blocked in, and catches material pin with first row bottle advanced in unison, until gear bottle row accumulation reaches 2~4
During row, the material pin of catching departs from bottle.
This control method is further comprising the steps of：S3：Described catch expects that pin rising returns back to original state position；S4：When
When total row of previous batch bottle reaches material conveying trolley entrucking row, the material pin of catching declines and blocked in latter batch the
The front of one row's bottle, and catch material pin with later batch time first row bottle advanced in unison, 2 are reached until gear bottle row accumulation~
After 4 rows, catch material pin and push previous batch bottle to material conveying trolley；S5：Bottle is pushed to after material conveying trolley, circulation is performed
Step S3 to S5 operation is until shut down.
In the step S2, high speed bottle uses multistage reduction of speed bottle inlet to enter the push rod track of reasonable bottle passage to form permutation
Bottle is arranged, bottle inlet quantity and the bottle feeding speed corresponding relation of the push rod track are：When 0~15 bottle, bottle feeding speed be 750~
800 bottles/point；When 15~40 bottles, bottle feeding speed is 550~600 bottles/point；When the full bottle of 40~permutation, bottle feeding speed is 400
~450 bottles/point, so circulate bottle inlet.
Compared with prior art, the advantage of the invention is that：
The high-speed line of the present invention pushes away a bottle feed system, including catches material pin, when row's bottle push rod pushes away bottle to row's bottle guipure,
Catch material pin to decline and block the front in bottle to prevent bottle from toppling over, and catch material pin with bottle advanced in unison, so as to have
Effect prevents that bottle from falling bottle.
The high-speed line of the present invention pushes away the control method of bottle charging, catches material pin and runs to original state position, row's bottle is pushed away
Bar by bottle at a high speed be pushed into row bottle guipure on, catch material pin block in the front of bottle, and catch material pin with bottle synchronization before
Enter.This control method can effectively prevent that bottle from falling bottle, easy to operate.
Brief description of the drawings
Fig. 1 is that the high-speed line of the present invention pushes away the overall structure diagram of bottle feed system.
The material pin of catching that Fig. 2 is the present invention is the schematic diagram that gear bottle is prepared next time after the completion of preceding a collection of gear bottle.
Fig. 3 is the schematic diagram that material pin is kept off bottle next time after the completion of preceding a collection of gear bottle of catching of the present invention.
Each label is represented in figure：
1st, bottle passage is managed；2nd, bottle guipure is arranged；3rd, bottle push rod is arranged；4th, material pin is caught；5th, bottle inlet Accreditation Waiting Area；6th, bottle inlet is counted
Device；7th, rail plate；8th, drive component；11st, push rod track；12nd, material receiving area.
Embodiment
Fig. 1 to Fig. 3 shows that a kind of high-speed line of the present invention pushes away a bottle feed system embodiment, including for arranging bottle
Manage bottle passage 1, row's bottle guipure 2 for conveying bottle and the bottle managed after being arranged on bottle passage 1 is pushed into row's bottle guipure 2
Row's bottle push rod 3, it also includes catching material pin 4, catches the top of the material pin 4 liftably row's of being arranged at bottle guipure 2；When row's bottle is pushed away
Bar 3 pushes away bottle to when arranging on bottle guipure 2, catches and expects that pin 4 declines and blocked in the front of bottle（Position as shown in Figure 1）, and catch
Pin 4 is expected with bottle advanced in unison, so as to effectively prevent that bottle from falling bottle.
In the present embodiment, first row bottle is pushed to when arranging on bottle guipure 2 when arranging bottle push rod 3, catches and expects that pin 4 declines and hidden
The front of first row bottle is blocked in, and catches material pin 4 with first row bottle advanced in unison；When gear bottle row accumulation reaches 2~4 rows
When, catch material pin 4 and depart from bottle, due to when inertia is toppled over forward after latter row's bottle bottle inlet, the latter direct backstop of row's bottle in
Catch on the bottle accumulated before material pin 4 departs from, effectively prevent down bottle.In other examples, in order to prevent down bottle, material gear is caught
Bar 4 can also have a variety of gear doleiform formulas, such as：Material pin 4 is caught to decline and block in the front of each row's bottle, or, catch material gear
Bar 4 declines and blocked in front of several evenly spaced bottles, or, catch material pin 4 and decline and block uneven in being spaced
Several bottles in front of.
In the present embodiment, row's bottle guipure 2 is docked with reason bottle passage 1, and one end on row's bottle guipure 2 close to reason bottle passage 1 is set
There is the bottle inlet Accreditation Waiting Area 5 buffered for anticollision, when front-seat bottle is by bottle inlet Accreditation Waiting Area 5, heel row bottle is waited into bottle inlet
Area 5.When high speed bottle enters reasonable bottle passage 1, the speed along bottle inlet direction is only existed, and the speed in bottle direction is walked along row's bottle guipure 2
Degree is zero, in the case of high speed input and output material, arranges the speed of service of bottle guipure 2 quickly, during the high speed of row's bottle push rod 3 pushes away bottle, bottle
Speed of the body along row's bottle guipure 2 increases to certain value by zero moment, now, and bottle adds into the flashy of row's bottle guipure 2
Speed is very big, the setting of bottle inlet Accreditation Waiting Area 5 so that heel row bottle is in bottle inlet Accreditation Waiting Area 5 again close to front-seat bottle after buffering, transition
Body, prevents heel row bottle from producing high velocity impact with front-seat bottle, so as to avoid the phenomenon for occurring decoction concussion.This bottle inlet Accreditation Waiting Area
5 distance can enter the speed of row's bottle guipure 2, the distance of single bottle position according to bottle and calculate and obtain, and adaptability is good.
In the present embodiment, receiving distance of the bottle inlet Accreditation Waiting Area 5 on row's bottle guipure 2 is equal to the distance of a bottle position, or greatly
It is less than the distance of two bottle positions in a bottle position.This distance both meets the requirement of anticollision buffering between bottle, causes again previous
Arrange bottle and latter row's bottle row's bottle is compact, input and output material efficiency high.
In the present embodiment, reason bottle passage 1 includes using multistage reduction of speed bottle inlet to form the push rod track 11 that permutation arranges bottle, pushes away
Bar track 11 is docked with row's bottle guipure 2, and the feed zone of push rod track 11 is provided with the bottle inlet counter 6 for being used for monitoring bottle inlet quantity.
Multistage reduction of speed bottle inlet can prevent from producing high velocity impact between bottle and bottle, so as to avoid the phenomenon for occurring decoction concussion.
In the present embodiment, bottle inlet quantity and the bottle feeding speed corresponding relation of push rod track 11 are：When 0~15 bottle, bottle inlet
Speed is 750~800 bottles/point；When 15~40 bottles, bottle feeding speed is 550~600 bottles/point；When the full bottle of 40~permutation, enter
Bottle speed is 400~450 bottles/point.Staged reduction of speed is used in the present embodiment, can also specific in another embodiment
Using gentle-slope type reduction of speed, bottle inlet quantity and the bottle feeding speed corresponding relation of push rod track 11 are alternatively：When 0~20 bottle, bottle inlet
Speed is 800~600 bottles/point；When 20~40 bottles, bottle feeding speed is 600~400 bottles/point；When the full bottle of 40~permutation, enter
Bottle speed is 400~200 bottles/point.
In the present embodiment, row's bottle push rod 3 is located at the side of push rod track 11 along row's bottle direction parallel to push rod track 11
And it is reciprocating along the direction of row's bottle guipure 2, it is easy to push away bottle.
In the present embodiment, reason bottle passage 1 also includes the material receiving area 12 for high speed bottle inlet, material receiving area 12 and push rod track 11
Feed zone docking, bottle inlet counter 6 or sensor for countering are arranged in the junction of material receiving area 12 and push rod track 11.
In the present embodiment, the system also includes the rail plate 7 and drive component 8 that bottle direction is walked parallel to row's bottle guipure 2,
The driving of drive component 8 catches material pin 4 and moves and lifted relative to row's bottle guipure 2 along rail plate 7.
Based on same inventive concept, the invention also discloses the control method that a kind of high-speed line pushes away bottle feed system, its
Step includes：
S1：Charging initialization, catches material pin 4 and runs to original state position and decline, the row's of unlatching bottle guipure 2；Initial shape
State position is the feed end of row's bottle guipure 2；
S2：High speed bottle enters reasonable bottle passage 1 and arranged；After the completion of arrangement, bottle is pushed at a high speed by row's bottle push rod 3
Enter to arrange on bottle guipure 2, catch material pin 4 and block in the front of bottle, and catch material pin 4 with bottle advanced in unison.
Catch material pin 4 to run to original state position, bottle is pushed at a high speed on row's bottle guipure 2 by row's bottle push rod 3, is caught
Material pin 4 is blocked in the front of bottle, and catches material pin 4 with bottle advanced in unison, and this control method effectively can prevent bottle from falling
Bottle, it is easy to operate.
In the present embodiment, the specific operating procedures of above-mentioned steps S2 include：When row's bottle push rod 3 pushes first row bottle to row
When on bottle guipure 2, catch material pin 4 and block in the front of first row bottle, and catch material pin 4 with first row bottle advanced in unison,
When reaching 2~4 row until keeping off the accumulation of bottle row, catch material pin 4 and depart from bottle.Certainly in other embodiments, catching material pin 4 has
A variety of gear bottle modes.
In the step S2 of the present embodiment, high speed bottle enters the push rod track 11 of reasonable bottle passage 1 using multistage reduction of speed bottle inlet
To form permutation row's bottle, bottle inlet quantity and the bottle feeding speed corresponding relation of push rod track 11 are：When 0~15 bottle, bottle feeding speed
For 750~800 bottles/point；When 15~40 bottles, bottle feeding speed is 550~600 bottles/point；When the full bottle of 40~permutation, bottle inlet speed
Spend for 400~450 bottles/point, so circulate bottle inlet.Staged reduction of speed is used in the present embodiment, specific to another embodiment
In, it would however also be possible to employ gentle-slope type reduction of speed, bottle inlet quantity and the bottle feeding speed corresponding relation of push rod track 11 are alternatively：When 0~20
During bottle, bottle feeding speed is 800~600 bottles/point；When 20~40 bottles, bottle feeding speed is 600~400 bottles/point；When 40~permutation
During full bottle, bottle feeding speed is 400~200 bottles/point.
The control method that a kind of high-speed line of the present invention pushes away bottle feed system is further comprising the steps of：
S3：Catch the material rising of pin 4 and return back to original state position；
S4：When total row of current batch bottle reaches material conveying trolley entrucking row, catch material pin 4 decline and block in
The front of latter batch first row bottle, and material pin 4 is caught with later batch time first row bottle advanced in unison, until gear bottle row
Accumulation is reached after 2~4 rows, is caught material pin 4 and is pushed previous batch bottle to material conveying trolley；Auxiliary material lever 4 is when preventing bottle inlet
Bottle simultaneously, also with the effect for pushing to same batch bottle on material conveying trolley.
S5：Bottle is pushed to after material conveying trolley, circulation performs step S3 to S5 operation until shutting down.
Although the present invention is disclosed above with preferred embodiment, but is not limited to the present invention.It is any to be familiar with ability
The technical staff in domain, in the case where not departing from technical solution of the present invention scope, all using the technology contents pair of the disclosure above
Technical solution of the present invention makes many possible variations and modification, or is revised as the equivalent embodiment of equivalent variations.Therefore, it is every
Without departing from the content of technical solution of the present invention, according to the technology of the present invention essence to any simple modification made for any of the above embodiments,
Equivalent variations and modification, all should fall in the range of technical solution of the present invention protection.
Claims (7)
1. a kind of high-speed line pushes away a bottle feed system, including for arranging the reason bottle passage of bottle（1）, for convey bottle row bottle
Guipure（2）And bottle passage will be managed（1）Bottle after upper arrangement pushes to row's bottle guipure（2）Row bottle push rod（3）, its feature exists
In, in addition to catch material pin（4）, it is described to catch material pin（4）The liftably row's of being arranged at bottle guipure（2）Top；When row's bottle is pushed away
Bar（3）Bottle is pushed away to row's bottle guipure（2）It is described to catch material pin when upper（4）Decline and block in the front of bottle, and catch material pin
（4）With bottle advanced in unison；When row's bottle push rod（3）First row bottle is pushed to row's bottle guipure（2）It is described to catch material pin when upper
（4）It can decline and block in the front of first row bottle, and catch material pin（4）With first row bottle advanced in unison；As gear bottle row
Scalar product is tired when reaching 2~4 row, described to catch material pin（4）Depart from and rise and return back to original state position；Current batch bottle
When total row of body reaches material conveying trolley entrucking row, material pin is caught（4）It can decline and block in latter batch first row bottle
Front, and catch material pin（4）With later batch time first row bottle advanced in unison, until gear bottle row accumulation reaches 2~4 rows
Afterwards, material pin is caught（4）Previous batch bottle can be pushed to material conveying trolley.
2. high-speed line according to claim 1 pushes away a bottle feed system, it is characterised in that row's bottle guipure（2）With reason bottle
Passage（1）Docking, row's bottle guipure（2）Upper close reason bottle passage（1）One end be provided be used for anticollision buffer bottle inlet wait
Area（5）, when front-seat bottle passes through bottle inlet Accreditation Waiting Area（5）When, heel row bottle enters bottle inlet Accreditation Waiting Area（5）.
3. high-speed line according to claim 2 pushes away a bottle feed system, it is characterised in that the bottle inlet Accreditation Waiting Area（5）In row
Bottle guipure（2）On receiving distance be equal to the distance of bottle position, or more than one bottle position and less than two bottles positions distance.
4. high-speed line as claimed in any of claims 1 to 3 pushes away a bottle feed system, it is characterised in that the reason bottle
Passage（1）Including using multistage reduction of speed bottle inlet to form the push rod track that permutation arranges bottle（11）, the push rod track（11）With row
Bottle guipure（2）Docking, the push rod track（11）Feed zone be provided with and be used to monitor the bottle inlet counter of bottle inlet quantity（6）.
5. high-speed line according to claim 4 pushes away a bottle feed system, it is characterised in that the push rod track（11）Bottle inlet
Quantity is with bottle feeding speed corresponding relation：When 0~15 bottle, bottle feeding speed is 750~800 bottles/point；When 15~40 bottles, enter
Bottle speed is 550~600 bottles/point；When the full bottle of 40~permutation, bottle feeding speed is 400~450 bottles/point.
6. a kind of high-speed line pushes away the control method of bottle feed system, it is characterised in that step includes：
S1：Charging initialization, catches material pin（4）Operation is to original state position and declines, the row's of unlatching bottle guipure（2）；It is described first
Beginning state position for row bottle guipure（2）Feed end；
S2：High speed bottle enters reasonable bottle passage（1）Arranged；After the completion of arrangement, bottle push rod is arranged（3）Bottle is pushed at a high speed
Enter to arrange bottle guipure（2）On, catch material pin（4）Block in the front of bottle, and catch material pin（4）With bottle advanced in unison, work as row
Bottle push rod（3）First row bottle is pushed to row's bottle guipure（2）It is described to catch material pin when upper（4）Block in before first row bottle
Side, and catch material pin（4）It is described to catch material gear when reaching 2~4 row until keeping off the accumulation of bottle row with first row bottle advanced in unison
Bar（4）Depart from bottle；
S3：It is described to catch material pin（4）Rising returns back to original state position；
S4：It is described to catch material pin when total row of current batch bottle reaches material conveying trolley entrucking row（4）Decline and block
In the front of latter batch first row bottle, and catch material pin（4）With later batch time first row bottle advanced in unison, until gear bottle
Row accumulation is reached after 2~4 rows, catches material pin（4）Previous batch bottle is pushed to material conveying trolley；
S5：Bottle is pushed to after material conveying trolley, circulation performs step S3 to S5 operation until shutting down.
7. high-speed line according to claim 6 pushes away the control method of bottle feed system, it is characterised in that the step S2
In, high speed bottle enters reasonable bottle passage using multistage reduction of speed bottle inlet（1）Push rod track（11）It is described to push away to form permutation row's bottle
Bar track（11）Bottle inlet quantity be with bottle feeding speed corresponding relation：When 0~15 bottle, bottle feeding speed is 750~800 bottles/point；
When 15~40 bottles, bottle feeding speed is 550~600 bottles/point；When the full bottle of 40~permutation, bottle feeding speed is 400~450 bottles/
Point, so circulate bottle inlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510516648.9A CN105110033B (en) | 2015-08-21 | 2015-08-21 | A kind of high-speed line pushes away bottle feed system and control method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510516648.9A CN105110033B (en) | 2015-08-21 | 2015-08-21 | A kind of high-speed line pushes away bottle feed system and control method |
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| CN105110033A CN105110033A (en) | 2015-12-02 |
| CN105110033B true CN105110033B (en) | 2017-10-31 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111217082A (en) * | 2018-11-23 | 2020-06-02 | 楚天科技股份有限公司 | Linkage bottle feeding system and method |
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| CN105775673A (en) * | 2016-05-17 | 2016-07-20 | 山东福贞金属包装有限公司 | Linkage system of stack machine |
| CN109928193B (en) * | 2017-12-16 | 2020-12-25 | 楚天科技股份有限公司 | Bottle feeding method |
| CN109178855B (en) * | 2018-07-20 | 2020-10-16 | 楚天科技股份有限公司 | Bottle feeding and tray filling method and device |
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| CN202807857U (en) * | 2012-02-16 | 2013-03-20 | 上海舒博拉尼制药设备有限公司 | Penicillin bottle preparation automatic charging tilting prevention device of freeze dryer |
| CN103332474A (en) * | 2013-06-14 | 2013-10-02 | 苏州汇涵医用科技发展有限公司 | Medical fluid bottle automatic shaping and arranging conveyor for preventing bottle body from toppling over |
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| CN111217082A (en) * | 2018-11-23 | 2020-06-02 | 楚天科技股份有限公司 | Linkage bottle feeding system and method |
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| CN105110033A (en) | 2015-12-02 |
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